(82042) AMP Standard Terminals and Splices catalog - TE Connectivity [PDF]

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AMP Standard Terminals and Splices

AMP Standard Terminals and Splices

Table of Contents Product Facts 

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Solderless terminals and splices performs up to today’s standards for reliable termination in applications ranging from control circuits to heavy duty power wiring This catalog describes only standard terminals and splices accommodating wire sizes from 26 AWG through 4/0 AWG These terminals are preinsulated and color coded by wire size for easy identification Funnel entry on many terminals allows for easy wire insertion for high speed production Nylon or vinyl insulation provides high dielectric strength The serration or dimple feature inside the terminal barrel provides exceptional barrel contact and tensile strength Special plating process creates a high resistance to corrosion

Table of Contents Introduction..................................................................................2, 3 Performance Specifications.................................................. 4, 5 Terminal Stud Hole Sizes............................................................ 6 PIDG (Pre-Insulated Diamond Grip)..................................7-32 Terminals.................................................................................. 8-30 Splices......................................................................................31, 32 PIDG FASTON......................................................................... 33-36 Terminals............................................................................... 34, 35 Splices............................................................................................36 PLASTI-GRIP.............................................................................37-52 Terminals................................................................................38-49 Splices.....................................................................................50-52 TERMINYL................................................................................. 53-56 Terminals............................................................................... 54, 55 Splices............................................................................................56 CERTI-SEAL............................................................................. 57, 58 Splices and Tooling...................................................................58 Class 1 and Class 2 Military Approvals........................59- 65 Tooling.......................................................................................66-70 Part Numerical Index.............................................................71-73 Global Contacts............................................................................ 74

Use of AMP application tooling is designed for uniform high quality terminations

Numerical values

Need more information?

UL, CSA, Military Approved

To convert U.S. customary unit values in this catalog to their metric equivalents, use the following formulas:

Call Technical Support: 1-800-522-6752

To convert from to Multiply by inch millimeter (mm) 2.540000 x 10 inch metre (m) 2.540000 x 10-2 inch centimeter (cm) 2.540000 foot metre (m) 3.0480000 x 10-1 pound-force newton (N) 4.448222 bar pascal (Pa) 1.000000 x 105 pound-force/inch2 pascal (Pa) 6.894757 x 103 pound-mass kilogram (kg) 4.535924 x 10-1 ounce-mass kilogram (kg) 2.834952 x 10-2 To convert wire size (AWG) to the equivalent metric value using the circular mil area of the wire, use the following formula: circular mil area (CMA)/1550.003 = square millimeter (mm2) Note: Dimensions in this catalog are for reference purposes only. Customer drawings are available on request. Specifications subject to change. Consult Tyco Electronics for latest design specifications.

The Center is staffed with specialists well versed in Tyco Electronics products. They can provide you with: • Technical Support • Catalogs • Technical Documents • Product Samples ©1977, 1980, 1982, 1985, 1986, 1988, 1995, 2000 and 2008 by Tyco Electronics Corporation. All Rights Reserved. AMP, AMP-O-LECTRIC, AMPOMATOR, TETRA-CRIMP, AMP-TAPETRONIC, AUTO-PRO, CERTI-SEAL, DYNA-CRIMP, FASTON, PIDG, PLASTI-GRIP, PROCRIMPER, SHUR-PLUG, TERMINYL, T-HEAD, TE logo and Tyco Electronics are trademarks.

2 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

Terminals and Splices

PIDG FASTON Terminals and Splices Page 33 (Insulation Restricting Terminals also)

TERMINYL Terminals and Splices Page 53

Terminals and Splices

PIDG Terminals and Splices Page 7 (Insulation Restricting Terminals also)

PLASTI-GRIP Terminals and Splices Page 37

CERTI-SEAL Splices Page 57

3 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

Terminals and Splices

Terminals and Spices (Continued) Ordering Information

Standard Packaging Quantities

This catalog is designed for easy selection of terminal type to meet your needs. All terminals and splices are cataloged by tongue type and wire size.

Wire Size Range AWG 26-22 22-14 16-14 H.D. 12-10 8 thru 4 2 thru 4/0

If the part number is known, refer to the numerical index at the back of this catalog for page location of tabular information. In many instances the part is available in loose piece as well as tape mounted. FASTON terminals are available in strip form. When ordering tape mounted parts, specify the terminal or splice part number, the total quantity of parts required, the part number of the tooling to be used and the type of packaging desired (if applicable). The table shown at top right, lists the wire sizes available and the quantity per package for tape mounted and loose piece. Insulated terminals and splices are color coded to indicate wire range and to help match the terminal with the appropriate tool. The table shown at right identifies the specific wire range insulation color.

Terminals and Splices Performance Specifications

Packaging Quantity Loose Piece 1M/Box 1M/Box 500/Box 500/Box 100/Box 50/Box

Tape Mounted 2,500/Reel 5,000/Reel 2,500/Reel 2,500/Reel — —

Note:  Package quantities may vary with specific part numbers.

Insulation Color Code Insulation Color Code Yellow Transparent Red Blue Yellow/Black Yellow Red Blue Yellow Red Blue Yellow Red Blue

Wire Size Range AWG 26-22 24-20 22-16 16-14 16-14 12-10 8 6 4 2 1/0 2/0 3/0 4/0

Comments — — — — Heavy Duty — — — — — — — — —

For detailed test information and product specifications, request appropriate report or refer to the applicable specification listed in the following table. Product Type PIDG Terminals Nylon Insulation PIDG Insulation Restriction Terminals PIDG FASTON Terminals PLASTI-GRIP Terminals TERMINYL Terminals CERTI-SEAL Terminals

Test Report Number

Application Specification

501-31

MIL-T-7928

GPR-575-69 110-236

MIL-T-7928/1

— 110-11514 110-178 —

UL310 UL486 MIL-T-7928 —

4 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

Terminal and Splices Performance Specifications (Continued)

Upon request, a formal test report will be supplied to support these values and document additional performance requirements not listed.

MIL-T-7928 Spec. Wire Size Min. lb. 26 7 24 10 22 15 20 19 18 38 16 50 14 70 12 110 10 150 8 225 6 300 4 400 2 550 1/0 700 2/0 750 3/0 825 4/0 875

Group III Tensile Strength After Vibration - Lb. Terminal Type PIDG 11.7 19.8 29.0 37.7 58.9 78.5 100 209 247 TERMINYL 299 600 784 1,035 1,781 1,787 2,845 3,048

Group VI Tensile Strength After Corrosion - Lb. Terminal Type PIDG 10.7 19.2 23.5 46.5 70.5 81.9 105 213 282 TERMINYL 310 609 835 1,136 1,767 1,721 2,880 3,268

Terminals and Splices

The many millions of AMP terminals and splices that have given ten, fifteen and twenty years of service are ample proof of the testing and research that went into their design and manufacturing. Like all AMP solderless wiring devices, they are thoroughly tested to conform to standards of performance under heavy usage. Tests conducted in Tyco Electronics laboratories and research facilities, some of the best-equipped in their field, indicate that these terminals and splices meet or exceed applicable industrial requirements and military specifications. The result of some of the most popular tests are tabulated here.

MIL-T-7928 Specification Wire Maximum Size Millivolt Drop1 26 9.2 24 7.9 22 9.0 20 7.5 18 7.2 16 7.7 14 7.7 12 8.4 10 7.5 8 5.2 6 5.7 4 5.4 2 5.5 1/0 6.8 2/0 6.7 3/0 6.3 4/0 6.4

Group II Millivolt Drop After Current Cycling2 Terminal Type PIDG 3.2 2.6 4.5 3.6 3.1 3.6 3.7 4.0 3.3 TERMINYL 3.7 4.3 4.1 4.2 4.4 4.2 4.2 4.0

Group III Millivolt Drop After Vibration2 Terminal Type PIDG 3.1 4.9 3.8 3.8 3.6 3.7 4.0 4.6 3.6 TERMINYL 3.8 4.1 4.0 4.2 4.3 4.2 4.1 4.1

Group VI Millivolt Drop After Corrosion2 Terminal Type PIDG 3.3 2.9 6.0 3.6 3.1 3.9 3.6 4.2 3.3 TERMINYL 4.2 4.1 4.1 4.2 4.4 4.2 4.1 4.1

1

Value is millivolt drop permitted after test plus equal length of wire. Value includes equal length of wire.

2

5 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

Terminal Stud Hole Size Use to Select Proper Size Terminal

The chart shows sizes and dimensions of various studs and the corresponding terminal stud hole sizes used with AMP devices.

Terminal Stud Hole Sizes

Stud Size Stud Dia. U.S. Cust. Metric

Minimum Terminal Hole Diameter



#0

.060

.064



#1

.073

.077



#2

.086

.090



#3

.099

.103



#4

.112

.116



#5

M3

.125

.129



#6

M3.5

.138

.142



#8

M4

.164

.168



#10

.190

.194



#12

.216

.220



#14

.242

.245



1/4"

M6

.250

.260



5/16"

M8

.312

.323

M2



3/8"

.375

.385



7/16"

.437

.448



1/2"

M12

.500

For example, with stud #5 (.125 Diameter), use AMP device listed for #5 stud (.129 Hole Diameter).

Terminal stud hole sizes may easily be checked by fitting sample terminal to black circle.

Stud Size Stud Dia. U.S. Cust. Metric

Minimum Terminal Hole Diameter

.625

.651

3/4"

.750

.776

7/8"

.875

.901



5/8"





M16

M22



1"

1.000

1.026



1 1/8"

1.125

1.151



1 1/4"

1.250

1.276

.510

6 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PIDG Terminals and Splices Product Facts

Nylon Insulation. Nylon sleeve has high dielectric strength.

Pre-insulated terminal designed for uniform reliability in most difficult circuit environments

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PIDG Terminals consist of tin plated copper or tin plated phosphor bronze body for spring spades with a copper sleeve and insulation sleeve fitted over terminal barrel

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Basic Terminal Material. The basic terminal is constructed of fine grade high conductivity copper per ASTM B-152 and tin-plated per ASTM B-545. Basic material for Spring Spade Tongue Terminals is phosphor bronze per ASTM B-139 and tin-plated per ASTM B-545. Tyco Electronics' special plating process creates durable corrosion resistance to salt spray and most chemical fumes.

Design of the tool dies and construction of the terminal allows for uniform insulation thickness under crimping pressure, transmitting this pressure evenly to the center of the crimp area

PIDG Terminals and Splices

Color Coding. Terminal insulation is color-coded by wire range to prevent errors during installation.

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The AMP Mated Tool/Terminal Concept

Serrations. Serrations inside barrel provide maximum contact and tensile strength after crimping.

AMP compression crimping produces crimps for a given size wire and terminal that are alike in appearance and performance

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Terminal and crimping tool are designed as uniform matched devices

Copper Sleeve. The specially designed copper sleeve, fitted over the terminal barrel, provides circumferential insulation support to the wire and allows the wire to be bent in any direction, without fraying the wire’s insulation or breaking the conductor. Funnel Ramp Entry. Prevents a turned back strand and permits rapid wire insertion during high speed production.

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Dies are precisionengineered from the finest hard-metal alloys

Temperature Rating: 105°C Max.

Note: Over size expansions are provided in vinyl insulation only.

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Crimping pressure is controlled by a ratchet device on the hand tool or a corresponding pre-calibration in the crimping jaws of AMP automated crimping machines

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The Crimp When done properly, crimping pressure can neither overstress nor under stress the terminal barrel—machined dies fully bottom to the precise crimp height

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AMP PIDG Nylon Butt Window Splice (Use PIDG Tooling)

AMP PIDG Terminals (Use PIDG Tooling) AMP LR7189 Wire Certified Range 22-16 22-16 Solid or Stranded 16-14 16-14 Solid or Stranded 300 V Max., 105°C. Max.1 12-10 12-10 Solid or Stranded

AMP LR7189 Wire Certified Range 22-16 22-16 Stranded or Solid 16-14 16-14 Stranded or Solid 300 V Max., 105°C. Max. 12-10 12-10 Stranded or Solid

Note: 22-16 terminals are stamped 22-18 in accordance with MIL-T-7928.

Note: 22-16 splices are stamped 22-18 in accordance with MIL-T-7928.

1

UL & CSA — Nylon

Resulting termination is free of contamination

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Resistant to shock and critical environments

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Tensile strength approaches that of the wire itself

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PIDG Terminals meet or exceed the requirements of MIL-T-7928, Type II, Class 1 and 2

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Refer to AMP Qualified Products for Military Application, Catalog 73-159 for Military Specification Number to AMP Part Number cross reference

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7 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PIDG Terminals and Splices (Continued) Ring Tongue Terminals

W

C

L E



PIDG Terminals and Splices



Wire Size



Tongue

Material

Material

Related Product Data

Insulation-Nylon, UL 94V-2 Terminal Body and Metallic Sleeve-Copper per ASTM B-152 Plating-Tin per ASTM B-545

Insulation Color Code -pg. 4 Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling -pg. 66

Dimensions

Terminal

Stud

Circular Mils W Thickness Size [mm2] Max. 2 .203 M2 5.16 .203 4 5.16 26-24 .029 6 .250 238-475 0.74 M3.5 6.35 [0.12-0.24] 8 .281 M4 7.14 .312 10 7.92 .140 0 3.56 .140 3.56 .140 3.56 2 M2 .165 4.19 .203 5.16 .203 4 5.16 26-22 .020 .198 202-810 0.51 5.03 [0.10-0.41] 6 .203 M3.5 5.16 .250 6.35 .250 6.35 8 M4 .300 7.62 .250 6.35 10 .300 7.62 .160 0 4.06 2 .160 M2 4.06 .203 5.16 4 24-20 .025 .281 320-1,290 0.64 7.14 [0.16-0.65] 6 .281 M3.5 7.14 8 .312 M4 7.92 .312 10 7.92

C

E

Min.

Max.

.211 5.36 .211 5.36 .243 6.17 .250 6.35 .281 7.14 .121 3.07 .121 3.07 .211 5.36 .211 5.36 .211 5.36 .211 5.36 .308 7.82 .211 5.36 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .125 3.18 .125 3.18 .250 6.35 .250 6.35 .250 6.35 .281 7.14 .281 7.14

.632 16.05 .632 16.05 .664 16.87 .671 17.04 .702 17.83 .452 11.48 .452 11.48 .542 13.77 .542 13.77 .542 13.77 .542 13.77 .643 16.33 .542 13.77 .612 15.54 .612 15.54 .612 15.54 .612 15.54 .612 15.54 .506 12.85 .506 12.85 .631 16.03 .631 16.03 .631 16.03 .662 16.81 .662 16.81

L

Insulation

Color Max. .739 Yellow 18.77 .736 Yellow 18.69 .792 Yellow 20.12 .814 Yellow 20.68 .868 Yellow 22.05 .525 Yellow 13.34 .525 Yellow 13.34 .615 Yellow 15.62 .617 Yellow/Br. 15.67 .646 Yellow 16.41 .646 Yellow 16.41 .745 Yellow 18.92 .646 Yellow 16.41 .740 Yellow 18.80 .740 Yellow 18.80 .765 Yellow 19.43 .740 Yellow 18.80 .765 Yellow 19.43 .589 Natural 14.96 .589 Natural 14.96 .735 Natural 18.67 .774 Natural 19.66 .774 Natural 19.66 .821 Natural 20.85 .821 Natural 20.85

Wire

Part Numbers

Insulation Diameter

Loose

Tape

Max. .105 2.67 .105 2.67 .105 2.67 .105 2.67 .105 2.67 .082 2.08 .082 2.08 .082 2.08 .082 2.08 .082 2.08 .082 2.08 .082 2.08 .082 2.08 .082 2.08 .082 2.08 .082 2.08 .082 2.08 .082 2.08 .100 2.54 .100 2.54 .100 2.54 .100 2.54 .100 2.54 .100 2.54 .100 2.54

Piece

Mounted

54310-1†

—

52189†

—

†

53073

—

54311-1†

—

54312-1†

54312-2†

321013

—

323912*

2-323912-1

329951*

—

321620*

1-321620-0

323913

2-323913-1

323914*

2-323914-1

321617

—

323915*

2-323915-2

326875*

2-326875-1

323916*

2-323916-1

52124

52124-2

324075*

2-324075-1

52124-1

—

—

2-328489-1

329636

2-329636-1

50534

—

323985

—

323986

2-323986-1

323989

1-323989-0

323990

2-323990-1

*Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. †

Must be crimped with 22-18 or 22-16 PIDG (red) Tooling.

8 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PIDG Terminals and Splices (Continued) Ring Tongue Terminals (Continued)



Wire Size

Tongue

Material

Dimensions Stud

C

E

Min.

Max.

.156 3.96 .172 4.37 .172 4.37 .156 3.96 .172 4.37 .172 4.37 .156 3.96 .156 3.96 .156 3.96 .156 3.96 .312 7.92 .312 7.92 .156 3.96 .156 3.96 .250 6.35 .250 6.35 .250 6.35 .281 7.14 .281 7.14 .250 6.35 .250 6.35 .281 7.14 .281 7.14 .297 7.54 .250 6.35 .250 6.35 .281 7.14 .281 7.14 .297 7.54 .297 7.54

.560 14.22 .576 14.63 .576 14.63 .560 14.22 .576 14.63 .576 14.63 .560 14.22 .560 14.22 .560 14.22 .560 14.22 .716 18.19 .716 18.19 .560 14.22 .560 14.22 .654 16.61 .654 16.61 .654 16.61 .685 17.40 .685 17.40 .654 16.61 .654 16.61 .685 17.40 .685 17.40 .701 17.81 .654 16.61 .654 16.61 .685 17.40 .685 17.40 .701 17.81 .701 17.81

Insulation L Color Max. .643 Red 16.33 .669 Red 16.99 .669 Red 16.99 .672 Red 17.07 .669 Red/Green 16.99 .669 Red 16.99 .672 Red 17.07 .672 Red 17.07 .672 Red 17.07 .672 Black 17.07 .844 Red 21.44 .844 Red 21.44 .672 Red 17.07 .672 Red 17.07 .782 Red 19.86 .797 Red 20.24 .797 Red 20.24 .844 Red 21.44 .844 Red 21.44 .797 Red 20.24 .797 Red 20.24 .844 Red 21.44 .844 Red 21.44 .876 Red 22.25 .797 Red 20.24 .797 Red 20.24 .844 Red 21.44 .844 Red 21.44 .876 Red 22.25 .876 Red 22.25

Wire

Part Numbers

Insulation Diameter

Loose

Tape

Max. .125 3.18 .125 3.18 .140 3.56 .125 3.18 .125 3.18 .140 3.56 .125 3.18 .125 3.18 .140 3.56 .140 3.56 .125 3.18 .140 3.56 .125 3.18 .140 3.56 .125 3.18 .125 3.18 .140 3.56 .125 3.18 .140 3.56 .125 3.18 .140 3.56 .125 3.18 .140 3.56 .140 3.56 .125 3.18 .140 3.56 .125 3.18 .140 3.56 .125 3.18 .140 3.56

Piece

Mounted

327174

2-327174-1

324158

2-324158-1

320773

—

328657*

2-328657-1

327654*

—

320882*

2-320882-1

320553*

2-320553-2

PIDG Terminals and Splices

Circular Mils W Thickness Size [mm2] Max. .160 1 4.06 .182 4.62 2 .182 M2 4.62 .218 5.54 .182 4.62 .182 4.62 .218 5.54 .218 5.54 4 .218 5.54 .218 5.54 .250 6.35 .250 6.35 .218 5.54 .218 5.54 .250 22-16 6.35 .033 509-3,260 0.84 [0.26-1.65] 6 .281 M3.5 7.14 .281 7.14 .312 7.92 .312 7.92 .281 7.14 .281 7.14 8 .312 M4 7.92 .312 7.92 .344 8.74 .281 7.14 .281 7.14 .312 7.92 10 .312 7.92 .344 8.74 .344 8.74

Terminal

362541 31880*

2-31880-1

35229

—

323758

2-323758-1

330648

2-330648-1

36149*

2-36149-2

36150*

2-36150-1

51863*

51863-1

36151*

2-36151-2

36152*

2-36152-1

323008

2-323008-1

326878

2-326878-1

320554*

2-320554-1

31886*

2-31886-2

320551*

1-320551-1

31890*

2-31890-1

32835

2-32835-2

320552*

2-320552-1

31887*

2-31887-1

36153*

2-36153-2

36154*

2-36154-2

32836*

—

32837*

32837-1

*Available in small packaging quantities. 1

Slightly larger than standard #4 stud hole. (.128 in./3.25 mm.)

