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Kolmetz Handbook of Process Equipment Design (Engineering Design Guidelines) KLM Technology Group has developed Engineering Design Guidelines, Engineering Design and Sizing Software, Project Engineering Technical Standards Typical Unit Operating Manuals Petrochemical Manufacturing Reports to assist design engineers, operations and maintenance personnel in designing many of the equipment types in refining, off shore production and chemical plant unit operations. Engineering Design Guidelines are typically a collection of multiple industry references which need to be reviewed by an operations personnel or design engineer when designing or specifying a piece of equipment such as a control valve, relief valve or heat exchanger. The references at times can almost seem to contradicted each other. There is a vast amount of engineering hours spent each year in reviewing these industry references and very often no good recommendation is developed from the reference review. To help simplify this process, we have reviewed the industry references and have developed guidelines for engineers to do Preliminary Designs and Process Specification Sheets. The final design must always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for young engineers and a resource for engineers with experience. There are some very low cost guidelines and programs, sometimes even free, provided by the equipment vendors. Let the buyer beware, many times these guidelines and programs tend to pick their brand as the best choice - good for the vendor, maybe not so good for the buyer.

Ethylene and Olefin Plant Unit Systems Refining Unit Systems

Engineering Design Guidelines 1. Written Guideline of Design Basis A. Introduction - An introduction which has an overview of each application - 3 to 10 pages. B. Definitions - A list of definitions used in the industry and these guidelines - 1 to 3 pages. C. Theory - The engineering fundamentals and principals that are used to design the particular piece of equipment - 5 to 20 pages. D. Application - How the engineering fundamentals and principals are applied in the field, with an example of the design of the equipment - 5 to 20 pages. E. Process Specification Sheet - For the designed equipment example a typical process data sheet is derived - 1 to 2 pages.

2. Excel Based Spreadsheet based on Written Guideline Content The Excel Spread Sheets are based on the written guideline contents. They also include the designed equipment examples in the written content. There is one spread sheet with multiple work sheets tabs for the examples.

3. Application Program Based on Written Guideline Content We are developing Application Programs based on the Written Guideline Content.

The introduction to each Engineering Design Guideline can be reviewed on the link below. Please contact us for ordering information and availability.

Current Guidelines (Currently 45+ and we are adding monthly) One Engineering Design Guideline and Excel Spreadsheet - USD $499.95 Five or more Engineering Design Guidelines - USD $2249.95 (10% Discount) Engineering Design Sizing Program - USD $ 299.95

Purchasing Guidelines

Engineering Equipment Fundamentals Group 1. Engineering Design Guidelines for Piping Fluid Flow Hydraulics Line Sizing and Material Selection Piping Hydraulics Line Sizing Excel Spread Sheet Piping Hydraulics Line Sizing Equipment Data Sheet 2. Engineering Design Guidelines for Piping Two Phase Fluid Flow Hydraulics Calculations Piping Two Phase Hydraulics Line Sizing Excel Spread Sheet Piping Two Phase Hydraulics Line Sizing Equipment Data Sheet 3. Engineering Design Guidelines for Piping Fluid Flow Hydraulic Surge Calculations Piping Surge Calculations Hydraulics Line Sizing Excel Spread Sheet Piping Surge Calculations Hydraulics Line Sizing Equipment Data Sheet 4. Engineering Design Guidelines for Piping Fluid Flow Measurement Sizing and Selection 5. Engineering Design Guidelines for Instrumentation Control Valve Sizing and Selection Instrumentation Control Valve Design Sizing Software Excel Spreadsheet Part 1 Part 2 Instrumentation Control Valve Specification Sheet 6. Engineering Design Guideline for General Instrumentation Sizing and Selection 7. Engineering Design Guidelines for Pressure Relief Valve Sizing and Selection Pressure Relief Valve Design Sizing Software Excel Spreadsheet Pressure Relief Valve Data Specification Sheet 8. Engineering Design Guidelines for Pump Hydraulic Sizing and Selection Pump Hydraulic Design Sizing Excel Spreadsheet Pump Process Data Specification Sheet 9. Engineering Design Guidelines for Heat Exchanger Sizing and Selection Heat Exchanger Design Sizing Software Excel Spreadsheet Heat Exchanger Process Data Specification Sheet 10. Engineering Design Guidelines for Compressor Sizing and Selection 12. Engineering Design Guidelines for Separation Vessels Sizing and Selection 13. Engineering Design Guidelines for Safety in Process Equipment Design 14.Engineering Design Guidelines for Safety in Overpressure Reliving Systems 15. Engineering Design Guidelines for Steam Turbines Sizing and Selection 16. Engineering Design Guidelines for Turbo Expanders Sizing and Selection 17. Engineering Design Guidelines for Filter Separators Sizing and Selection 18. Engineering Design Guidelines for Process Integration with Pinch Analysis 19. Engineering Design Guideline For Air Cooled Fin Fan Heat Exchangers Sizing and Selection 20. Engineering Design Guidelines for Plate Heat Exchangers Sizing and Selection 21. Engineering Design Guidelines for Cryogenic Heat Exchangers Sizing and Selection 22. Engineering Design Guidelines for Process Flow Sheets 23. Engineering Design Guidelines for Statistical Process Control