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

9 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PIDG Terminals and Splices (Continued) Ring Tongue Terminals

W

(Continued) C

L E



PIDG Terminals and Splices



Wire Size



Tongue

Material

Material

Related Product Data

Insulation-Nylon, UL 94V-2 Terminal Body and Metallic Sleeve-Copper per ASTM B-152 Plating-Tin per ASTM B-545

Insulation Color Code -pg. 4 Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66

Dimensions

Terminal

Stud

Wire

Circular Mils Insulation Diameter W C E L Thickness Size [mm2] Color Min. Max. Max. Max. Max. .469 .437 .841 1.078 .125 Red 11.91 11.10 21.36 27.38 3.18 1/4 .469 .437 .841 1.078 .125 Black M6 11.91 11.10 21.36 27.38 3.18 .469 .437 .841 1.078 .140 Red 11.91 11.10 21.36 27.38 3.56 .469 .437 .841 1.078 .125 Red 11.91 11.10 21.36 27.38 3.18 5/16 .469 .437 .841 1.078 .140 Red 22-16 M8 11.91 11.10 21.36 27.38 3.56 .033 509-3,260 0.84 .531 .546 .950 1.218 .125 [0.26-1.65] Red 13.49 13.87 24.13 30.94 3.18 .531 .546 .950 1.218 .125 Red 13.49 13.87 24.13 30.94 3.18 .531 .546 .950 1.218 .140 3/8 Red 13.49 13.87 24.13 30.94 3.56 .656 .437 .841 1.171 .125 Red 16.66 11.10 21.36 29.74 3.18 1/2 .713 .530 .934 1.293 .125 Red M12 18.11 13.46 23.72 32.84 3.18 20-16HD1 .042 .469 .312 .718 .955 .150 992-2,800 10 Blue 1.07 11.91 7.92 18.24 24.26 3.81 [0.50-1.42] 2 M2 4 16-14 .033 6 2,050-5,180 0.84 M3.5 [1.04-2.62] 8 M4

.180 4.57 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .312 7.92 .312 7.92 .343 8.71 .343 8.71 .312 7.92 .312 7.92 .343 8.71 .343 8.71

.171 4.34 .171 4.34 .171 4.34 .281 7.14 .171 4.34 .171 4.34 .281 7.14 .250 6.35 .281 7.14 .281 7.14 .281 7.14 .250 6.35 .281 7.14 .281 7.14 .281 7.14

.575 14.61 .575 14.61 .575 14.61 .685 17.40 .575 14.61 .575 14.61 .685 17.40 .654 16.61 .685 17.40 .685 17.40 .685 17.40 .654 16.61 .685 17.40 .685 17.40 .685 17.40

.668 Blue 16.97 .703 Blue 17.86 .703 Blue 17.86 .813 Blue 20.65 .703 Blue 17.86 .703 Blue 17.86 .813 Blue 20.65 .813 Blue 20.65 .844 Blue 21.44 .859 Blue 21.82 .859 Blue 21.82 .813 Blue 20.65 .844 Blue 21.44 .859 Blue 21.82 .859 Blue 21.82

Part Numbers

Insulation

.170 4.32 .150 3.81 .170 4.32 .150 3.81 .150 3.81 .170 4.32 .170 4.32 .170 4.32 .150 3.81 .150 3.81 .170 4.32 .170 4.32 .150 3.81 .150 3.81 .170 4.32

Loose

Tape

Piece

Mounted

320571*

2-320571-2

55936-1

55936-2

31894*

2-31894-2

320572*

2-320572-1

31895*

2-31895-1

324123

—

320573*

2-320573-4

31897*

2-31897-2

321522

—

328975*

—

150247

—

324993

—

324159*

2-324159-2

328996*

2-328996-1

323676

—

320561*

2-320561-2

320619*

2-320619-1

50881

50881-2

326882*

2-326882-1

51864*

51864-3

36157*

2-36157-2

36158*

2-36158-1

53941-1*

53941-2

51864-1*

51864-5

320560*

2-320560-1

320565*

2-320565-1

*Available in small packaging quantities. 1

Heavy duty for extra mechanical strength.

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

10 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PIDG Terminals and Splices (Continued) Ring Tongue Terminals (Continued)

Dimensions C

E

Min.

Max.

.250 6.35 .281 7.14 .281 7.14 .281 7.14 .437 11.10 .437 11.10 .312 7.92 .437 11.10 .437 11.10 .437 11.10 .437 11.10 .437 11.10 .546 13.87 .546 13.87 .530 13.46 .530 13.46 .219 5.56 .219 5.56 .219 5.56 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .344 8.74 .344 8.74 .344 8.74 .437 11.10 .437 11.10 .437 11.10 .437 11.10

.654 16.61 .685 17.40 .685 17.40 .685 17.40 .841 21.36 .841 21.36 .716 18.19 .841 21.36 .841 21.36 .841 21.36 .841 21.36 .841 21.36 .950 24.13 .950 24.13 .934 23.72 .934 23.72 .810 20.57 .810 20.57 .810 20.57 .872 22.15 .872 22.15 .872 22.15 .872 22.15 .872 22.15 1.179 29.95 .935 23.75 .935 23.75 1.028 26.11 1.028 26.11 1.028 26.11 1.028 26.11

Terminal

Insulation L Color Max. .813 Blue 20.65 .844 Blue 21.44 .859 Blue 21.82 .859 Blue 21.82 1.078 Blue 27.38 1.078 Blue 27.38 .953 Blue 24.21 1.078 Blue 27.38 1.078 Blue 27.38 1.078 Black 27.38 1.078 Blue 27.38 1.078 Blue 27.38 1.218 Blue 30.94 1.218 Blue 30.94 1.293 Blue 32.84 1.293 Blue 32.84 .953 Yellow/Blk. 24.21 .953 Yellow/Blk. 24.21 .953 Yellow/Blk. 24.21 1.046 Yellow/Blk. 26.57 1.046 Yellow/Blk. 26.57 1.046 Yellow/Blk. 26.57 1.046 Yellow/Blk. 26.57 1.046 Yellow/Blk. 26.57 1.432 Yellow/Blk. 36.37 1.188 Yellow/Blk. 30.18 1.188 Yellow/Blk. 30.18 1.296 Yellow/Blk. 32.92 1.296 Yellow/Blk. 32.92 1.296 Blue 32.92 1.296 Yellow/Blk. 32.92

Wire

Part Numbers

Insulation Diameter

Loose

Tape

Max. .170 4.32 .150 3.81 .150 3.81 .170 4.32 .170 4.32 .170 4.32 .170 4.32 .150 3.81 .170 4.32 .170 4.32 .150 3.81 .170 4.32 .150 3.81 .170 4.32 .150 3.81 .170 4.32 .230 5.84 .230 5.84 .250 6.35 .230 5.84 .230 5.84 .250 6.35 .230 5.84 .250 6.35 .220 5.59 .230 5.84 .250 6.35 .230 5.84 .250 6.35 .250 6.35 .250 6.35

Piece

Mounted

53942-1

53942-2

51864-2*

51864-4

320574*

2-320574-2

36160*

2-36160-1

324533

2-324533-2

324086

2-324086-1

35274

—

320563*

2-320563-2

321045*

2-321045-1

325034

2-325034-1

320575*

2-320575-1

328998*

2-328998-1

320564*

2-320564-3

328999*

2-328999-1

328976

—

328849*

—

33734

—

320631*

2-320631-1

35634*

—

33724

—

320627*

1-320627-0

35106*

2-35106-1

320630*

2-320630-2

34805*

2-34805-1

329391

—

34974*

2-34974-1

323682

2-323682-1

327743

1-327743-1

34806*

2-34806-3

—

2-34806-2

34810

1-34810-1

PIDG Terminals and Splices

Tongue Wire Size Material Stud Circular Mils W Thickness Size 2 [mm ] Max. .312 7.92 .312 7.92 .343 10 8.71 .343 8.71 .469 11.91 .469 12 11.91 .468 14 11.89 .469 16-14 11.91 .033 2,050-5,180 0.84 1/4 .469 [1.04-2.62] M6 11.91 .469 11.91 .469 11.91 5/16 M8 .469 11.91 .531 13.49 3/8 .531 13.49 .713 18.11 1/2 M12 .713 18.11 .281 4 7.14 .281 7.14 6 .281 M3.5 7.14 .343 8.71 .343 8.71 8 M4 .343 8.71 .343 8.71 16-14HD1 .050 .343 10 2,050-5,180 1.27 8.71 [1.04-2.62] .500 12.70 .500 12.70 .500 12.70 1/4 .531 M6 13.49 .531 13.49 .531 13.49 5/16 .531 M8 13.49

*Available in small packaging quantities. 1

Heavy duty for extra mechanical strength.

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

11 USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PIDG Terminals and Splices (Continued) Ring Tongue Terminals

W

(Continued) C

L E



Wire Size

PIDG Terminals and Splices





Tongue

Circular Mils [mm2]



Material

Related Product Data

Insulation-Nylon, UL 94V-2 Terminal Body and Metallic Sleeve -Copper per ASTM B-152 Plating-Tin per ASTM B-545 except where noted.

Insulation Color Code -pg. 4 Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66

Dimensions

Material

Stud

Thickness

Size

W

Max.

3/8 16-14HD1 .050 1/2 2,050-5,180 1.27 M12 [1.04-2.62] 3/4 4 6 M3.5 8 M4 12-10 .042 5,180-13,100 1.07 [2.62-6.64] 10 1/4 M6

.531 13.49 .750 19.05 1.250 31.75 1.250 31.75 .281 7.14 .281 7.14 .281 7.14 .312 7.92 .375 9.53 .375 9.53 .312 7.92 .312 7.92 .375 9.53 .375 9.53 .312 7.92 .343 8.71 .375 9.53 .375 9.53 .500 12.70 .500 12.70 .500 12.70 .531 13.49 .531 13.49 .531 13.49

Terminal

Insulation

C

E

Min.

Max.

L Max.

.437 11.10 .625 15.88 1.000 25.40 1.000 25.40 .219 5.56 .219 5.56 .219 5.56 .302 7.67 .302 7.67 .302 7.67 .281 7.14 .302 7.67 .302 7.67 .302 7.67 .302 7.67 .281 7.14 .302 7.67 .302 7.67 .344 8.74 .344 8.74 .344 8.74 .468 11.89 .468 11.89 .468 11.89

1.028 26.11 1.216 30.89 1.591 40.41 1.591 40.41 .810 20.57 .810 20.57 .810 20.57 .893 22.68 .893 22.68 .893 22.68 .872 22.15 .893 22.68 .893 22.68 .893 22.68 .893 22.68 .872 22.15 .893 22.68 .893 22.68 .935 23.75 1.179 29.95 .935 23.75 1.054 26.77 1.054 26.77 1.054 26.77

1.296 Yellow/Blk. 32.92 1.594 Yellow/Blk. 40.49 2.219 Yellow/Blk. 56.36 2.219 Yellow/Blk. 56.36 .953 Yellow 24.21 .953 Yellow 24.21 .953 Yellow 24.21 1.052 Yellow 26.72 1.083 Yellow 27.51 1.083 Yellow 27.51 1.031 Yellow 26.19 1.052 Yellow 26.72 1.083 Yellow 27.51 1.083 Yellow 27.51 1.052 Yellow 26.72 1.046 Yellow 26.57 1.083 Yellow 27.51 1.083 Yellow 27.51 1.188 Yellow 30.18 1.432 Yellow 36.37 1.188 Yellow 30.18 1.322 Yellow 33.58 1.322 Yellow 33.58 1.322 Yellow 33.58

Color

Wire

Part Numbers

Insulation Diameter

Loose

Tape

Max.

Piece

Mounted

330896

—

35316*

—

36203

—

322724

—

35148*

1-35148-1

320634*

2-320634-1

35149*

2-35149-1

326886

326886-1

320567*

2-320567-2

35107*

2-35107-1

35787*

1-35787-0

324915*

—

320568*

2-320568-1

35108*

2-35108-1

324918*

1-324918-0

32883*

1-32883-0

36161*

2-36161-2

35109*

2-35109-1

2-323762-1

2-323762-3

329389

—

35273*

2-35273-2

320569*

2-320569-3

—

2-32545-42

35110*

2-35110-1

.230 5.84 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .230 5.84 .250 6.35 .230 5.84 .230 5.84 .250 6.35 .230 5.84 .230 5.84 .230 5.84 .250 6.35 .230 5.84 .230 5.84 .230 5.84 .250 6.35 .230 5.84 .220 5.59 .230 5.84 .230 5.84 .230 5.84 .250 6.35

*Available in small packaging quantities. 1

Heavy duty for extra mechanical strength.

2

Terminal body plating — Gold per MIL-G-45204 Type II over Nickel per QQ-N-290.

3

Terminal body plating — Nickel per QQ-N-290.

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

12 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PIDG Terminals and Splices (Continued) Ring Tongue Terminals (Continued)

Tongue



Wire Size Circular Mils [mm2]

Material

Stud

Dimensions

Thickness

Size

W

Max.

M5 5/16 M8 3/8 12-10 .042 5,180-13,100 1.07 [2.62-6.64] 1/2 M12 5/8 M16

.375 9.53 .531 13.49 .531 13.49 .593 15.06 .593 15.06 .750 19.05 .715 18.16 .715 18.16 .750 19.05 .750 19.05 1.250 31.75

Terminal

Insulation

C

E

Min.

Max.

L Max.

.302 7.67 .468 11.89 .468 11.89 .531 13.49 .531 13.49 .625 15.88 .474 12.04 .560 14.22 .625 15.88 .625 15.88 1.000 25.40

.967 24.56 1.054 26.77 1.054 26.77 1.115 28.32 1.115 28.32 1.216 30.89 1.065 27.05 1.151 29.24 1.216 30.89 1.216 30.89 1.591 40.41

1.160 Yellow 29.46 1.322 Yellow 33.58 1.322 Yellow 33.58 1.414 Yellow 35.92 1.414 Yellow 35.92 1.594 Yellow 40.49 1.414 Yellow 35.92 1.511 Yellow 38.38 1.594 Yellow 40.49 1.594 Yellow 40.49 2.219 Yellow 56.36

Color

Wire

Part Numbers

PIDG Terminals and Splices



Insulation Diameter

Loose

Tape

Max.

Piece

Mounted

.300 7.62 .230 5.84 .250 6.35 .230 5.84 .250 6.35 .250 6.35 .230 5.84 .230 5.84 .230 5.84 .250 6.35 .230 5.84

—

55157-2†

320576*

2-320576-1

35111*

2-35111-1

320577*

2-320577-3

35112*

—

35150

—

52077

—

331467

—

323784

—

35151*

—

324615

—

*Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. †

Vinyl insulation material

13 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PIDG Terminals and Splices (Continued) Ring Tongue Terminals

Material

W

Insulation-Vinyl, UL 94V-0

(Vinyl)

Terminal Body and Metallic Sleeve-Copper per ASTM B-152 Plating-Tin per ASTM B-545 except where noted.

C

L E

PIDG Terminals and Splices



Wire Size





Tongue

Circular Mils [mm2]

Dimensions

Material

Stud

Thickness

Size

W

Max.

6 M3.5 8 22-16 M4 .033 509-3,260 0.84 [0.26-1.65] 10 16-14 .033 2,050-5,180 10 0.84 [1.04-2.62] 10 1/4 16-14HD1 M6 .050 2,050-5,180 1.27 5/16 [1.04-2.62] M8 1/2 M12 6 M3.5 8 M4 10 5mm3 12-10 .042 5,180-13,100 1.07 [2.62-6.64] 1/4 M6 5/16 M8 3/8

.281 7.14 .312 7.92 .312 7.92 .281 7.14 .312 7.92 .312 7.92 .312 7.92 .343 8.71 .343 8.71 .531 13.49 .531 13.49 1.250 31.75 .375 9.53 .375 9.53 .375 9.53 .375 9.53 .500 12.70 .531 13.49 .531 13.49 .593 15.06

Terminal

Insulation

C

E

Min.

Max.

L Max.

.250 6.35 .281 7.14 .281 7.14 .250 6.35 .281 7.14 .250 6.35 .281 7.14 .281 7.14 .281 7.14 .437 11.10 .437 11.10 1.000 25.40 .302 7.67 .302 7.67 .302 7.67 .302 7.67 .344 8.74 .468 11.89 .468 11.89 .531 13.49

.654 16.61 .685 17.40 .685 17.40 .654 16.61 .685 17.40 .654 16.61 .685 17.40 .685 17.40 .961 24.41 1.117 28.37 1.117 28.37 1.680 42.67 .982 24.94 .982 24.94 .982 24.94 .967 24.56 1.024 26.01 1.148 29.16 1.148 29.16 1.211 30.76

.797 Red 20.24 .844 Red 21.44 .844 Red 21.44 .797 Red 20.24 .844 Red 21.44 .813 Blue 20.65 .844 Blue 21.44 .859 Blue 21.82 1.135 Yellow/Blk. 28.83 1.385 Yellow/Blk. 35.18 1.385 Yellow/Blk. 35.18 2.308 Yellow/Blk. 58.62 1.172 Yellow 29.77 1.172 Yellow 29.77 1.172 Yellow 29.77 1.160 Yellow 29.46 1.277 Yellow 32.44 1.416 Yellow 35.97 1.416 Yellow 35.97 1.510 Yellow 38.35

Color

Wire

Part Numbers

Insulation Diameter

Loose

Tape

Max.

Piece

Mounted

31885

—

31888

—

2-31888-12

—

31884

—

31891

—

—

2-322238-1

—

51861-4

31903

—

35363*

—

35362*

—

35538

—

36485

—

35604

—

35605*

2-35605-2

35364*

2-35364-1

—

55157-2

323763

2-323763-2

35345*

2-35345-1

35346*

2-35346-1

35478

1-35478-0

.140 3.56 .125 3.18 .125 3.18 .125 3.18 .140 3.56 .170 4.32 .150 3.81 .170 4.32 .300 7.62 .300 7.62 .300 7.62 .300 7.62 .300 7.62 .300 7.62 .300 7.62 .300 7.62 .300 7.62 .300 7.62 .300 7.62 .300 7.62

*Available in small packaging quantities. 1

Heavy duty for extra mechanical strength.

2

Terminal body plating — Gold per MIL-G-45204 Type II over Nickel per QQ-N-290.

3

#10 stud may be substituted.

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

14 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PIDG Terminals and Splices (Continued) Ring Tongue Terminals

W

(Insulation Restricting) C

L E



Tongue Wire Size Stud Circular Mils Material W Thickness Size 2 [mm ]



Related Product Data

Insulation-Nylon, UL 94V-2 Terminal Body-Copper per ASTM B-152 Plating-Tin per ASTM B-545 Metallic Sleeve-Copper per ASTM B-152 Plating-Nickel per QQ-N-290 or Tin per ASTM B-545

Insulation Color Code -pg. 4

Dimensions

C E L Min. Max. Max. Max.

2 M2 4 26 .029 6 304 0.74 M3.5 [0.15] 8 M4 10 4 6 M3.5 .020 0.51 8 M4 10 24 2 475 M2 [0.24] 4 .029 6 0.74 M3.5 8 M4 10 2 M2 4 6 M3.5 8 22 M4 .033 754 0.84 [0.38] 10 1/4 M6 5/16 M8 3/8 1/2 M12

.203 5.16 .203 5.16 .250 6.35 .281 7.14 .312 7.92 .203 5.16 .250 6.35 .250 6.35 .250 6.35 .203 5.16 .203 5.16 .250 6.35 .281 7.14 .312 7.92 .182 4.62 .218 5.54 .218 5.54 .250 6.35 .312 7.92 .312 7.92 .469 11.91 .469 11.91 .531 13.49 .713 18.11

.211 5.36 .211 5.36 .243 6.17 .250 6.35 .281 7.14 .211 5.36 .281 7.14 .281 7.14 .281 7.14 .211 5.36 .211 5.36 .243 6.17 .250 6.35 .281 7.14 .172 4.37 .156 3.96 .156 3.96 .250 6.35 .281 7.14 .281 7.14 .437 11.10 .437 11.10 .546 13.87 .530 13.46

.632 16.05 .632 16.05 .664 16.87 .671 17.04 .702 17.83 .587 14.91 .657 16.69 .657 16.69 .657 16.69 .632 16.05 .632 16.05 .664 16.87 .671 17.04 .702 17.83 .638 16.21 .622 15.80 .622 15.80 .716 18.19 .747 18.97 .747 18.97 .903 22.94 .903 22.94 1.012 25.70 .996 25.30

Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66

Terminal

Wire

Insulation

Insulation

Color

Diameter

Solid/Stripe

.739 Yellow/Black 18.77 .736 Yellow/Black 18.69 .792 Yellow/Black 20.12 .814 Yellow/Black 20.68 .863 Yellow/Black 21.92 .691 Yellow/Blue 17.55 .785 Yellow/Blue 19.94 .785 Yellow/Blue 19.94 .785 Yellow/Blue 19.94 .739 Yellow/Blue 18.77 .736 Yellow/Blue 18.69 .792 Yellow/Blue 20.12 .814 Yellow/Blue 20.68 .860 Yellow/Blue 21.84 .731 Red/Green 18.57 .734 Red/Green 18.64 .734 Red/Green 18.64 .844 Red/Green 21.44 .906 Red/Green 23.01 .906 Red/Green 23.01 1.140 Red/Green 28.96 1.140 Red/Green 28.96 1.280 Red/Green 32.51 1.355 Red/Green 34.42

PIDG Terminals and Splices



Material

Part Numbers

Range .026-.055 0.66-1.40 .026-.055 0.66-1.40 .026-.055 0.66-1.40 .026-.055 0.66-1.40 .026-.055 0.66-1.40 .031-.055 0.79-1.40 .031-.055 0.79-1.40 .031-.055 0.79-1.40 .031-.055 0.79-1.40 .031-.055 0.79-1.40 .031-.055 0.79-1.40 .031-.055 0.79-1.40 .031-.055 0.79-1.40 .031-.055 0.79-1.40 .038-.110 0.97-2.79 .038-.110 0.97-2.79 .038-.110 0.97-2.79 .038-.110 0.97-2.79 .038-.110 0.97-2.79 .038-.110 0.97-2.79 .038-.110 0.97-2.79 .038-.110 0.97-2.79 .038-.110 0.97-2.79 .038-.110 0.97-2.79

Loose

Tape

Piece

Mounted

53078†

—

53049†

—

†

—

†

53051

—

53052†

—

2-323914-2

—

2-326875-4

—

2-323916-3

—

2-326875-5

—

53053†

—

53050

†

—

†

53055

53055-1†

53056†

—

53057†

53057-1†

52307

—

52273*

—

2-36149-3*

—

51863-2*

51863-5

53054

1-320551-2* 1-320551-5 2-36153-3*

2-36153-6

2-320571-3

—

2-320572-2

—

2-320573-1

—

2-328975-1

—

*Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. †

Must be crimped with 22-18 or 22-16 PIDG (red) Tooling.

15 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PIDG Terminals and Splices (Continued) Ring Tongue Terminals

W

(Insulation Restricting) (Continued)

C

L E

PIDG Terminals and Splices



Wire Size

Tongue

Circular Mils Material Thickness [mm2]



Material

Related Product Data

Insulation-Nylon, UL 94V-2 Terminal Body-Copper per ASTM B-152 Plating-Tin per ASTM B-545 Metallic Sleeve-Copper per ASTM B-152 Plating-Nickel per QQ-N-290 or Tin per ASTM B-545

Insulation Color Code -pg. 4 Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66

Dimensions

Stud

W Size

C

E



L

Min. Max. Max. Max.

2 M2 4 6 M3.5 8 20 M4 .033 1,186 0.84 [0.60] 10 1/4 M6 5/16 M8 3/8 1/2 M12 4 6 M3.5 8 M4 18 .033 10 1,900 0.84 [0.96] 1/4 M6 5/16 M8 3/8 1/2 M12 4 6 M3.5 8 M4 16 .033 10 2,800 0.84 [1.42] 1/4 M6 5/16 M8 3/8 1/2 M12

.182 4.62 .218 5.54 .218 5.54 .250 6.35 .312 7.92 .312 7.92 .469 11.91 .469 11.91 .531 13.49 .713 18.11 .218 5.54 .218 5.54 .250 6.35 .312 7.92 .312 7.92 .469 11.91 .469 11.91 .531 13.49 .713 18.11 .250 6.35 .250 6.35 .312 7.92 .312 7.92 .312 7.92 .469 11.91 .469 11.91 .531 13.49 .713 18.11

.172 4.37 .156 3.96 .156 3.96 .250 6.35 .281 7.14 .281 7.14 .437 11.10 .437 11.10 .546 13.87 .530 13.46 .156 3.96 .156 3.96 .250 6.35 .281 7.14 .281 7.14 .437 11.10 .437 11.10 .546 13.87 .530 13.46 .171 4.34 .171 4.34 .281 7.14 .281 7.14 .281 7.14 .437 11.10 .437 11.10 .546 13.87 .530 13.46

.638 16.21 .622 15.80 .622 15.80 .716 18.19 .747 18.97 .747 18.97 .903 22.94 .903 22.94 1.012 25.70 .996 25.30 .622 15.80 .622 15.80 .716 18.19 .747 18.97 .747 18.97 .903 22.94 .903 22.94 1.012 25.70 .996 25.30 .637 16.18 .637 16.18 .747 18.97 .747 18.97 .747 18.97 .903 22.94 .903 22.94 1.012 25.70 .996 25.30

Terminal

Wire

Insulation

Insulation

Color

Diameter

Solid/Stripe

.731 Red/Red 18.57 .734 Red/Red 18.64 .734 Red/Red 18.64 .844 Red/Red 21.44 .906 Red/Red 23.01 .906 Red/Red 23.01 1.140 Red/Red 28.96 1.140 Red/Red 28.96 1.280 Red/Red 32.51 1.355 Red/Red 34.42 .734 Red/White 18.64 .734 Red/White 18.64 .844 Red/White 21.44 .906 Red/White 23.01 .906 Red/White 23.01 1.140 Red/White 28.96 1.140 Red/White 28.96 1.280 Red/White 32.51 1.355 Red/White 34.42 .765 Blue/Blue 19.43 .765 Blue/Blue 19.43 .906 Blue/Blue 23.01 .906 Blue/Blue 23.01 .906 Blue/Blue 23.01 1.140 Blue/Blue 28.96 1.140 Blue/Blue 28.96 1.280 Blue/Blue 32.51 1.355 Blue/Blue 34.42

Part Numbers

Range .046-.110 1.17-2.79 .046-.110 1.17-2.79 .046-.110 1.17-2.79 .046-.110 1.17-2.79 .046-.110 1.17-2.79 .046-.110 1.17-2.79 .046-.110 1.17-2.79 .046-.110 1.17-2.79 .046-.110 1.17-2.79 .046-.110 1.17-2.79 .056-.110 1.42-2.79 .056-.110 1.42-2.79 .056-.110 1.42-2.79 .056-.110 1.42-2.79 .056-.110 1.42-2.79 .056-.110 1.42-2.79 .056-.110 1.42-2.79 .056-.110 1.42-2.79 .056-.110 1.42-2.79 .063-.130 1.60-3.30 .063-.130 1.60-3.30 .063-.130 1.60-3.30 .063-.130 1.60-3.30 .063-.130 1.60-3.30 .063-.130 1.60-3.30 .063-.130 1.60-3.30 .063-.130 1.60-3.30 .063-.130 1.60-3.30

Loose

Tape

Piece

Mounted

52307-1

—

52273-1*

—

2-36149-4*

—

51863-3

51863-6

1-320551-3* 1-320551-7 2-36153-4*

—

2-320571-4

—

2-320572-3

—

2-320573-2

—

2-328975-2

—

52273-2*

—

2-36149-5*

—

51863-4*

51863-7

1-320551-4* 1-320551-8 2-36153-5*

2-36153-9

2-320571-5

—

2-320572-4 2-320574-7 2-320573-3

—

2-328975-3

—

52274

—

2-320561-3* 2-320561-5 51864-6*

1-51864-2

1-51864-0*

1-51864-6

51864-7*

—

2-320563-3

—

2-320575-2

—

2-320564-1

—

2-328976-1

—

*Available in small packaging quantities.

16

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PIDG Terminals and Splices (Continued) Ring Tongue Terminals (Insulation Restricting) (Continued)



Wire Size

Tongue

Circular Mils Material Thickness [mm2]



Dimensions

Stud

W Size

C

E



L

Min. Max. Max. Max.

4 6 M3.5 8 M4 14 .033 10 4,234 0.84 [2.15] 1/4 M6 5/16 M8 3/8 1/2 M12 6 M3.5 8 M4 10 12 .042 1/4 6,654 1.07 M6 [3.37] 5/16 M8 3/8 1/2 M12 6 M3.5 8 M4 10 10 .042 1/4 12,066 1.07 M6 [6.11] 5/16 M8 3/8 1/2 M12

.250 6.35 .250 6.35 .312 7.92 .312 7.92 .312 7.92 .469 11.91 .469 11.91 .531 13.49 .713 18.11 .375 9.53 .375 9.53 .375 9.53 .531 13.49 .531 13.49 .593 15.06 .715 18.16 .375 9.53 .375 9.53 .375 9.53 .531 13.49 .531 13.49 .593 15.06 .715 18.16

.171 4.34 .171 4.34 .281 7.14 .281 7.14 .281 7.14 .437 11.10 .437 11.10 .546 13.87 .530 13.46 .302 7.67 .302 7.67 .302 7.67 .468 11.89 .468 11.89 .531 13.49 .474 12.04 .302 7.67 .302 7.67 .302 7.67 .468 11.89 .468 11.89 .531 13.49 .474 12.04

.637 16.18 .637 16.18 .747 18.97 .747 18.97 .747 18.97 .903 22.94 .903 22.94 1.012 25.70 .996 25.30 .958 24.33 .958 24.33 .958 24.33 1.124 28.55 1.124 28.55 1.187 30.15 1.130 28.70 .958 24.33 .958 24.33 .958 24.33 1.124 28.55 1.124 28.55 1.187 30.15 1.130 28.70

Terminal

Wire

Insulation

Insulation

Color

Diameter

Solid/Stripe

.765 Blue/Green 19.43 .765 Blue/Green 19.43 .906 Blue/Green 23.01 .906 Blue/Green 23.01 .906 Blue/Green 23.01 1.140 Blue/Green 28.96 1.140 Blue/Green 28.96 1.280 Blue/Green 32.51 1.355 Blue/Green 34.42 1.148 Yellow/Yellow 29.16 1.148 Yellow/Yellow 29.16 1.148 Yellow/Yellow 29.16 1.392 Yellow/Yellow 35.36 1.392 Yellow/Yellow 35.36 1.486 Yellow/Yellow 37.74 1.490 Yellow/Yellow 37.85 1.148 Yellow/Brown 29.16 1.148 Yellow/Brown 29.16 1.148 Yellow/Brown 29.16 1.392 Yellow/Brown 35.36 1.392 Yellow/Brown 35.36 1.486 Yellow/Brown 37.74 1.490 Yellow/Brown 37.85

PIDG Terminals and Splices



Part Numbers

Range .078-.130 1.98-3.30 .078-.130 1.98-3.30 .078-.130 1.98-3.30 .078-.130 1.98-3.30 .078-.130 1.98-3.30 .078-.130 1.98-3.30 .078-.130 1.98-3.30 .078-.130 1.98-3.30 .078-.130 1.98-3.30 .095-.200 2.41-5.08 .095-.200 2.41-5.08 .095-.200 2.41-5.08 .095-.200 2.41-5.08 .095-.200 2.41-5.08 .095-.200 2.41-5.08 .095-.200 2.41-5.08 .119-.200 3.02-5.08 .119-.200 3.02-5.08 .119-.200 3.02-5.08 .119-.200 3.02-5.08 .119-.200 3.02-5.08 .119-.200 3.02-5.08 .119-.200 3.02-5.08

Loose

Tape

Piece

Mounted

52274-1

—

2-320561-4

—

51864-8*

1-51864-4

1-51864-1*

1-51864-7

51864-9*

1-51864-5

2-320563-4

—

2-320575-3

—

2-320564-2

—

2-328976-2

—

2-36161-5

—

2-320568-2*

—

2-36161-3*

—

2-320569-5

—

2-320576-2

—

2-320577-1

—

52077-1

—

2-36161-6

3-36161-0

2-320568-3*

—

2-36161-4

2-36161-8

2-320569-6 2-320569-8 2-320576-3

—

2-320577-2

—

52077-2

—

*Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

17 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PIDG Terminals and Splices (Continued) Ring Tongue Terminals

Material

Related Product Data

90° Bend

Insulation-Vinyl, UL 94V-0 Terminal Body and Metallic Sleeve-Copper per ASTM B-152 Plating-Tin per ASTM B-545

Insulation Color Code -pg. 4

PIDG Terminals and Splices



[mm2]

Material Thickness

Dimensions Terminal Stud W D Insulation Size

Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66

Tongue

Wire Size Cicular Mils



Packaging Quantities -pg. 4

Max.

Min.

Wire

Part Number

Insulation Diameter

Loose

Max.

Piece

Color

Vinyl

22-16 .033 .312 .157 .140 509-3,260 10 Red 0.84 7.92 3.99 3.56 [0.26-1.65]

55148-1

Nylon

12-10 .040 .375 .206 .250 5,180-13,100 6 Yellow 1.02 9.53 5.23 6.35 [2.62-6.64]

696020-1

18 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PIDG Terminals and Splices (Continued) Rectangular Tongue Terminals

Material

Related Product Data

Insulation -Nylon except where noted. Terminal Body and Metallic Sleeve -Copper per ASTM B-152 except where noted. Plating -Tin per ASTM B-545

Insulation Color Code -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66



Wire



Insulation

Part Numbers

Diameter

Loose

Tape

Max. .082 2.08 .082 2.08 .125 3.18 .140 3.56 .140 3.56 .140 3.56 .140 3.56 .140 3.56 .125 3.18 .140 3.56 .140 3.56 .140 3.56 .140 3.56 .140 3.56 .150 3.81 .150 3.81 .150 3.81 .150 3.81

Piece

Mounted

3212062

—

330250

—

325148

—

2-327968-1

—

327962

—

55777-1

—

2-327950-1

—

2-327956-1

—

PIDG Terminals and Splices

Tongue Dimensions Wire Size Terminal Material Stud Circular Mils Insulation W C E L X Thickness Size [mm2] Color Min. Max. Max. Max. 2 .182 .211 .542 .647 .100 Yellow 26-22 M2 4.62 5.36 13.77 16.43 2.54 .020 202-810 0.51 6 .277 .308 .643 .783 .130 [0.10-0.41] Yellow M3.5 7.04 7.82 16.33 19.89 3.30 2 .182 .203 .607 .727 .115 Red M2 4.62 5.16 15.42 18.47 2.92 .237 .237 .643 .796 .143 Red 6.02 6.02 16.33 20.22 3.63 4 .237 .404 .810 1.015 .195 Red 6.02 10.26 20.57 25.78 4.95 .250 .187 .591 .736 .140 Red 6.35 4.75 15.01 18.69 3.56 5 M3 .277 .277 .702 .855 .143 Red 7.04 7.04 17.83 21.72 3.63 .237 .404 .810 1.015 .195 Red 22-16 6.02 10.26 20.57 25.78 4.95 .033 509-3,260 0.84 .250 .312 .716 .846 .125 [0.26-1.65] Red 6.35 7.92 18.19 21.49 3.18 6 M3.5 .250 .312 .716 .846 .125 Red 6.35 7.92 18.19 21.49 3.18 .302 .465 .872 1.109 .227 Red 7.67 11.81 22.15 28.17 5.77 .302 .465 .872 1.109 .227 Red 7.67 11.81 22.15 28.17 5.77 8 M4 .390 .621 1.039 1.359 .310 Red 9.91 15.77 26.39 34.52 7.87 .312 .281 .685 .893 .203 10 Red 7.92 7.14 17.40 22.68 5.16 .237 .237 .643 .796 .143 Blue 6.02 6.02 16.33 20.22 3.63 4 .237 .404 .810 1.015 .195 Blue 16-14 6.02 10.26 20.57 25.78 4.95 .033 2,050-5,180 0.84 .244 .312 .716 .856 .125 [1.04-2.62] Blue 6.20 7.92 18.19 21.74 3.18 5 M3 .277 .277 .702 .855 .143 Blue 7.04 7.04 17.83 21.72 3.63

Packaging Quantities -pg. 4

320629 2-320629-1 33476*

2-33476-1

2-327938-1 2-327938-2 327944* 2-327944-2 327932

—

320209*

—

2-327970-4

—

2-327964-4

—

—

55694-11

2-327952-2

—

*Available in small packaging quantities. 1

Insulation - Vinyl

2

Terminal Body - Brass per MIL-C-50.