Engineering Equipment Systems Groups 30. Engineering Design Guidelines for Membrane Selection and Sizing 31. Engineering Design Guidelines for Static Mixer Selection and Sizing 32. Engineering Design Guidelines for Flare Selection and Sizing Flare Design Sizing Spreadsheet Part 1 Part 2 33. Engineering Design Guidelines for Storage Tanks Selection and Sizing 34. Engineering Design Guidelines for a Refinery Crude Tower Selection and Sizing 35. Engineering Design Guidelines for a Refinery Vacuum Tower Selection and Sizing 36. Engineering Design Guidelines for Refinery Furnaces 37. Engineering Design Guidelines for Amine Gas Dehydration Systems 38. Engineering Design Guidelines for Mole Sieve Dehydration Systems 39. Engineering Design Guidelines for Gas Sweetening Systems 41. Engineering Design Guidelines for Process Control 42. Engineering Design Guidelines for Refrigeration Systems 43. Engineering Design Guidelines for Slug Catcher Units 44. Engineering Design Guidelines for Crude Unit Desalter Units 45. Engineering Design Guidelines of HVAC Systems 46. Engineering Design Guidelines for Cooling Towers Selection and Sizing 47. Engineering Design Guidelines for a Typical Distillation Column Selection and Sizing 48. Engineering Design Guidelines for Trayed Column Hydraulics Tray Hydraulics Design Sizing Excel Spreadsheet Part 1 Part 2 Part 3 49. Engineering Design Guidelines for Packed Column Hydraulics Packing Hydraulics Design Sizing Excel Spreadsheet Part 1 Part 2 50. Engineering Design Guidelines for Reboiler Selection and Sizing 51. Engineering Design Guidelines For Furnaces 52. Engineering Design Guidelines for Boilers and Pressure Vessels 53. Engineering Design Guidelines for Coalescer Selection and Sizing 54. Engineering Design Guidelines for Crystallization Systems 55. Engineering Design Guidelines for Catalyst Systems 56. Engineering Design Guidelines for NOx Removal Units 57. Engineering Design Guidelines for General Plant Cost Estimating 58. Engineering Design Guideline for Refinery FCC Units 59. Engineering Design Guideline for Refinery Alkylation Units 60. Engineering Design Guidelines for Flare Knock Out Drums 61. Engineering Design Guidelines for Silencer Applications 62. Engineering Design Guidelines for Energy Management 63. Engineering Design Guidelines for Evaporation Systems 64. Engineering Design Guideline for Waste Water Treatment Units 65. Engineering Design Guidelines for Solid Waste Treatment 66. Engineering Design Guidelines for Water Treatment Units 67. Engineering Design Guidelines for Hydrotreater Units 68. Engineering Design Guideline for Refinery Catalytic Reformer Units 69. Engineering Design Guidelines for BTX Extraction Units

Ethylene and Olefin Plants 70. Engineering Design Guidelines of Olefin Compressors 71. Engineering Design Guidelines for an Ethylene Plant Quench Oil Tower Selection and Sizing 72. Engineering Design Guidelines for an Ethylene Plant Quench Water Tower Selection and Sizing 73. Engineering Design Guidelines for an Ethylene Plant C2 Splitter Selection and Sizing. 74. Engineering Design Guidelines for an Ethylene Plant C3 Splitter Selection and Sizing. 75.Engineering Design Guidelines for Olefin Furnaces 76. Engineering Design Guidelines for Spent Caustic Treatment Systems 77. Engineering Design Guideline for Water Water Stripper Columns Selection and Sizing

Management Group 110. Engineering Design Guidelines for Project Management 111. Engineering Design Guidelines for Quality Control Management 112. Engineering Design Guidelines for Benchmarking of Process Units

Engineering Fundamentals Group 151. Engineering Fundamentals for Solid and Fluid Mechanics 152. Engineering Fundamental Guideline for Engineering Materials and Their Strength 153. Engineering Fundamental Guideline for Thermodynamics and Heat Transfer 154. Engineering Fundamental Guidelines for Engineering Ethics 155. Engineering Fundamental Guideline for Safety in Process Design

Engineering Safety Group 180. Engineering Design Guidelines for Safety in Process Equipment Design 181. Engineering Design Guidelines for Safety in Overpressure Reliving Systems 182. Engineering Design Guidelines for Process Safety Management

Natural Gas Group 301. Chemical Manufacturing Report for Air Separation Units 302. Chemical Manufacturing Report for Hydrotreater Units 303. Chemical Manufacturing Report for LPG Units 304. Chemical Manufacturing Report LNG Units 305. Chemical Manufacturing Report for NGL Units 306. Chemical Manufacturing Report Ethylene (Olefin) Units 307. Chemical Manufacturing Report for Butadiene Extraction Units 308. Chemical Manufacturing Report for Olefin C4 Derivative Units 309. Chemical Manufacturing Report for BTX Extraction Units 310. Chemical Manufacturing Report for EB/Styrene Units 311. Chemical Manufacturing Report for Polyethylene Units 312. Chemical Manufacturing Report for Polypropylene Units 313. Chemical Manufacturing Report for Mercury Removal Units 314. Chemical Manufacturing Report for Ammonia Units 315. Chemical Manufacturing Report for 1-Butene Units For any inquires about the website, please contact [email protected] © 2007, 2010, 2011, 2012, 2013 KLM Technology Group

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