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

19 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PIDG Terminals and Splices (Continued) Rectangular Tongue Terminals (Continued)

PIDG Terminals and Splices





Tongue

Wire Size



Circular Mils [mm2]

Material Thickness

Material

Related Product Data

Insulation -Nylon except where noted. Terminal Body and Metallic Sleeve -Copper per ASTM B-152 Plating -Tin per ASTM B-545

Insulation Color Code -pg. 4

Dimensions Stud W C E L X Size

Max.

6 M3.5 16-14 .033 2,050-5,180 0.84 [1.04-2.62] 8 M4 10 4 5 M3 12-10 .042 6 5,180-13,100 1.07 M3.5 [2.62-6.64] 8 M4

.237 6.02 .237 6.02 .244 6.20 .244 6.20 .296 7.52 .302 7.67 .244 6.20 .296 7.52 .302 7.67 .390 9.91 .312 7.92 .237 6.02 .237 6.02 .277 7.04 .237 6.02 .250 6.35 .290 7.37 .302 7.67 .302 7.67 .302 7.67 .390 9.91

Min.

Max.

Max.

.404 10.26 .404 10.26 .312 7.92 .312 7.92 .203 5.16 .465 11.81 .312 7.92 .343 8.71 .465 11.81 .621 15.77 .281 7.14 .237 6.02 .404 10.26 .277 7.04 .404 10.26 .302 7.67 .218 5.54 .465 11.81 .465 11.81 .465 11.81 .621 15.77

.810 20.57 .810 20.57 .716 18.19 .716 18.19 .607 15.42 .872 22.15 .716 18.19 .747 18.97 .872 22.15 1.039 26.39 .685 17.40 .831 21.11 .998 25.35 .889 22.58 .998 25.35 .893 22.68 .809 20.55 1.044 26.52 1.044 26.52 1.077 27.36 1.211 30.76

1.015 25.78 1.015 25.78 .856 21.74 .856 21.74 .752 19.10 1.109 28.17 .856 21.74 .939 23.85 1.109 28.17 1.359 34.52 .940 23.88 .984 24.99 1.203 30.56 1.042 26.47 1.203 30.56 1.085 27.56 .954 24.23 1.281 32.54 1.281 32.54 1.247 31.67 1.531 38.89

Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling — pg. 66

Wire Terminal

Insulation

Insulation

Part Numbers

Diameter

Loose

Tape

Color

Max.

Piece

Mounted

.195 Blue 4.95 .195 Blue 4.95 .125 Blue 3.18 .125 Blue 3.18 .140 Blue 3.56 .227 Blue 5.77 .125 Blue 3.18 .187 Blue 4.75 .227 Blue 5.77 .310 Blue 7.87 .250 Blue 6.35 .143 Yellow 3.63 .195 Yellow 4.95 .143 Yellow 3.63 .195 Yellow 4.95 .187 Yellow 4.75 .140 Yellow 3.56 .227 Yellow 5.77 .227 Yellow 5.77 .160 Yellow 4.06 .310 Yellow 7.87

.150 3.81 .170 4.32 .150 3.81 .170 4.32 .150 3.81 .150 3.81 .170 4.32 .170 4.32 .150 3.81 .150 3.81 .170 4.32 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .230 5.84

2-327958-4

—

2-327958-1

—

33172

—

33173*

—

33168

—

2-327940-4

—

35279

—

321283*

—

2-327946-4

—

2-327934-2

—

324603

—

327972

—

327966

—



327954 2-327954-2 2-327960-1 2-327960-2 329697

—

34512

—

327942

—

327948

—

331268

2-331268-1

327936

—

*Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

20 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PIDG Terminals and Splices (Continued) Rectangular Tongue Terminals (Continued)

Material

Related Product Data

Insulation -Nylon, UL 94V-2 Terminal Body -Copper per ASTM B-152 Plating -Tin per ASTM B-545 Metallic Sleeve -Copper per ASTM B-152 Plating — Nickel per QQ-N-290

Insulation Color Code -pg. 4 Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66

Tongue Terminal Wire Dimensions Wire Size Material Stud Insulation Insulation Circular Mils W C E L X Thickness Size Color Diameter [mm2] Min. Max. Max. Max. Solid/Stripe Range 24 .020 6 .312 .308 .683 .875 .187 .031-.055 475 Yellow/Blue 0.51 M3.5 7.92 7.82 17.35 22.23 4.75 0.79-1.40 [0.24]

PIDG Terminals and Splices



Part Numbers



10 .042 12,066 1.07 [6.11]

5 M3 8 M4

.277 7.04 .390 9.91

.277 7.04 .621 15.77

.934 23.72 1.276 32.41

1.087 27.61 1.596 40.54

.143 Yellow/Brown 3.63 .310 Yellow/Brown 7.87

Loose Piece 2-326876-2

.119-.200 3.02-5.08 .119-.200 3.02-5.08

53912-2 53914-2

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

Spade Tongue Terminals

Material

Related Product Data

Insulation -Nylon, UL 94V-2 Terminal Body and Metallic Sleeve -Copper per ASTM B-152

Insulation Color Code -pg. 4

Plating -Tin per ASTM B-545





Wire Size

Tongue

Material

Dimensions Stud W C E L X Size

Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66 Wire

Terminal

Circular Mils Insulation Diameter Thickness [mm2] Color Min. Max. Max. Max. Max. 26-24 .029 6 .250 .211 .632 .709 .072 .095 238-475 Yellow 0.74 M3.5 6.35 5.36 16.05 18.01 1.83 2.41 [0.12-0.24] 0 26-22 .020 202-810 0.51 [0.10-0.41] 4 2 M2 4 6 22-16 M3.5 .033 509-3,260 0.84 [0.26-1.65] 8 M4 10

.125 3.18 .203 5.16 .182 4.62 .218 5.54 .218 5.54 .250 6.35 .297 7.54 .297 7.54 .344 8.74 .344 8.74 .375 9.53 .375 9.53 .375 9.53 .375 9.53

.078 1.98 .211 5.36 .203 5.16 .156 3.96 .156 3.96 .312 7.92 .203 5.16 .203 5.16 .218 5.54 .218 5.54 .312 7.92 .312 7.92 .312 7.92 .312 7.92

.409 10.39 .542 13.77 .607 15.42 .560 14.22 .560 14.22 .716 18.19 .607 15.42 .607 15.42 .622 15.80 .622 15.80 .716 18.19 .716 18.19 .716 18.19 .716 18.19

.476 12.09 .627 15.93 .727 18.47 .674 17.12 .674 17.12 .846 21.49 .753 19.13 .753 19.13 .783 19.89 .783 19.89 .908 23.06 .908 23.06 .908 23.06 .908 23.06

.062 Yellow 1.57 .076 Yellow 1.93 .115 Red 2.92 .109 Red 2.77 .109 Red 2.77 .125 Red 3.18 .141 Red 3.58 .141 Red 3.58 .156 Red 3.96 .156 Red 3.96 .187 Red 4.75 .187 Red 4.75 .187 Red 4.75 .187 Red 4.75

Part Numbers

Insulation

.082 2.08 .082 2.08 .140 3.56 .125 3.18 .140 3.56 .140 3.56 .125 3.18 .140 3.56 .125 3.18 .140 3.56 .125 3.18 .140 3.56 .125 3.18 .140 3.56

Loose

Tape

Piece

Mounted

—

53115-2

322001

—

321035* 2-321035-1 328394* 2-328394-1 1-327717-0

—

327717*

1-327717-2

34541*

2-34541-1

34080*

2-34080-1

326861* 2-326861-1 32403

—

32404

2-32404-1

32050*

2-32050-1

32053*

2-32053-1

32051*

2-32051-1

32054*

2-32054-1

*Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

21 USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PIDG Terminals and Splices (Continued) Spade Tongue Terminals (Continued)

PIDG Terminals and Splices





Tongue

Wire Size



Circular Mils [mm2]

Material Thickness

Material

Related Product Data

Insulation -Nylon, UL 94V-2 Terminal Body and Metallic Sleeve -Copper per ASTM B-152 Plating -Tin per ASTM B-545

Insulation Color Code -pg. 4

Dimensions Stud W C E L X Size

Max.

6 M3.5 16-14 .033 2,050-5,180 0.84 8 [1.04-2.62] M4 10 6 M3.5 12-10 .042 5,180-13,100 1.07 8 [2.62-6.64] M4 10

.244 6.20 .297 7.54 .385 9.78 .297 7.54 .312 7.92 .385 9.78 .385 9.78 .385 9.78 .385 9.78 .290 7.37 .312 7.92 .312 7.92 .406 10.31 .406 10.31 .406 10.31

Min.

Max.

Max.

.312 7.92 .203 5.16 .312 7.92 .203 5.16 .375 9.53 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .218 5.54 .296 7.52 .468 11.89 .296 7.52 .296 7.52 .296 7.52

.716 18.19 .607 15.42 .716 18.19 .607 15.42 .779 19.79 .716 18.19 .716 18.19 .716 18.19 .716 18.19 .809 20.55 .887 22.53 1.059 26.90 .887 22.53 .887 22.53 .887 22.53

.846 21.49 .753 19.13 .908 23.06 .753 19.13 1.034 26.26 .908 23.06 .908 23.06 .908 23.06 .908 23.06 .954 24.23 1.095 27.81 1.314 33.38 1.095 27.81 1.095 27.81 1.095 27.81

Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66

Wire

Part Numbers

Terminal

Insulation

Insulation

Diameter

Loose

Tape

Color

Max.

Piece

Mounted

.125 Blue 3.18 .141 Blue 3.58 .187 Blue 4.75 .141 Blue 3.58 .250 Blue 6.35 .187 Blue 4.75 .187 Blue 4.75 .187 Blue 4.75 .187 Blue 4.75 .140 Yellow 3.56 .203 Yellow 5.16 .250 Yellow 6.35 .203 Yellow 5.16 .203 Yellow 5.16 .203 Yellow 5.16

.170 4.32 .170 4.32 .170 4.32 .170 4.32 .170 4.32 .150 3.81 .170 4.32 .150 3.81 .170 4.32 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .250 6.35 .230 5.84

328281*

1-328281-1

35559*

2-35559-1

32058*

—

321233*

2-321233-1

325199

—

32056*

2-32056-1

32059*

2-32059-1

32057

—

32060*

2-32060-1



322985* 1-322985-0 326859* 2-326859-1 325197

—

32588*

2-32588-1

35152*

2-35152-1

32589*

2-32589-1

*Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

22 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PIDG Terminals and Splices (Continued) Flanged Spade Tongue Terminals





Wire Size

Tongue

Material

Insulation Color Code -pg. 4

Dimensions Stud W C E L X H Size

Circular Mils Thickness [mm2] Max. 2 .182 M2 4.62 26-22 .020 .193 4 202-810 0.51 4.90 [0.10-0.41] 6 .250 M3.5 6.35 .182 4.62 2 M2 .182 4.62 .250 6.35 .265 6.73 6 .296 M3.5 7.52 22-16 .033 .296 509-3,260 0.84 7.52 [0.26-1.65] .328 8.33 .296 7.52 8 .416 M4 10.57 .416 10.57 .296 10 7.52 .294 7.47 6 .294 M3.5 7.47 .328 8.33 16-14 .033 .294 2,050-5,180 0.84 7.47 [1.04-2.62] 8 .416 M4 10.57 .416 10.57 .294 10 7.47 .296 7.52 6 .296 M3.5 7.52 .328 12-10 8.33 .042 5,180-13,100 1.07 8 .416 [2.62-6.64] M4 10.57 .416 10.57 10 .416 10.57

Related Product Data

Insulation -Nylon, UL 94V-2 Terminal Body and Metallic Sleeve -Copper per ASTM B-152 Plating -Tin per ASTM B-545

Min. .203 5.16 .203 5.16 .203 5.16 .203 5.16 .203 5.16 .203 5.16 .203 5.16 .203 5.16 .203 5.16 .203 5.16 .203 5.16 .250 6.35 .250 6.35 .203 5.16 .203 5.16 .203 5.16 .203 5.16 .203 5.16 .250 6.35 .250 6.35 .203 5.16 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35

Max. .534 13.56 .534 13.56 .534 13.56 .607 15.42 .607 15.42 .607 15.42 .607 15.42 .607 15.42 .607 15.42 .607 15.42 .607 15.42 .654 16.61 .654 16.61 .607 15.42 .607 15.42 .607 15.42 .607 15.42 .607 15.42 .654 16.61 .654 16.61 .607 15.42 .841 21.36 .841 21.36 .841 21.36 .841 21.36 .841 21.36 .841 21.36

Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66

Wire

Part Numbers

Terminal

Insulation

Insulation

Diameter

Loose

Tape

Color

Max. .082 2.08 .082 2.08 .082 2.08 .125 3.18 .140 3.56 .125 3.18 .140 3.56 .125 3.18 .140 3.56 .140 3.56 .140 3.56 .125 3.18 .140 3.56 .140 3.56 .150 3.81 .170 4.32 .170 4.32 .170 4.32 .150 3.81 .170 4.32 .170 4.32 .230 5.84 .250 6.35 .230 5.84 .230 5.84 .230 5.84 .250 6.35

Piece

Mounted

324597*

2-324597-1

52369*

52369-1

51874*

51874-1

2-324608-2

—

324608*

2-324608-1

322777*

2-322777-1

322426

—

32561*

2-32561-1

32562*

2-32562-1

324557

2-324557-1

Max.

Min.

.649 16.48 .649 16.48 .649 16.48 .727 18.47 .727 18.47 .737 18.72 .737 18.72 .737 18.72 .737 18.72 .737 18.72 .737 18.72 .830 21.08 .830 21.08 .737 18.72 .737 18.72 .737 18.72 .737 18.72 .737 18.72 .830 21.08 .830 21.08 .737 18.72 1.017 25.83 1.017 25.83 1.017 25.83 1.017 25.83 1.017 25.83 1.017 25.83

.026 Yellow 0.66

.110 2.79 .110 2.79 .110 2.79 .115 2.92 .115 2.92 .125 3.18 .125 3.18 .125 3.18 .125 3.18 .125 3.18 .125 3.18 .171 4.34 .171 4.34 .125 3.18 .125 3.18 .125 3.18 .125 3.18 .125 3.18 .171 4.34 .171 4.34 .125 3.18 .171 4.34 .171 4.34 .171 4.34 .171 4.34 .171 4.34 .171 4.34

Packaging Quantities -pg. 4

.026 Yellow 0.66 .026 Yellow 0.66 .041 Red 1.04 .041 Red 1.04 .046 Red 1.17 .046 Red 1.17 .046 Red 1.17 .046 Red 1.17 .046 Red 1.17 .046 Red 1.17 .062 Red 1.57 .062 Red 1.57 .046 Red 1.17 .047 Blue 1.19 .047 Blue 1.19 .047 Blue 1.19 .047 Blue 1.19 .062 Blue 1.57 .062 Blue 1.57 .052 Blue 1.19 .052 Yellow 1.32 .052 Yellow 1.32 .052 Yellow 1.32 .052 Yellow 1.32 .052 Yellow 1.32 .052 Yellow 1.32

PIDG Terminals and Splices



Material

2-32562-2 2-32562-3 32497

2-32497-1

32498*

2-32498-1

1-331366-0 1-331366-1 2-320861-2 2-320861-3 320861*

2-320861-1

324567*

—

320862*

2-320862-1

33155*

—

33156

2-33156-1

320863* 2-320863-2 324577

1-324577-0

325150*

—

324587

—

32510*

2-32510-1

326865

2-326865-1

324015*

2-324015-1

*Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

23 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PIDG Terminals and Splices (Continued) Short Spring Spade Tongue Terminals

PIDG Terminals and Splices





Wire Size

Tongue

Material

Material

Related Product Data

Insulation -Nylon, UL 94V-2 Terminal Body -Phosphor Bronze per ASTM B-139 Metallic Sleeve -Copper per ASTM B-152 Plating -Tin per ASTM B-545

Insulation Color Code -pg. 4

Dimensions Stud W C E L X Size

Circular Mils Thickness [mm2] Max. 2 .171 M2 4.34 .203 4 5.16 26-22 .020 5 .250 202-810 0.51 M3 6.35 [0.10-0.41] 6 .250 M3.5 6.35 8 .375 M4 9.53 .203 4 5.16 5 .250 M3 6.35 .250 6.35 6 M3.5 .250 6.35 .244 22-16 6.20 .033 509-3,260 0.84 8 .375 [0.26-1.65] M4 9.53 .375 9.53 .406 10.31 10 .406 10.31 1/4 .625 M6 15.88 5 .250 M3 6.35 .250 6.35 6 M3.5 .250 6.35 .375 16-14 9.53 .033 8 2,050-5,180 0.84 M4 .375 [1.04-2.62] 9.53 .406 10.31 10 .406 10.31 1/4 .625 M6 15.88 5 .250 M3 6.35 6 .250 M3.5 6.35 12-10 .042 8 .375 5,180-13,100 1.07 M4 9.53 [2.62-6.64] .406 10 10.31 1/4 .625 M6 15.88

Min. .206 5.23 .219 5.56 .203 5.16 .203 5.16 .281 7.14 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .343 8.71 .250 6.35 .250 6.35 .250 6.35 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .343 8.71 .169 4.29 .174 4.42 .276 7.01 .276 7.01 .338 8.59

Max. .537 13.64 .550 13.97 .534 13.56 .534 13.56 .612 15.54 .654 16.61 .654 16.61 .654 16.61 .654 16.61 .725 18.42 .685 17.40 .685 17.40 .685 17.40 .685 17.40 .747 18.97 .654 16.61 .654 16.61 .654 16.61 .685 17.40 .685 17.40 .685 17.40 .685 17.40 .747 18.97 .770 19.56 .775 19.69 .877 22.28 .877 22.28 .939 23.85

Max. .651 16.54 .695 17.65 .679 17.25 .679 17.25 .787 19.99 .799 20.29 .799 20.29 .799 20.29 .799 20.29 .895 22.73 .860 21.84 .860 21.84 .908 23.06 .908 23.06 1.033 26.24 .799 20.29 .799 20.29 .799 20.29 .860 21.84 .860 21.84 .908 23.06 .908 23.06 1.033 26.24 .959 24.36 .959 24.36 1.052 26.72 1.100 27.94 1.225 31.12

Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66

Wire

Part Numbers

Terminal

Insulation

Insulation

Diameter

Loose

Tape

Max. .082 2.08 .082 2.08 .082 2.08 .082 2.08 .082 2.08 .125 3.18 .125 3.18 .125 3.18 .140 3.56 .140 3.56 .125 3.18 .140 3.56 .125 3.18 .140 3.56 .125 3.18 .170 4.32 .170 4.32 .182 4.62 .170 4.32 .182 4.62 .170 4.32 .182 4.62 .170 4.32 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35

Piece

Mounted

52921*

52921-1

52922*

52922-1

52923

52923-1

52924*

52924-1

52925

52925-1

52927*

52927-1

52928*

52928-1

52929*

52929-1

—

52929-3

—

55768-1

52930*

52930-1

—

52930-3

52931*

52931-1

—

52931-3

52933*

—

52934*

52934-1

52935*

52935-1

52935-2*

52935-3

52936*

52936-1

52936-2

52936-3

52937*

52937-1

52937-2*

52937-3

52939

—

52940*

52940-1

52941*

52941-1

52942*

52942-1

52943*

52943-1

52945*

—

Color

.109 Yellow 2.77 .140 Yellow 3.56 .140 Yellow 3.56 .140 Yellow 3.56 .170 Yellow 4.32 .140 Red 3.56 .140 Red 3.56 .140 Red 3.56 .140 Red 3.56 .170 Red 4.32 .170 Red 4.32 .170 Red 4.32 .218 Red 5.54 .218 Red 5.54 .281 Red 7.14 .140 Blue 3.56 .140 Blue 3.56 .140 Blue 3.56 .170 Blue 4.32 .170 Blue 4.32 .218 Blue 5.54 .218 Blue 5.54 .281 Blue 7.14 .184 Yellow 4.67 .179 Yellow 4.55 .170 Yellow 4.32 .218 Yellow 5.54 .281 Yellow 7.14

*Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

24 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PIDG Terminals and Splices (Continued) Long Spring Spade Tongue Terminals





Wire Size

Tongue

Material

Related Product Data

Insulation -Nylon, UL 94V-2 Terminal Body -Phosphor Bronze per ASTM B-139 Metallic Sleeve -Copper per ASTM B-152 Plating -Tin per ASTM B-545

Insulation Color Code -pg. 4

Dimensions Stud W C E L X Size

Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66 Wire

Terminal

Insulation

Circular Mils Insulation Diameter Thickness [mm2] Color Min. Max. Max. Max. Max. 26-22 .020 6 .250 .235 .566 .847 .276 .082 202-810 Yellow 0.51 M3.5 6.35 5.97 14.38 21.51 7.01 2.08 [0.10-0.41]

4 6 22-16 M3.5 .033 509-3,260 0.84 [0.26-1.65] 8 M4 10 6 M3.5 16-14 .033 8 2,050-5,180 0.84 M4 [1.04-2.62] 10 1/4 M6 6 M3.5 8 12-10 M4 .042 5,180-13,100 1.07 [2.62-6.64] 10 1/4 M6

.203 5.16 .250 6.35 .250 6.35 .281 7.14 .343 8.71 .250 6.35 .250 6.35 .281 7.14 .281 7.14 .343 8.71 .437 11.10 .312 7.92 .312 7.92 .375 9.53 .375 9.53 .375 9.53 .437 11.10

.201 5.11 .238 6.05 .238 6.05 .270 6.86 .283 7.19 .238 6.05 .238 6.05 .270 6.86 .270 6.86 .283 7.19 .345 8.76 .242 6.15 .242 6.15 .273 6.93 .305 7.75 .305 7.75 .345 8.76

.615 15.62 .652 16.56 .652 16.56 .684 17.37 .697 17.70 .652 16.56 .652 16.56 .684 17.37 .684 17.37 .697 17.70 .759 19.28 .843 21.41 .843 21.41 .874 22.20 .906 23.01 .906 23.01 .946 24.03

.896 22.76 .933 23.70 .933 23.70 .979 24.87 1.005 25.53 .933 23.70 .933 23.70 .979 24.87 .979 24.87 1.005 25.53 1.102 27.99 1.131 28.73 1.131 28.73 1.174 29.82 1.219 30.96 1.219 30.96 1.289 32.74

.276 Red 7.01 .276 Red 7.01 .276 Red 7.01 .290 Red 7.37 .303 Red 7.70 .276 Blue 7.01 .276 Blue 7.01 .290 Blue 7.37 .290 Blue 7.37 .303 Blue 7.70 .338 Blue 8.59 .283 Yellow 7.19 .283 Yellow 7.19 .295 Yellow 7.49 .308 Yellow 7.82 .308 Yellow 7.82 .338 Yellow 8.59

Part Numbers

PIDG Terminals and Splices



Material

.125 3.18 .125 3.18 .140 3.56 .125 3.18 .125 3.18 .150 3.81 .170 4.32 .150 3.81 .170 4.32 .170 4.32 .150 3.81 .230 5.84 .250 6.35 .250 6.35 .230 5.84 .250 6.35 .250 6.35

Loose

Tape

Piece

Mounted

52403

52403-1

52408

—

52409*

52409-1

52409-2

52409-3

52410*

52410-1

52411*

52411-1

52420*

52420-2

52420-1*

52420-3

52421*

—

52421-1*

52421-3

52422-1*

52422-3

52423

52423-2

52430

52430-2

52430-1

52430-3

52431-1

52431-3

—

52432-2

52432-1

52432-3

52433-1

—

*Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

25 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PIDG Terminals and Splices (Continued) Slotted Ring Tongue Terminals

PIDG Terminals and Splices



Wire Size



Tongue

Material

Material

Related Product Data

Insulation -Nylon except where noted. Terminal Body and Metallic Sleeve -Copper per ASTM B-152 Plating -Tin per ASTM B-545

Insulation Color Code -pg. 4

Dimensions

Terminal

Stud

Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66

Wire

Circular Mils Insulation Diameter W C E L Thickness Size [mm2] Color Min. Max. Max. Max. Max. 26-22 .020 6 .250 .281 .612 .719 .082 202-810 Yellow 0.51 M3.5 6.35 7.14 15.54 18.26 2.08 [0.10-0.41] 6 M3.5 8 22-16 M4 .033 509-3,260 0.84 [0.26-1.65] 10 1/4 M6 6 16-14 M3.5 .033 2,050-5,180 0.84 8 [1.04-2.62] M4 16-14 HD .048 2,050-5,180 3/8 1.22 [1.04-2.62] 12-10 5,180-13,100 [2.62-6.64]

.042 1/4 1.07 M6 .040 3/8 1.02

.312 7.92 .281 7.14 .312 7.92 .469 11.91 .343 8.71 .344 8.74

.281 7.14 .250 6.35 .281 7.14 .437 11.10 .281 7.14 .281 7.14

.685 17.40 .654 16.61 .685 17.40 .841 21.36 .685 17.40 .685 17.40

.750 19.05

.625 15.88

1.216 30.89

.828 Red 21.03 .770 Red 19.56 .812 Red 20.62 1.039 Red 26.39 .844 Blue 21.44 .837 Blue 21.26 1.594 40.49 Yellow/Black

.531 13.49 .750 19.05

.468 11.89 .625 15.88

1.156 29.36 1.216 30.89

1.390 Yellow 35.31 1.594 Yellow 40.49

Part Numbers

Insulation

.140 3.56 .140 3.56 .125 3.18 .125 3.18 .170 4.32 .170 4.32 .250 6.35 .300 7.62 .250 6.35

Loose

Tape

Piece

Mounted

323011

2-323011-2

35216*

2-35216-1

36954*

2-36954-2

331453

1-331453-0

321808

—

34406

—

35440

—

696077-2

696077-1

3216111

—

696076-2

696076-1

*Available in small packaging quantities. 1

Insulation — Vinyl.

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

Hook Tongue Terminals



Tongue Wire Size Material Stud Circular Mils W Thickness Size [mm2] Max. 6 .281 22-16 M3.5 7.14 0.84 509-3,260 .033 8 .343 [0.26-1.65] M4 8.71 6 .343 M3.5 8.71 16-14 .033 8 .343 2,050-5,180 0.84 M4 8.71 [1.04-2.62] .343 10 8.71

Material

Related Product Data

Insulation -Nylon except where noted. Terminal Body and Metallic Sleeve -Copper per ASTM B-152 Plating -Tin per ASTM B-545

Insulation Color Code -pg. 4

Dimensions



C

E

Min.

Max.

.203 5.16 .296 7.52 .281 7.14 .281 7.14 .281 7.14

.607 15.42 .705 17.91 .685 17.40 .685 17.40 .685 17.40

Terminal

Insulation L Color Max. .750 Red 19.05 .879 Red 22.33 .859 Blue 21.82 .859 Blue 21.82 .859 Blue 21.82

Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66

Wire

Part Numbers

Insulation Diameter

Loose

Tape

Max. .140 3.56 .140 3.56 .150 3.81 .170 4.32 .170 4.32

Piece

Mounted

34313*

—

32456

—

320381

2-320381-1

320306*

2-320306-1

354811

—

*Available in small packaging quantities. 1

Insulation — Vinyl.

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

26 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PIDG Terminals and Splices (Continued) Multiple Stud Terminals

Material

Related Product Data

Insulation -Nylon, UL 94V-2 Terminal Body -Copper per ASTM B-152 Plating -Tin per ASTM B-545 Metallic Sleeve -Copper per ASTM B-152

Insulation Color Code -pg. 4 Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66

Plating -Nickel per QQ-N-290

Wire Size

Tongue

Material

Dimensions

Terminal

Stud

Wire

Part Numbers

Insulation

Circular Mils Insulation Diameter W C E L Thickness Size [mm2] Color Min. Max. Max. Max. Max. 22-16 .033 .325 .281 .685 .957 .125 509-3,260 6-8-10 Red 0.84 8.26 7.14 17.40 24.31 3.18 [0.26-1.65]

PIDG Terminals and Splices



12-10 .042 .325 .302 .893 1.165 .230 5,180-13,100 6-8-10 Yellow 1.07 8.26 7.67 22.68 29.59 5.84 [2.62-6.64]

Loose

Tape

Piece

Mounted

54771-1*

54771-2

54773-1*

—

*Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

Offset Ring Tongue Terminals

Wire Size



Circular Mils 2

Material

Related Product Data

Insulation -Nylon, UL 94V-2 Terminal Body and Metallic Sleeve -Copper per ASTM B-152 Plating -Tin per ASTM B-545

Insulation Color Code -pg. 4 Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66

Tongue

Dimensions Terminal Stud Insulation W C E L Thickness Size Color Min. Max. Max. Max. Material

[mm ] 22-16 .033 6 509-3,260 0.84 M3.5 [0.26-1.65] 6 16-14 M3.5 .033 2,050-5,180 0.84 [1.04-2.62] 10

.375 9.53 .375 9.53 .375 9.53 .375 9.53

.312 7.92 .312 7.92 .312 7.92 .312 7.92

.716 18.19 .716 18.19 .716 18.19 .716 18.19

.906 Red 23.01 .906 Red 23.01 .906 Blue 23.01 .906 Blue 23.01

Wire

Part Numbers

Insulation Diameter

Loose

Max. .125 3.18 .125 3.18 .150 3.81 .150 3.81

Piece 323039 324011 323817 323818

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

27 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PIDG Terminals and Splices (Continued) Offset Ring Tongue Terminals (Insulation Restricting)

Related Product Data

Insulation -Nylon, UL 94V-2 Terminal Body and Metallic Sleeve -Copper per ASTM B-152 Plating -Tin per ASTM B-545

Insulation Color Code -pg. 4 Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66

Tongue Terminal Wire Dimensions Material Stud Insulation Insulation Circular Mils W C E L Thickness Size Color Diameter [mm2] Min. Max. Max. Max. Solid/Stripe Range 22 .033 6 .375 .312 .758 .946 .038-.110 754 Red/Green 0.84 M3.5 9.53 7.92 19.25 24.03 0.97-2.79 [0.38]

PIDG Terminals and Splices



Material





Wire Size

6 20 M3.5 .033 1,186 0.84 [0.60] 10 16 .033 6 2,800 0.84 M3.5 [1.42]

.375 9.53 .375 9.53



14 .033 4,234 10 0.84 [2.15]

.312 7.92 .312 7.92

.758 19.25 .758 19.25

.946 Red/Red 24.03 .946 Red/Red 24.03

Part Numbers Loose Piece 52284-4

.046-.110 1.17-2.79 .046-.110 1.17-2.79

52284-3

.375 .312 .748 9.53 7.92 19.00

.938 .063-.130 Blue/Blue 23.83 1.60-3.30

52283-2

.375 .312 .748 9.53 7.92 19.00

.938 .078-.130 Blue/Green 23.83 1.98-3.30

52283-1

52284-2

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

28 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PIDG Terminals and Splices (Continued) SHUR-PLUG Terminal

Wire Size Circular Mils

Dimension L

Related Product Data

Insulation -Nylon, UL 94V-2 Terminal Body and Metallic Sleeve -Copper per ASTM B-152 Plating -Tin per ASTM B-545

Insulation Color Code -pg. 4

Terminal Insulation

Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66

Wire Insulation Diameter

Loose

[mm2]

Color Max. Max. 16-14 .790 .170 2,050-5,180 Blue 20.07 4.32 [1.04-2.62] 16-14 Receptacle 2,050-5,180 [1.04-2.62]

.768 Blue 19.51

Part Numbers Tape

Piece

Mounted

324225*

2-324225-1

.157 165429-1­ 3.99

PIDG Terminals and Splices



Material

—

*Available in small packaging quantities.

3-Way Connector Terminal



Wire Size Circular Mils [mm2]

Tongue Material Thickness Max.

16-14 2,050-5,180 [1.04-2.62]

Material

Related Product Data

Insulation -Nylon, UL 94V-2 Terminal Body and Metallic Sleeve -Copper per ASTM B-152 Rivet -Brass per QQ-B-626 Plating -Tin per ASTM B-545

Insulation Color Code -pg. 4

Dimensions W L Max.

.033 .859 0.84 21.82

Max.

Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66

Terminal Insulation

Wire Insulation Diameter

Part Number Loose

Color

Max.

Piece

1.370 .170 Blue 34.80 4.32

53222-1*

*Available in small packaging quantities.

29 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PIDG Terminals and Splices (Continued)

PIDG Terminals and Splices

Tabs

Wire Size





Circular Mils [mm2]

Material

Related Product Data

Insulation -Nylon, UL 94V-2 Terminal Body and Metallic Sleeve -Copper per ASTM B-152 Plating -Tin per ASTM B-545

Insulation Color Code -pg. 4 Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66

Tongue

Dimensions Terminal Style Insulation W C L D Thickness Color Min. Max. Max. Material

Wire

Part Numbers

Insulation Diameter

Loose

Max.

Piece

22-16 .033 509-3,260 A 0.84 [0.26-1.65]

.140 .480 3.56 12.19

.904 .140 — Red 22.96 3.56

34294*

16-14 .033 2,050-5,180 B 0.84 [1.04-2.62] 12-10 .042 5,180-13,100 C 1.07 [2.62-6.64]

.156 .375 3.96 9.53

.809 .170 — Blue 20.55 4.32

327748

.225 .600 5.72 15.24

1.194 .125 .230 Yellow 30.33 3.18 5.84

324543*

*Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to end of tab.

30 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PIDG Terminals and Splices (Continued) Butt Splices

Wire Size Style Circular Mils2

Dimension L

Related Product Data

Insulation Sleeve Standard, Step Down Assembly and Special – Nylon Radiation Resistant – Polyvinylidene Fluoride (PVF2) Splice Body and Insulation Support Sleeve -Copper per ASTM B-152 Plating -Tin per ASTM B-545

Insulation Color Code -pg. 4

Splice Insulation

Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66

Wire Insulation Diameter

[mm2] Max. Color Max. 26-243 .890 .082 238-475 Yellow 22.61 2.08 [0.12-0.24] 26-22 .890 .082 202-810 Yellow 22.61 2.08 [0.10-0.41] 24-20 1.035 .100 320-1,290 Natural 26.29 2.54 [0.16-0.65] Standard 22-164 1.265 .125 509-3,260 Red 32.13 3.18 [0.26-1.65] 16-14 1.265 .150 2,050-5,180 Blue 32.13 3.81 [1.04-2.62] 12-10 1.656 .220 5,180-13,100 Yellow 42.06 5.59 [2.62-6.64] 16-14 22-18 1.265 .150/.115 2,050-5,180 to 509-1,900 Blue 32.13 3.81/2.92 [1.04-2.62] [0.26-0.96] 12-10 22-18 Step Down 1.656 .220/.140 5,180-13,100 to 509-1,900 Yellow 42.06 5.59/3.56 Assembly [2.62-6.64] [0.26-0.96] 12-10 16-14 1.656 .220/.170 5,180-13,100 to 2,050-5,180 Yellow 42.06 5.59/4.32 [2.62-6.64] [1.04-2.62] 26-243 Radiation .890 Natural w/ .082 238-475 Resistant 22.61 Yellow Stripes 2.08 [0.12-0.24]

26-22 Radiation .890 Natural w/ .082 202-810 Resistant 22.61 Yellow Stripes 2.08 [0.10-0.41] 24-20 1.035 Natural w/ .100 320-1,290 26.29 White Stripes 2.54 [0.16-0.65] Radiation 22-164 Resistant 1.265 Natural w/ .125 509-3,260 32.13 Red Stripes 3.18 [0.26-1.65] 16-14 1.265 Natural w/ .150 2,050-5,180 32.13 Blue Stripes 3.81 [1.04-2.62] 12-10 1.656 Natural w/ .220 5,180-13,100 42.06 Yellow Stripes 5.59 [2.62-6.64] 12-10 5,180-13,100 [2.62-6.64]

1.245 .220 Special Yellow 31.62 5.59

PIDG Terminals and Splices



Material

Part Numbers Loose Tape Piece

Mounted

323994

2-323994-1

2-323994-2*

—

323975

2-323975-3

320559*

2-320559-4

320562*

2-320562-3

320570*

2-320570-3†

327583

2-327583-1

327639

—

327638

—

53546-1

—

53546-3

—

53547-1

53547-2

53548-1*

53548-2

53549-1*

53549-2

53550-1*

—

3289615

—

*Available in small packaging quantities. 1

Includes adapter insert.

2

When using two or more wires in either end of a butt splice, the combined cross sectional area must be within the (CMA) circular mil area range listed.

3

26-24 range in accordance with MIL-T-7928.

4

22-16 splices are 22-18 range in accordance with MIL-T-7928.

5

12-10 butt splice, threaded 8-32 one end.

†

AMP-TAPETRONIC machine tools only.

31 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PIDG Terminals and Splices (Continued) Butt Splice Step Down Adapter Inserts1

Material

Related Product Data

Adapter Body -Copper per ASTM B-152 Plating -Zinc Plate / DyeChromate

Insulation Color Code -pg. 4 Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66



Butt Splice

Part No. Circular Mils

PIDG Terminals and Splices

Wire Size

Adapter Insert Dimension

Wire Size Circular Mils

Color

L

Part Numbers

Code

[mm2] [mm2] .350 16-14 22-18 8.89 320562 2,050-5,180 509-1,900 [1.04-2.62] .402 [0.26-0.96] 10.21 22-18 .562 509-1,900 14.27 12-10 [0.26-0.96] 320570 5,180-13,100 [2.62-6.64] 16-14 .562 2,050-5,180 14.27 1.04-2.62]

Red

1-327635-1

Red

327635*

Red

327636*

Blue

327637*

*Available in small packaging quantities. 1Adapter inserts can be ordered separately for use in specific Standard PIDG Butt Splices.

Knife Disconnect Splices



Wire Size Material Circular Mils

Dimensions W

L

Material

Related Product Data

Insulation -Nylon, UL 94V-2 Splice Body and Metallic Sleeve -Copper per ASTM B-152 Plating -Tin per ASTM B-545

Insulation Color Code -pg. 4

Splice

Insulation

Thickness Color [mm2] Max. .203 .878 Red 22-16 5.16 22.30 .031 509-3,260 0.79 .203 .878 [0.26-1.65] Red 5.16 22.30 .203 .878 Blue 16-14 5.16 22.30 .031 2,050-5,180 0.79 .203 .878 [1.04-2.62] Blue 5.16 22.30 .281 1.234 Yellow 12-10 7.14 31.34 .040 5,180-13,100 1.02 .281 1.260 [2.62-6.64] Yellow 7.14 32.00

Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66

Wire

Part Numbers

Insulation Diameter Max. .125 3.18 .140 3.56 .150 3.81 .170 4.32 .230 5.84 .250 6.35

Loose Piece

Tape Mounted

320555*

—

32446*

2-32446-1

320566*

—

32448*

—

320620*

—

35762*

—

*Available in small packaging quantities.

32 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PIDG FASTON Terminals and Splices Product Facts

Basic Terminal Material. The basic terminal is constructed of fine grade high conductivity brass per ASTM B-36 or phosphor bronze per ASTM B-139. The brass terminal is either unplated or tin-plated per ASTM B-545. The phosphor bronze terminal is tin-plated per ASTM B-545. Tyco Electronics' special plating process creates durable corrosion resistance to salt spray and most chemical fumes.

Nylon Insulation. Nylon sleeve has high dielectric strength.

Pre-insulated terminal designed for uniformed reliability in most difficult circuit environment



Consists of an unplated or tin-plated brass body or a tin-plated phosphor bronze body with a specially designed copper sleeve and insulation sleeve fitted over the terminal barrel



Color Coding. Terminal insulation is color-coded by wire range to prevent errors during installation.

Design of the tool dies and construction of the terminal permits uniform insulation thickness under crimping pressure, transmitting this pressure evenly to the center of the crimp area



The AMP Mated Tool/Terminal Concept AMP compression crimping produces crimps for a given size wire and terminal that are alike in appearance and performance



Terminal and the crimping tool are designed as uniform matched devices



Dies are precisionengineered from the finest hard-metal alloys

Funnel Ramp Entry. Prevents a turned back strand and rapid wire insertion during high speed production.

Crimping pressure is controlled by a ratchet device on the hand tool or a corresponding pre-calibration in the crimping jaws of AMP automated crimping machines



Serrations. Serrations inside barrel provide maximum contact and tensile strength after crimping.

Temperature Rating: 105°C Max.

AMP PIDG FASTON Line Splice Connectors “250” Series

AMP PIDG FASTON Terminals (Use TETRA-CRIMP Tooling)



AMP Wire Range 22-18 16-14 12-10

PIDG FASTON Terminals and Splices

Copper Sleeve. The specially designed copper sleeve, fitted over the terminal barrel, provides circumferential insulation support to the wire and allows the wire to be bent in any direction, without fraying the wire’s insulation or breaking the conductor.

Component LR 7189 Recognized Certified File E 66717 22-18 Stranded 16-14 Stranded 300 V Max., 105°C. Max.1 12-10 Stranded



Component 105°C LR 7189 105°C Recognized Max. Certified Max. File E 66717 (Vinyl) (Vinyl) AMP Part No. AMP Part No. 600 V 300 V 1-321235-0 1-321235-0 Max. Max. 1-321235-1 1-321235-1 321235 321688

300 V Max.

321235 321688

300 V Max.

1

UL & CSA — Nylon except where noted

The Crimp When done properly, crimping pressure can neither overstress nor under stress the terminal barrel—machined dies fully bottom to the precise crimp height



Resulting termination is free of contamination



Resistant to shock and critical environments



Tensile strength approaches that of the wire itself



33 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PIDG FASTON Terminals and Splices (Continued)

PIDG FASTON Terminals and Splices

Receptacles

Receptacle Style: A - No dimple with wire stop B - Dimple with wire stop C - No dimple, no wire stop

Material

Related Product Data

Insulation -Nylon, UL 94V-2 Receptacle Body -Brass per ASTM B-36 or Phosphor Bronze per ASTM B-139 Plating -Tin per ASTM B-545 except where noted. Metallic Sleeve -Copper per ASTM B-152 Plating -Tin per ASTM B-545

Insulation Color Code -pg. 4



Wire Dimensions Terminal Wire Size Insulation Recept. Stock Circular Mils Insulation Series Style W L Diameter Matl. Thk. 2 Color [mm ] Nom. Max. Max. .300 .900 .140 .018 Red Brass 22-18 7.62 22.86 3.56 0.46 B 509-1,900 .300 .900 .140 .018 [0.26-0.96] Red Brass 7.62 22.86 3.56 0.46 16-14 .300 .900 .170 .018 2,050-5,180 B Blue Brass 7.62 22.86 4.32 0.46 [1.04-2.62]



.250 14-12 1 B 3,831-6,470 [1.94-3.28] 12-10 B 5,180-13,100 [2.62-6.64] 22-18 509-1,900 .250 [0.26-0.96] Low 16-14 Insertion 2,050-5,180 [1.04-2.62] 22-18 509-1,900 B [0.26-0.96] .205 16-14 B 2,050-5,180 [1.04-2.62] 26-24 238-475 B [0.12-0.24] .187 22-18 B 509-1,900 [0.26-0.96] †Not

34

UL or CSA approved or listed. *Available in small packaging quantities.

Catalog 82042 Revised 07-08 www.tycoelectronics.com

.300 7.62 .300 7.62 .300 7.62 .300 7.62

1.012 Green 25.70 1.012 Green 25.70 1.012 Yellow 25.70 1.012 Yellow 25.70

Performance Specifications pgs. 4 & 5 Application Tooling -pg. 67

Fits Part Numbers Tab Loose Tape Strip Thk. Piece Mounted Form .032 640903-1* 640903-2 640902-1 0.81 .032 55675-12 55675-22 — 0.81 .032 640905-1* 640905-2 640904-1 0.81

.018 0.46 .018 0.46 .018 0.46 .018 0.46

.032 42844-1*† 42844-3† 60544-3† 0.81 .032 42844-2*† — — 0.81 .032 640907-1* 640907-2 640906-1 0.81 .032 61198-2 61198-4 — 0.81

.300 .900 .145 Red Brass 7.62 22.86 3.68

.016 .406

.032 .813

184262-1 184262-2 184261-1

.300 .900 .173 Blue Brass 7.62 22.86 4.39

.016 .406

.032 .813

184265-1 184265-2 184264-1

.250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35

.135 Brass 3.43 .140 Brass 3.56 .140 Brass 3.56 .140 Brass 3.56 .170 Brass 4.32 .170 Brass 4.32

.016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41

.020 696018-1 696018-2 — 0.51 .020 640909-1* 640909-2 640908-1 0.51 .020 640174-1 — — 0.51 .032 640911-1* 640911-2 640910-1 0.81 .020 640913-1* 640913-2 — 0.51 .032 640915-1* 640915-2 — 0.81

.230 .700 .082 Yellow Brass 5.84 17.78 2.08

.016 0.41

.020 0.51

.230 5.84 .230 5.84

.016 0.41 .016 0.41

.020 640917-1* 640917-2 640916-1 0.51 .040 — — 640578-2† 1.02

.800 Red 20.32 .800 Red 20.32 .800 Red/Black 20.32 .800 Red 20.32 .800 Blue 20.32 .800 Blue 20.32

.800 Red 20.32 .800 Red 20.32

.250 Brass 6.35 .250 Phos. Brz. 6.35 .250 Brass 6.35 .250 Phos. Brz. 6.35

Packaging Quantities -pg. 4

.140 Brass 3.56 .140 Brass 3.56

641321-1*† 641321-2† 641320-1†

1

Wire range is limited as noted. Unplated receptacle body.

2

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PIDG FASTON Terminals and Splices (Continued) Reseptacles (Continued)



Standard 22-18 Low 509-1,900 A [0.26-0.96] .11 0 .110 Low Insertion Insertion A A 16-14 2,050-5,180 [1.04-2.62] B C †Not

.160 4.06 .160 4.06 .160 4.06 .160 4.06 .160 4.06 .160 4.06 .160 4.06 .160 4.06

.796 Red 20.22 .800 Red 20.32 .800 Red 20.32 .800 Red 20.32 .800 Blue 20.32 .800 Blue 20.32 .800 Blue 20.32 .796 Blue 20.19

.140 Brass 3.56 .140 Brass 3.56 .140 Brass 3.56 .140 Brass 3.56 .170 Brass 4.32 .170 Brass 4.32 .170 Brass 4.32 .170 Brass 4.32

.016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41

Fits Part Numbers Tab Loose Tape Strip Thk. Piece Mounted Form .020 640919-1* 640919-2 640918-1 0.51 .020 696108-1 696108-2 — 0.51 .032 .813

184268-1 184268-2 184267-1

.032 .813

184235-1 184235-2 184234-1

PIDG FASTON Terminals and Splices

Wire Dimensions Terminal Wire Size Insulation Recept. Stock Circular Mils Insulation Series Style W L Diameter Matl. Thk. 2 Color [mm ] Nom. Max. Max. .230 .800 .170 .016 Blue Brass 16-14 5.84 20.32 4.32 0.41 .187 2,050-5,180 B .230 .900 .250 .016 [1.04-2.62] Blue Brass 5.84 22.86 6.35 0.41 22-18 .230 .800 .145 .016 509-1,900 Red Brass 5.84 22.86 3.68 .406 .187 [0.26-0.96] Low 16-14 Insertion .300 .900 .173 .016 2,050-5,180 Blue Brass 7.62 22.86 4.39 .406 [1.04-2.62] .148 .734 .110 .012 Natural Brass 3.76 18.64 2.79 0.30 .148 .734 .110 .012 Natural Brass 22-18 3.76 18.64 2.79 0.30 .110 509-1,900 B Standard .148 .734 .110 .012 [0.26-0.96] Natural Brass 3.76 18.64 2.79 0.30 .148 .734 .110 .012 Black Brass 3.76 18.64 2.79 0.30 26-24 .160 .700 .082 .016 238-475 A Yellow Brass 4.06 17.78 2.08 0.41 [0.12-0.24]

.016 61048-1*† 61048-2† — 0.41 .020 61060-1*† 61060-2† 61059-2† 0.51 .032 60894-1*† 60894-2† 60893-2† 0.81 .032 — — 61678-2† 0.81 .020 641324-1† 641324-2† 0.51 .012 0.30 .016 0.41 .020 0.51 .032 0.81 .020 0.51 .032 0.81 .016 0.41 .032 0.81

—

—

640921-1 640921-2

— 350871-1† —

640923-1* 640923-2 640922-1 640925-1* 640925-2 640924-1 640929-1* 640929-2

—

640931-1* 640931-2

—

640927-1 640927-2

—

641317-1

—

—

UL or CSA approved or listed.

*Available in small packaging quantities.

Receptacles (Insulation Restricting)

Material

Related Product Data

Insulation -Nylon, UL 94V-2 Receptacle Body -Brass per ASTM B-36 Receptacle Style B -Dimple with wire stop Plating -Tin per ASTM B-545 Metallic Sleeve -Copper per ASTM B-152 Plating -Tin per ASTM B-545 or Nickel per QQ-N-290

Insulation Color Code -pg. 4 Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling -pg. 67



Wire Dimensions Terminal Wire Size Fits Part Numbers Insulation Insulation Recept. Stock Tab Circular Mils Style W L Loose Tape Strip Color Diameter Matl. Thk. Thk. [mm2] Nom. Max. Piece Mounted Form Solid / Stripe Range 22 .110 .148 .780 Red / .040-.080 .012 .016 754 B Brass 55319-1 55319-3 — Standard 3.76 19.81 Green 1.02-2.03 0.30 0.41 [0.38]

Series



35 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PIDG FASTON Terminals and Splices (Continued) Line Splice Connector for “250” Series Terminals

Wire Size Plating

Material

Related Product Data

Insulation -Vinyl, UL 94V-0 Color -Natural Splice Body -Brass per ASTM B-36 Plating -Tin per ASTM B-545 except where noted.

Insulation Color Code -pg. 4 Performance Specifications pgs. 4 & 5

Dimensions L E

W

.391 Unplated 9.93 .391 Tin 9.93 .409 22-10 Unplated 10.39 .409 Tin 10.39 .409 Unplated 10.39

PIDG FASTON Terminals and Splices

Packaging Quantities -pg. 4

Max. 2.093 53.16 2.093 53.16 2.625 66.68 2.625 66.68 2.451 62.26

Min. .860 21.84 .860 21.84 1.151 29.24 1.151 29.24 .9702 24.64

Part Numbers Loose Piece 321235* 321688 1-321235-0 1-321235-1 1-321235-31

*Available in small packaging quantities. 1

Oval expansion at end opposite “w”. (.380 x .320 inside diameter.) E min. on expansion end only.

2

Line Splice Connector for “187” Series Terminals

Housing Type Color Single Natural Dual Natural Dual Black

Material

Related Product Data

Housing -Nylon, UL 94V-2 Splice Body -Brass per ASTM B-36

Insulation Color Code -pg. 4

Dimensions W .345 8.76 .650 16.51 .650 16.51

L 1.750 44.45 1.750 44.45 1.750 44.45

Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5

Temperature Rating

Part Numbers Loose Piece

—

360035-1†

105°C

360025-1†

150°C

360025-2†

†

UL File E66717 600 V Max

Receptacle (Low Insertion Force)



Series

Wire Size

Circular Mils [mm2]

Dimensions W L Nom.

Terminal



Max.

Wire

Insulation Insulation Recept. Stock Color

Diameter

Matl.

22-18 .250 Low .300 .900 .145 509-1,900 Red Brass Insertion 7.62 22.86 3.68 [0.26-0.96] 16-14 .250 Low .300 .900 .173 2,050-5,180 Blue Brass Insertion 7.62 22.86 4.39 [1.04-2.62] .187 Low Insertion .187 Low Insertion

22-18 509-1,900 [0.26-0.96] 16-14 2,050-5,180 [1.04-2.62]

Thk.

Max.

Fits Part Numbers Tab Loose Tape Strip Thk. Piece Mounted Form

.016 .406

.032 .813

184262-1 184262-2 184261-1

.016 .406

.032 .813

184265-1 184265-2 184264-1

.230 5.84

.800 .145 Red Brass 22.86 3.68

.016 .406

.032 .813

184268-1 184268-2 184267-1

.300 7.62

.900 .173 Blue Brass 22.86 4.39

.016 .406

.032 .813

184235-1 184235-2 184234-1

36 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PLASTI-GRIP Terminals and Splices Product Facts

Basic Terminal Material. The basic terminal is constructed of fine grade high conductivity copper per ASTM B-152 and tin-plated per ASTM B-545. Basic material for Spring Spade Tongue Terminals is phosphor bronze per ASTM B-139 or brass per ASTM B-36 and tinplated per ASTM B-545. Tyco Electronics' special plating process creates durable corrosion resistance to salt spray and most chemical fumes.

Pre-insulated PLASTIGRIP solderless terminals and splices



Designed specifically to answer the need for inexpensive, insulated electrical terminations



Color Coding. Terminal insulation is color-coded by wire size range to eliminate errors during installation.

Can be used in almost every type of commercial application



Accommodate wire sizes from 22 AWG through 2/0 AWG



The Crimp Carefully engineered application tooling has been developed to ensure uniformly high quality terminations



Tool and terminal have been designed as a team to promote ease and speed of application and at the same time to provide precise crimping pressure for every wire size



The wire and the terminal barrel form a homogeneous mass of metal, providing a connection of maximum conductivity, tensile strength, and high resistance to corrosion

PLASTIC-GRIP Terminals and Splices

Insulation. Vinyl insulation sleeve provides good dielectric strength and supports the wire insulation so that no bare wire is exposed.

Serrations. Serrations inside barrel provide maximum contact and tensile strength after crimping. Dimples on 8 to 2/0 range.

Funnel Entry. Assures rapid wire insertion during high speed production. (Except 8 to 2/0 range.)



The quality performance, the facility of installation and the inherent simplicity make them wellsuited for many industrial applications



Temperature Rating: 90°C Max. AMP PLASTI-GRIP Terminals and Splices (Use PLASTI-GRIP or PIDG Tooling)

AMP Wire Listed Range

22-16 16-14 12-10

LR 7189 Certified

8 thru 4/0 600V

Except as noted with individual part number listing. Terminals, Butt & Parallel Splices 22-16 Solid or Stranded1 600 V Max. Terminals, Butt & Parallel Splices (1000 V Fixture 1 16-14 Solid or Stranded or Sign) 90°C Max. Terminals, Butt & Parallel Splices 12-10 Solid or Stranded1

Recognized under the component program of Underwriters Laboratories Incorporated File No. E13288

Note: 22-16 terminals and splices are stamped 22-18 in accordance with MIL-T-7928. 1

Stranded wire only using TETRA-CRIMP tooling.

37 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PLASTI-GRIP Terminals and Splices (Continued) Ring Tongue Terminals

W

C

L E

Material

Related Product Data

Insulation -Vinyl, UL 94V-0 Terminal Body -Copper per ASTM B-152 Plating -Tin per ASTM B-545

Insulation Color Code -pg. 4 Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66

A

Tongue Dimensions Wire Size Terminal Material Stud Style Circular Mils Insulation W C E L Thickness Size 2 [mm ] Color Min. Max. Max. Max. 2 .218 .156 .572 .684 A Red M2 5.54 3.96 14.53 17.37 .218 .156 .572 .684 Red 5.54 3.96 14.53 17.37 .218 .156 .572 .684 4 A Red 5.54 3.96 14.53 17.37 .281 .250 .666 .809 Red 7.14 6.35 16.92 20.55 .218 .156 .572 .684 Red 5.54 3.96 14.53 17.37 .218 .156 .572 .684 Red 5.54 3.96 14.53 17.37 .281 .250 .666 .809 Red 7.14 6.35 16.92 20.55 .281 .250 .666 .809 Red 7.14 6.35 16.92 20.55 6 A M3.5 .281 .250 .666 .809 Black 7.14 6.35 16.92 20.55 .281 .250 .666 .809 Red 7.14 6.35 16.92 20.55 .312 .281 .697 .856 Red 7.92 7.14 17.70 21.74 .312 .281 .697 .856 Red 7.92 7.14 17.70 21.74 .281 .250 .666 .809 Red 7.14 6.35 16.92 20.55 22-16 .033 .281 .250 .666 .809 509-3,260 Red [0.26-1.65] 0.84 7.14 6.35 16.92 20.55 8 .312 .281 .697 .856 A Red M4 7.92 7.14 17.70 21.74

PLASTI-GRIP Terminals and Splices



Wire



Insulation

10 A 1/4 A M6

.312 7.92 .312 7.92 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .312 7.92 .312 7.92 .312 7.92 .469 11.91 .469 11.91 .469 11.91

.281 7.14 .281 7.14 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .281 7.14 .281 7.14 .281 7.14 .437 11.10 .437 11.10 .437 11.10

.697 17.70 .746 18.95 .666 16.92 .666 16.92 .666 16.92 .666 16.92 .697 17.70 .697 17.70 .746 18.95 .853 21.67 .853 21.67 .853 21.67

.856 Red 21.74 .905 Red 22.99 .809 Red 20.55 .809 Red 20.55 .809 Black 20.55 .809 Red 20.55 .856 Red 21.74 .856 Red 21.74 .905 Red 22.99 1.090 Red 27.69 1.090 Red 27.69 1.090 Black 27.69

Part Numbers

Diameter

Loose

Tape

Max. .140 3.56 .125 3.18 .140 3.56 .140 3.56 .125 3.18 .140 3.56 .125 3.18 .140 3.56 .140 3.56 .170 4.32 .125 3.18 .140 3.56 .125 3.18 .140 3.56 .125 3.18 .140 3.56 .200 5.08 .125 3.18 .140 3.56 .140 3.56 .170 4.32 .125 3.18 .140 3.56 .200 5.08 .125 3.18 .140 3.56 .140 3.56

Piece

Mounted

134140*

2-34140-1

132944*

2-32944-1

134141*

2-34141-1

34143

2-34143-1

132945*

2-32945-1

134142*

1-34142-1

132947*

2-32947-1

134144*

2-34144-1

326819

2-326819-1

—

2-35449-1

32950

2-32950-1

134147*

2-34147-1

132948*

2-32948-1

134145*

2-34145-1

132951*

2-32951-1

134148*

2-34148-1

—

2-34148-4

132949*

2-32949-1

134146*

2-34146-1

2-34146-4 2-34146-5 35451

2-35451-1

132952*

2-32952-1

134149*

2-34149-1

—

2-34149-3

132953*

2-32953-1

134150*

2-34150-1

—

2-34150-3

*Available in small packaging quantities.

38 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PLASTI-GRIP Terminals and Splices (Continued) Ring Tongue Terminals (Continued)

Wire Size

PLASTIC-GRIP Terminals and Splices

Tongue Wire Dimensions Part Numbers Terminal Insulation Material Stud Circular Mils Style Insulation Diameter W C E L Loose Tape Thickness Size [mm2] Color Min. Max. Max. Piece Mounted Max. Max. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. (Styles A & E). .469 .437 .853 1.090 .140 Red 1134151* 2-34151-1 11.91 11.10 21.67 27.69 3.56 5/16 A M8 .469 .437 .853 1.090 .140 22-16 Black — 2-34151-3 11.91 11.10 21.67 27.69 3.56 .033 509-3,260 0.84 [0.26-1.65] .531 .546 .962 1.230 .140 Red 1134152* 2-34152-2 13.49 13.87 24.43 31.24 3.56 3/8 A .531 .546 .962 1.230 .140 Black — 2-34152-4 13.49 13.87 24.43 31.24 3.56 .250 .171 .587 .715 .170 4 A Blue 1134157* 2-34157-1 6.35 4.34 14.91 18.16 4.32 .250 .171 .587 .715 .145 Blue 1132957* 2-32957-1 6.35 4.34 14.91 18.16 3.68 .250 .171 .587 .715 .170 Blue 1134158* 2-34158-1 6.35 4.34 14.91 18.16 4.32 6 A M3.5 .343 .281 .697 .871 .145 Blue 1132958* 2-32958-1 8.71 7.14 17.70 22.12 3.68 .343 .281 .697 .871 .170 Blue 1134159* 2-34159-1 8.71 7.14 17.70 22.12 4.32 .312 .250 .666 .825 .170 Blue 1328527* 2-328527-1 7.92 6.35 16.92 20.96 4.32 .343 .281 .697 .871 .145 Blue 1132959* 2-32959-1 8.71 7.14 17.70 22.12 3.68 8 A M4 .343 .281 .697 .871 .170 Blue 1134160* 2-34160-1 8.71 7.14 17.70 22.12 4.32 .343 .281 .746 .920 .250 Blue 2-34160-2 2-34160-3 8.71 7.14 18.95 23.37 6.35 .343 .281 .697 .871 .145 Blue 1132960* 2-32960-1 16-14 8.71 7.14 17.70 22.12 3.68 .033 2,050-5,180 [1.04-2.62] 0.84 .343 .281 .697 .871 .170 Blue 1134161* 2-34161-1 8.71 7.14 17.70 22.12 4.32 .343 .281 .746 .920 .250 10 A Blue 2-34161-2 2-34161-3 8.71 7.14 18.95 23.37 6.35 .343 .281 .746 .920 .250 Black — 2-34959-1 8.71 7.14 18.95 23.37 6.35 .468 .312 .728 .965 .170 Blue — 2-34954-1 11.89 7.92 18.49 24.51 4.32 .469 .437 .853 1.090 .145 Blue 1132961* 2-32961-1 11.91 11.10 21.67 27.69 3.68 1/4 .469 .437 .853 1.090 .170 A Blue 1134162* 2-34162-1 M6 11.91 11.10 21.67 27.69 4.32 .469 .437 .853 1.090 .170 Black 2-34162-2 2-34162-3 11.91 11.10 21.67 27.69 4.32 5/16 .469 .437 .853 1.090 .170 Blue 1134163* 2-34163-1 A M8 11.91 11.10 21.67 27.69 4.32 .531 .546 .962 1.248 .170 1 Blue 134164* 2-34164-2 13.49 13.87 24.43 31.70 4.32 3/8 A .531 .546 .962 1.248 .170 Black — 2-34164-4 13.49 13.87 24.43 31.70 4.32 6 .281 .219 .810 .953 .200 1 A Yellow/Blk. 34821 2-34821-1 M3.5 7.14 5.56 20.57 24.21 5.08 8 .343 .281 .872 1.046 Yellow/Blk. .200 1134822† 16-14HD1 A — M4 8.71 7.14 22.15 26.57 5.08 2,050-5,180 .050 1.27 [1.04-2.62] .343 .281 .872 1.046 Yellow/Blk. .200 11134823*† 2-34823-1† 8.71 7.14 22.15 26.57 5.08 10 A .343 .281 .872 1.046 Yellow/Blk. .250 321518 2-321518-1 8.71 7.14 22.15 26.57 6.35

† Not UL or CSA Approved or Listed. *Available in small packaging quantities. 1

Heavy Duty for extra mechanical strength.

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. (Styles A & E).

39 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PLASTI-GRIP Terminals and Splices (Continued) Ring Tongue Terminals (Continued) W

Material

Related Product Data

Insulation -Vinyl, UL 94V-0 Terminal Body -Copper per ASTM B-152 Plating -Tin per ASTM B-545

Insulation Color Code -pg. 4

C

L

A



Wire Size

Circular Mils [mm2]

E

Tongue Material

Dimensions Stud

Style W C E L Thickness Size Min. Max. Max. Max. .500 12.70 .531 13.49 .531 13.49 .750 19.05 .750 19.05 .281 7.14 .281 7.14 .281 7.14 .375 9.53 .312 7.92 .312 7.92 .375 9.53 .375 9.53 .312 7.92 .312 7.92 .375 9.53 .375 9.53 .375 9.53 .400 10.16 .500 12.70 .531 13.49 .531 13.49 .531 13.49 .531 13.49 .531 13.49 .593 15.06 .750 19.05

PLASTI-GRIP Terminals and Splices

1/4 A M6 16-14HD1 .050 5/16 2,050-5,180 A [1.04-2.62] 1.27 M8 3/8 A 1/2 A M12 0 A 4 A 6 A M3.5 8 A M4 12-10 10 A .042 5,180-13,100 1.07 [2.62-6.64] E 1/4 M6 A 5/16 A M8 3/8 A 1/2 A M12 *Available in small packaging quantities.

Performance Specifications pgs. 4 & 5 Application Tooling pgs. 66 & 67

E



Packaging Quantities -pg. 4

.344 8.74 .437 11.10 .437 11.10 .625 15.88 .625 15.88 .219 5.56 .219 5.56 .219 5.56 .302 7.67 .302 7.67 .302 7.67 .302 7.67 .302 7.67 .302 7.67 .302 7.67 .302 7.67 .302 7.67 .302 7.67 .468 11.89 .344 8.74 .468 11.89 .468 11.89 .468 11.89 .468 11.89 .468 11.89 .531 13.49 .625 15.88

.935 23.75 1.028 26.11 1.028 26.11 1.216 30.89 1.216 30.89 .810 20.57 .810 20.57 .810 20.57 .893 22.68 .893 22.68 .893 22.68 .893 22.68 .893 22.68 .893 22.68 .953 24.21 .893 22.68 .893 22.68 .893 22.68 1.118 28.40 .994 25.25 1.059 26.90 1.059 26.90 1.059 26.90 1.059 26.90 1.059 26.90 1.122 28.50 1.216 30.89

Terminal

Insulation Color

1.188 Yellow/Blk. 30.18 1.296 Yellow/Blk. 32.92 1.296 Yellow/Blk. 32.92 1.594 Yellow/Blk. 40.49 1.594 Yellow/Blk. 40.49 .953 Yellow 24.21 .953 Yellow 24.21 .953 Yellow 24.21 1.098 Yellow 27.89 1.062 Yellow 26.97 1.062 Yellow 26.97 1.098 Yellow 27.89 1.098 Yellow 27.89 1.052 Yellow 26.72 1.111 Yellow 28.22 1.083 Black 27.51 1.098 Yellow 27.89 1.098 Yellow 27.89 1.373 Yellow 34.87 1.247 Black 31.67 1.327 Yellow 33.71 1.327 Yellow 33.71 1.327 Yellow 33.71 1.327 Black 33.71 1.327 Yellow 33.71 1.421 Yellow 36.09 1.594 Yellow 40.49

Wire

Part Numbers

Insulation Diameter

Loose

Tape

Max.

Piece

Mounted

35349

2-35349-1

34824

2-34824-3

34825

—

34826

—

34827

—

2-34835-4

—

34835

2-34835-1

134852*

2-34852-1

134168*

2-34168-1

1—

696047-1

1—

696048-1

134169*

2-34169-1

134853*

2-34853-1

330518

—

—

1-330518-2

—

2-328261-1

134170*

2-34170-1

134854*

2-34854-1

.230 5.84 .200 5.08 .200 5.08 .200 5.08 .200 5.08 .250 6.35 .250 6.35 .250 6.35 .230 5.84 .250 6.35 .250 6.35 .230 5.84 .250 6.35 .230 5.84 .300 7.6212-10 .250 6.35 .230 5.84 .250 6.35 .300 7.62 .300 7.62 .230 5.84 .250 6.35 .230 5.84 .230 5.84 .250 6.35 .230 5.84 .250 6.35

1-55678-1 1-55678-2 35492

—

134171*

2-34171-1

134855*

2-34855-1

134172*

2-34172-1

—

2-34172-3

134856*

2-34856-1

134173*

2-34173-1

134837*

2-34837-4

1

Heavy Duty for extra mechanical strength.

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. (Styles A & E).

40 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PLASTI-GRIP Terminals and Splices (Continued) Ring Tongue Terminals (Continued)



Wire Size

Circular Mils [mm2]

Tongue Material Thickness

B

C

D

Dimensions Style W C E L Size

Stud

Max. .478 12.14 .430 10.92 .431 10.95 .431 10.95 .431 10.95 .431 10.95 .478 12.14 .478 12.14 .587 14.91 .587 14.91 .875 22.23 .500 12.70 .500 12.70 .468 11.89 .468 11.89 .500 12.70 .500 12.70 .398 10.11 .500 12.70 .500 12.70 .625 15.88 .625 15.88 .815 20.70

.437 11.10 .437 11.10 .437 11.10 .437 11.10 .437 11.10 .437 11.10 .437 11.10 .437 11.10 .500 12.70 .500 12.70 .625 15.88 .515 13.08 .515 13.08 .421 10.69 .421 10.69 .515 13.08 .515 13.08 .515 13.08 .515 13.08 .515 13.08 .515 13.08 .515 13.08 .515 13.08

Insulation Color

Max.

Max.

1.344 34.14 1.363 34.62 1.338 33.99 1.338 33.99 1.358 34.49 1.303 33.10 1.344 34.14 1.358 34.49 1.400 35.56 1.400 35.56 1.420 36.07 1.591 40.41 1.591 40.41 1.482 37.64 1.482 37.64 1.591 40.41 1.591 40.41 1.591 40.41 1.591 40.41 1.591 40.41 1.591 40.41 1.591 40.41 1.441 36.60

1.586 Red 40.28 1.605 Red 40.77 1.556 Red 39.52 1.556 Red 39.52 1.576 Red 40.03 1.561 Red 39.65 1.586 Red 40.28 1.600 Red 40.64 1.696 Red 43.08 1.696 Red 43.08 1.860 Red 47.24 1.844 Blue 46.84 1.869 Blue 47.47 1.719 Blue 43.66 1.719 Blue 43.66 1.844 Blue 46.84 1.869 Blue 47.47 1.846 Blue 46.89 1.844 Blue 46.84 1.869 Blue 47.47 1.906 Blue 48.41 1.906 Blue 48.41 1.851 Blue 47.02

Wire

Part Numbers

Insulation Diameter

Loose

Tape

Max.

Piece

Mounted

52041

1-52041-6

—

1-54351-2

52263

1-52263-2

.360 9.14 .360 9.14 .360 9.14 .390 9.91 .330 8.38 .360 9.14 .360 9.14 .330 8.38 .360 9.14 .360 9.14 .330 8.38 .436 11.07 .360 9.14 .360 9.14 .436 11.07 .436 11.07 .360 9.14 .450 11.43 .436 11.07 .360 9.14 .450 11.43 .450 11.43 .436 11.07

PLASTIC-GRIP Terminals and Splices

8 C M4 D 10 B 8 13,100-20,800 .043 [6.64-10.5] 1.09 1/4 C M6 5/16 C M8 3/8 C 1/2 A M12 8 C M4 B 10 C 6 .048 20,800-33,100 1.22 [10.5-16.8] F 1/4 M6 C 5/16 B M8 3/8 B 1/2 C M12

Terminal

F

1-52263-5 1-52263-4 1-52263-1 1-52263-3 1-55621-1

1-55621-2

52041-1

52041-7

52041-3*

52041-9

52291*1

52291-4

52291-1*

52291-5

52262-1

—

520421*

—

52042-2

—

—

52265-4

52265*1

52265-3

52042-4

—

52042-5*

—

55679-1

55679-2

52042-1

52042-7

52042-3*

52042-9

52264*1

52264-4

52264-1*

52264-5

52350*1

—

*Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. (Styles A & E).

41 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PLASTI-GRIP Terminals and Splices (Continued) Ring Tongue Terminals (Continued)

Material

Related Product Data

Insulation -Vinyl, UL 94V-0 Terminal Body -Copper per ASTM B-152 Plating -Tin per ASTM B-545

Insulation Color Code -pg. 4 Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling -pg. 67

B

Wire Size

Circular Mils [mm2]

Tongue Material Thickness

Dimensions Style W C E L Size

Stud

Max.

Max.

Max.

Terminal

Insulation Color

Wire Diameter

Loose

Tape

Max.

Piece

Mounted

52043-2

—

520431*

52043-4

—

55680-2

52043-3*

52043-7

52043-1

52043-5

52266-3

52266-9

522661*

—

.546 .531 1.672 1.948 .450 Yellow 13.87 13.49 42.47 49.48 11.43 10 B .546 .531 1.672 1.948 .515 Yellow 13.87 13.49 42.47 49.48 13.08 .391 .531 1.672 1.927 .450 Yellow 9.93 13.49 42.47 48.95 11.43 1/4 .546 .531 1.672 1.948 .450 B Yellow M6 13.87 13.49 42.47 49.48 11.43 4 .051 .546 .531 1.672 1.948 .515 Yellow 33,100-52,600 1.30 13.87 13.49 42.47 49.48 13.08 [16.8-26.7] .679 .531 1.672 2.014 .450 Yellow 17.25 13.49 42.47 51.16 11.43 5/16 B M8 .679 .531 1.672 2.014 .515 Yellow 17.25 13.49 42.47 51.16 13.08 .679 .531 1.672 2.014 .450 Yellow 17.25 13.49 42.47 51.16 11.43 3/8 B .679 .531 1.672 2.014 .515 Yellow 17.25 13.49 42.47 51.16 13.08 .675 .578 1.731 2.071 .560 Red 17.15 14.68 43.97 52.60 14.22 1/4 B M6 .675 .578 1.731 2.071 .632 Red 17.15 14.68 43.97 52.60 16.05 .711 .578 1.731 2.089 .560 Red 2 18.06 14.68 43.97 53.06 14.22 .060 5/16 52,600-83,700 B 1.52 M8 [26.7-42.4] .711 .578 1.731 2.089 .632 Red 18.06 14.68 43.97 53.06 16.05 .711 .578 1.731 2.089 .560 Red 18.06 14.68 43.97 53.06 14.22 3/8 B .711 .578 1.731 2.089 .632 Red 18.06 14.68 43.97 53.06 16.05 5/16 .807 .625 2.041 2.447 .684 B 20.50 Blue M8 15.88 51.84 62.15 17.37 .807 .625 2.041 2.447 .665 Blue 1/0 20.50 15.88 51.84 62.15 16.89 .073 83,700-119,500 3/8 B 1.85 [42.4-60.6] .807 .625 2.041 2.447 .684 Blue 20.50 15.88 51.84 62.15 17.37 1/2 .875 .625 2.041 2.478 .684 B 22.23 Blue M12 15.88 51.84 62.94 17.37 2/0 .083 5/16 .926 .625 2.082 2.477 .775 119,500-150,500 B Yellow 2.11 M8 23.52 15.88 52.88 62.92 19.69 [60.6-76.3]

PLASTI-GRIP Terminals and Splices

Part Numbers

Insulation

52266-4* 1-52266-0 52266-1

—

52267-1

—

522671*

—

52044-4

—

52044-1

—

52044-5

—

52044-2

—

52045-1

—

52045-5

—

52045-2

—

52289-1

—

52046-1

—

*Available in small packaging quantities.

42 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PLASTI-GRIP Terminals and Splices (Continued) Ring Tongue 90° Bend Terminals

Material

Related Product Data

Insulation -Vinyl, UL 94V-0 Terminal Body -Copper per ASTM B-152 Plating -Tin per ASTM B-545

Insulation Color Code -pg. 4 Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling -pg. 67

Rectangular Tongue Terminals

Wire Insulation Diameter Max.

Part Numbers Loose Piece

.360 9.14 .360 9.14 .436 11.07 .436 11.07

55654-1 54725-1 54753-1 54754-1

Material

Related Product Data

Insulation -Vinyl, UL 94V-0 Terminal Body -Copper per ASTM B-152 Plating -Tin per ASTM B-545

Insulation Color Code -pg. 4

PLASTIC-GRIP Terminals and Splices

Tongue Dimensions Wire Size Terminal Material Stud Circular Mils Insulation W D Thickness Size Color [mm2] Min. Max. .431 .311 10 Red 8 10.95 7.90 .043 13,100-20,800 1.09 1/4 .478 .435 [6.64-10.5] Red M6 12.14 11.05 .500 .310 10 Blue 6 12.70 7.87 .048 20,800-33,100 1.22 1/4 .500 .379 [10.5-16.8] Blue M6 12.70 9.63

Packaging Quantities -pg. 4 Performance Specifications -pgs. 4 & 5 Application Tooling-pg. 66



Tongue Wire Dimensions Wire Size Terminal Insulation Material Stud Insulation Diameter W C E L X Circular Mils Thickness Size 2 [mm ] Color Min. Max. Max. Max. Max. 16-14 .033 6 .249 .312 .728 .868 .125 .145 2,050-5,180 Blue 0.84 M3.5 6.32 7.92 18.49 22.05 3.18 3.68 [1.04-2.62]

Part Numbers Loose

Tape

Piece

Mounted

34898

—

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

43 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PLASTI-GRIP Terminals and Splices (Continued) Spade Tongue Terminals

Material

Related Product Data

Insulation -Vinyl, UL 94V-0 Terminal Body -Copper per ASTM B-152 Plating -Tin per ASTM B-545

Insulation Color Code -pg. 4 Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66

Wire Size

Tongue

Circular Mils

Material

[mm2]



Thickness

Dimensions Stud W C E L X Size

PLASTI-GRIP Terminals and Splices

Max. .250 6.35 6 .297 M3.5 7.54 .297 7.54 22-16 .033 .307 509-3,260 0.84 7.80 [0.26-1.65] 8 .375 M4 9.53 .375 9.53 .375 10 9.53 .237 5 6.02 .297 7.54 6 .297 M3.5 7.54 .385 16-14 9.78 .033 2,050-5,180 0.84 .297 [1.04-2.62] 7.54 8 .307 M4 7.80 .385 9.78 .385 10 9.78 .237 5 12-10 6.02 .042 5,180-13,100 1.07 .406 [2.62-6.64] 10 10.31

Min. .312 7.92 .203 5.16 .203 5.16 .245 6.22 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .203 5.16 .203 5.16 .312 7.92 .203 5.16 .245 6.22 .312 7.92 .312 7.92 .296 7.52 .296 7.52

Max. .728 18.49 .619 15.72 .619 15.72 .661 16.79 .728 18.49 .728 18.49 .728 18.49 .728 18.49 .619 15.72 .619 15.72 .728 18.49 .619 15.72 .661 16.79 .728 18.49 .728 18.49 .887 22.53 .887 22.53

Max. .858 21.79 .765 19.43 .765 19.43 .836 21.23 .920 23.37 .920 23.37 .920 23.37 .865 21.97 .765 19.43 .765 19.43 .920 23.37 .765 19.43 .836 21.23 .920 23.37 .920 23.37 1.095 27.81 1.095 27.81

Terminal

Insulation

Color .125 Red 3.18 .141 Red 3.58 .141 Red 3.58 .175 Red 4.45 .187 Red 4.75 .187 Red 4.75 .187 Red 4.75 .125 Blue 3.18 .141 Blue 3.58 .141 Blue 3.58 .187 Blue 4.75 .141 Blue 3.58 .175 Blue 4.45 .187 Blue 4.75 .187 Blue 4.75 .203 Yellow 5.16 .203 Yellow 5.16

Wire

Part Numbers

Insulation Diameter

Loose

Tape

Piece

Mounted

Max. .140 327043* 2-327043-1 3.56 .125 327735* 2-327735-1 3.18 .140 320665* 2-320665-1 3.56 .140 696003-1 696003-2 3.56 .120 * 2-32981-1 3.18 .140 34155* 2-34155-1 3.56 .140 34156* 2-34156-1 3.56 .145 696006-1† — 3.68 .145 322994* 2-322994-1 3.68 .170 54367-1 2-54367-2 4.32 .170 34165* — 4.32 .170 326741 2-326741-1 4.32 .170 696024-1 696024-2 4.32 .170 34166* 2-34166-1 4.32 .170 34167* 2-34167-1 4.32 .230 696007-1† — 5.84 .230 34176* 2-34176-1 5.84

*Available in small packaging quantities. † Gold Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

44 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PLASTI-GRIP Terminals and Splices (Continued) Flanged Spade Tongue Terminals

Material

Related Product Data

Insulation -Vinyl, UL 94V-0 Terminal Body -Copper per ASTM B-152 Plating -Tin per ASTM B-545

Insulation Color Code -pg. 4 Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66

Wire Size

Tongue

Wire Dimensions Part Numbers Terminal Insulation Stud Circular Mils Insulation Diameter W C E L X H Loose Tape Thickness Size 2 [mm ] Color Min. Max. Max. Min. Piece Mounted Max. Max. .296 .203 .619 .749 .125 .045 .140 Red 322249* 1-322249-1 7.52 5.16 15.72 19.02 3.18 1.14 3.56 6 M3.5 .328 .203 .619 .749 .125 .045 .140 Red 324560 2-324560-1 8.33 5.16 15.72 19.02 3.18 1.14 3.56 22-16 .033 .296 .203 .619 .749 .125 .045 .140 Red 1-322249-0 1-322249-9 509-3,260 0.84 7.52 5.16 15.72 19.02 3.18 1.14 3.56 8 [0.26-1.65] M4 .416 .250 .666 .842 .171 .062 .140 Red 324169* 2-324169-1 10.57 6.35 16.92 21.39 4.34 1.57 3.56 .296 .203 .619 .749 .125 .045 .140 10 Red 328516* 2-328516-1 7.52 5.16 15.72 19.02 3.18 1.14 3.56 .294 .203 .619 .749 .125 .047 .170 Blue 324165* 2-324165-1 7.47 5.16 15.72 19.02 3.18 1.19 4.32 6 M3.5 .294 .203 .668 .798 .125 .047 .250 Blue — 2-324165-4 16-14 7.47 5.16 16.97 20.27 3.18 1.19 6.35 .033 2,050-5,180 0.84 .294 .203 .619 .749 .125 .047 .170 [1.04-2.62] Blue 53874-1 53874-2 7.47 5.16 15.72 19.02 3.18 1.19 4.32 8 M4 .416 .250 .666 .842 .171 .062 .170 Blue 324170 2-324170-1 10.57 6.35 16.92 21.39 4.34 1.57 4.32 6 .296 .250 .841 1.017 .171 .052 .230 Yellow 324581* 1-324581-1 M3.5 7.52 6.35 21.36 25.83 4.34 1.32 5.84 12-10 .042 8 .416 .250 .841 1.017 .171 .052 .230 Yellow 324172* 1-324172-0 5,180-13,100 1.07 M4 10.57 6.35 21.36 25.83 4.34 1.32 5.84 [2.62-6.64] .416 .250 .841 1.017 .171 .052 .250 10 Yellow 52856 52856-1 10.57 6.35 21.36 25.83 4.34 1.32 6.35 Material

PLASTIC-GRIP Terminals and Splices

*Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

45 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PLASTI-GRIP Terminals and Splices (Continued) Short Spring Spade Tongue Terminals

Wire Size



Circular Mils 2

Material

Related Product Data

Insulation -Vinyl, UL 94V-0 Terminal Body -Phosphor Bronze per ASTM B-139 for wire sizes 24 to 14 Brass per ASTM B-36 for wire sizes 12 to 10 Plating -Tin per ASTM B-545 except where noted

Insulation Color Code -pg. 4 Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66

Tongue

Wire Dimensions Terminal Insulation Stud Insulation Diameter W C E L X Thickness Size Color Min. Max. Max. Max. Max.

[mm ] 24-20 .025 .203 .219 .624 .744 .115 .125 320-1,290 4 White 0.64 5.16 5.56 15.85 18.90 2.92 3.18 [0.16-0.65] .203 .250 .666 .811 .140 .140 4 Red 5.16 6.35 16.92 20.60 3.56 3.56 5 .250 .250 .666 .811 .140 .140 Red M3 6.35 6.35 16.92 20.60 3.56 3.56 .234 .250 .666 .811 .140 .140 Red 5.94 6.35 16.92 20.60 3.56 3.56 6 .250 .250 .666 .811 .140 .140 Red M3.5 6.35 6.35 16.92 20.60 3.56 3.56 .250 .250 .715 .860 .140 .200 Red 6.35 6.35 18.16 21.84 3.56 5.08 .244 .281 .697 .872 .170 .140 Red 22-16 6.20 7.14 17.70 22.15 4.32 3.56 .033 509-3,260 0.84 8 .375 .281 .697 .872 .170 .140 [0.26-1.65] Red M4 9.53 7.14 17.70 22.15 4.32 3.56 .375 .281 .746 .921 .170 .200 Red 9.53 7.14 18.95 23.39 4.32 5.08 .294 .281 .697 .920 .218 .140 Red 7.47 7.14 17.70 23.37 5.54 3.56 .294 .281 .746 .969 .218 .200 Red 7.47 7.14 18.95 24.61 5.54 5.08 10 .406 .281 .697 .920 .218 .140 Red 10.31 7.14 17.70 23.37 5.54 3.56 .406 .281 .746 .969 .218 .200 Red 10.31 7.14 18.95 24.61 5.54 5.08 .250 .250 .666 .811 .140 .170 Blue 6.35 6.35 16.92 20.60 3.56 4.32 6 .250 .250 .715 .860 .140 .250 Blue M3.5 6.35 6.35 18.16 21.84 3.56 6.35 .250 .250 .715 .860 .140 .250 Blue 6.35 6.35 18.16 21.84 3.56 6.35 .244 .281 .697 .872 .170 .170 Blue 6.20 7.14 17.70 22.15 4.32 4.32 .244 .281 .746 .921 .170 .250 Blue 6.20 7.14 18.95 23.39 4.32 6.35 8 16-14 M4 .033 .375 .281 .697 .872 .170 .170 Blue 2,050-5,180 9.53 7.14 17.70 22.15 4.32 4.32 0.84 [1.04-2.62] .375 .281 .746 .921 .170 .250 Blue 9.53 7.14 18.95 23.39 4.32 6.35 .294 .281 .697 .920 .218 .170 Blue 7.47 7.14 17.70 23.37 5.54 4.32 .294 .281 .746 .969 .218 .250 Blue 7.47 7.14 18.95 24.61 5.54 6.35 10 .406 .281 .697 .920 .218 .170 Blue 10.31 7.14 17.70 23.37 5.54 4.32 .406 .281 .746 .969 .218 .250 Blue 10.31 7.14 18.95 24.61 5.54 6.35

PLASTI-GRIP Terminals and Splices

Part Numbers

Material

Loose

Tape

Piece

Mounted

—

53829-2

52947*-1

52947-1

52948*-1

52948-1

53240-1*

53240-2

52949*-1

52949-1

52949-2*

52949-3

53241-1*

53241-2

52950*-1

52950-1

52950-2*

52950-3

53242-1*

53242-2

53242-5*

53242-6

52951*-1

52951-1

—

52951-3

52955*-1

52955-1

52955-2*

52955-3

52955-41

—

53244-1*

53244-2

—

53244-4

52956*-1

52956-1

52956-2*

52956-3

53245-1*

53245-2

—

53245-6

52957*-1

52957-1

52957-2*

52957-3

*Available in small packaging quantities. 1

Terminal body plating — Gold per MIL-G-45204 over Nickel per QQ-N-290.

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

46 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PLASTI-GRIP Terminals and Splices (Continued) Short Spring Spade Tongue Terminals (Continued) Wire Size

Wire Dimensions Terminal Insulation Stud Circular Mils Insulation Diameter W C E L X Thickness Size 2 [mm ] Color Min. Max. Max. Max. Max. .250 .174 .775 .959 .179 .200 Yellow 6.35 4.42 19.69 24.36 4.55 5.08 6 .250 .174 .775 .959 .179 .250 Yellow M3.5 6.35 4.42 19.69 24.36 4.55 6.35 .250 .174 .775 .959 .179 .250 Yellow 6.35 4.42 19.69 24.36 4.55 6.35 .312 .276 .877 1.052 .170 .250 Yellow 7.92 7.01 22.28 26.72 4.32 6.35 8 .375 .276 .877 1.052 .170 .200 Yellow 12-10 M4 9.53 7.01 22.28 26.72 4.32 5.08 .042 5,180-13,100 1.07 .375 .276 .936 1.111 .170 .300 [2.62-6.64] Yellow 9.53 7.01 23.77 28.22 4.32 7.62 .312 .276 .877 1.100 .218 .250 Yellow 7.92 7.01 22.28 27.94 5.54 6.35 .406 .276 .877 1.100 .218 .200 Yellow 10.31 7.01 22.28 27.94 5.54 5.08 10 .406 .276 .877 1.100 .218 .250 Yellow 10.31 7.01 22.28 27.94 5.54 6.35 .406 .276 .936 1.159 .218 .300 Yellow 10.31 7.01 23.77 29.44 5.54 7.62

Tongue

Part Numbers

Material

Tape

Piece

Mounted

52961*-1

52961-1

53246-1*

53246-2

53246-31

—

53247-1*

53247-2

52962*-1

52962-1

52962-2*

52962-3

53248-1*

53248-2

52963*-1

52963-1

52963-2*

52963-3

52963-4*

52963-5

PLASTIC-GRIP Terminals and Splices

Loose

*Available in small packaging quantities. 1

Terminal body plating — Gold per MIL-G-45204 over Nickel per QQ-N-290.

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

Long Spring Spade Tongue Terminals

Wire Size

Material

Related Product Data

Insulation -Vinyl, UL 94V-0 Terminal Body -Phosphor Bronze per ASTM B-139 for wire sizes 22 to 14 Brass per ASTM B-36 for wire sizes 12 to 10 Plating -Tin per ASTM B-545

Insulation Color Code -pg. 4 Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66

Wire Dimensions Terminal Insulation Stud Circular Mils Insulation Diameter W C E L X Thickness Size 2 [mm ] Color Min. Max. Max. Max. Max. 6 .250 .238 .664 .945 .276 .140 Red M3.5 6.35 6.05 16.87 24.00 7.01 3.56 22-16 .033 8 .281 .270 .696 .991 .290 .140 Red 509-3,260 0.84 M4 7.14 6.86 17.68 25.17 7.37 3.56 [0.26-1.65] .343 .283 .709 1.017 .303 .140 10 Red 8.71 7.19 18.01 25.83 7.70 3.56 6 .250 .238 .664 .945 .276 .170 Blue M3.5 6.35 6.05 16.87 24.00 7.01 4.32 16-14 .033 8 .281 .270 .696 .991 .290 .170 Blue 2,050-5,180 0.84 M4 7.14 6.86 17.68 25.17 7.37 4.32 [1.04-2.62] .343 .283 .709 1.017 .303 .170 10 Blue 8.71 7.19 18.01 25.83 7.70 4.32 8 .375 .273 .874 1.174 .295 .200 Yellow M4 9.53 6.93 22.20 29.82 7.49 5.08 12-10 .042 .375 .305 .906 1.219 .308 .200 Yellow 5,180-13,100 1.07 9.53 7.75 23.01 30.96 7.82 5.08 [2.62-6.64] 10 .375 .305 .965 1.278 .308 .300 Yellow 9.53 7.75 24.51 32.46 7.82 7.62

Tongue

Part Numbers

Material

Loose

Tape

Piece

Mounted

52453*

52453-1

52454*

52454-1

52455*

52455-1

52463*

52463-1

52464*

52464-1

52465*

52465-1

52474*

52474-1

52475*

52475-1

—

52475-3

*Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

47 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PLASTI-GRIP Terminals and Splices (Continued) Slotted Ring Tongue Terminals

Material

Related Product Data

Insulation -Vinyl, UL 94V-0 Terminal Body -Copper per ASTM B-152 Plating -Tin per ASTM B-545

Insulation Color Code -pg. 4 Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66

Wire Size Tongue Dimensions Terminal Circular Mils Material Stud Insulation W C E L Thickness Size Color [mm2] Min. Max. Max. Max. 6 .218 .156 .572 .658 Red 22-16 M3.5 5.54 3.96 14.53 16.71 .033 509-3,260 0.84 8 .281 .250 .666 .782 [0.26-1.65] Red M4 7.14 6.35 16.92 19.86

Wire

Part Numbers

Insulation Diameter Max. .125 3.18 .140 3.56

Loose Piece

Tape Mounted

340901

—

324184

2-324184-1

PLASTI-GRIP Terminals and Splices

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

Hook Tongue Terminals

Material

Related Product Data

Insulation -Vinyl, UL 94V-0

Insulation Color Code -pg. 4

Terminal Body -Copper per ASTM B-152

Packaging Quantities -pg. 4

Plating -Tin per ASTM B-545

Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66

Wire Size Tongue Wire Dimensions Terminal Circular Mils Material Stud Insulation Insulation W C E L Thickness Size Diameter Color [mm2] Min. Max. Max. Max. Max. 16-14 .033 8 .343 .281 .697 .871 .170 2,050-5,180 Blue 0.84 M4 8.71 7.14 17.70 22.12 4.32 [1.04-2.62]

Part Numbers Loose Piece

Tape Mounted

320263

2-320263-1

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

48 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PLASTI-GRIP Terminals and Splices (Continued) Flag Tongue Terminals

A

Material

Related Product Data

Insulation -Vinyl, UL 94V-0 Color -Natural Terminal Body -Copper per ASTM B-152 Plating -Tin per ASTM B-545

Insulation Color Code -pg. 4 Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66

B



Tongue Terminal Wire Dimensions Wire Size Material Stud Insulation Insulation Circular Mils Style W C L D Thickness Size Stripe Diameter [mm2] Min. Max. Max. Max. Color Max. 20-16HD1 .042 .500 .266 .749 .695 .170 810-3,260 A 14 Green 1.07 12.70 6.76 19.02 17.65 4.32 [0.41-1.65]



.385 9.78 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70

.272 6.91 .266 6.76 .266 6.76 .266 6.76 .266 6.76 .266 6.76 .266 6.76

.741 18.82 .749 19.02 .810 20.57 .810 20.57 .812 20.62 .812 20.62 .812 20.62

.695 Blue 17.65 .695 Blue 17.65 .775 Black 19.69 .775 Black 19.69 .775 Yellow 19.69 .775 Yellow 19.69 .775 Yellow 19.69

.170 4.32 .170 4.32 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .280 7.11

Loose Piece

322307 322834 322310

PLASTIC-GRIP Terminals and Splices

B 10 16-14 .033 2,050-5,180 0.84 [1.04-2.62] A 14 10 16-14HD1 .050 2,050-5,180 A 1.27 [1.04-2.62] 14 10 12-10 .042 A 14 5,180-13,100 1.07 [2.62-6.64] 14

Part Numbers

322312 322313 322315 322316 322395

1

Heavy Duty for extra mechanical strength.

Multiple Stud Terminals

Material

Related Product Data

Insulation -Vinyl, UL 94V-0 Terminal Body -Copper per ASTM B-152 Plating -Tin per ASTM B-545

Insulation Color Code -pg. 4 Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66



Tongue Wire Dimensions Wire Size Terminal Insulation Material Stud Circular Mils Insulation Diameter W C E L Thickness Size [mm2] Color Min. Max. Max. Max. Max. 22-16 .033 .325 .271 .691 .969 .125 509-3,260 6-8-10 Red 0.84 8.26 6.88 17.55 24.61 3.18 [0.26-1.65]

Part Numbers





16-14 .033 .325 .271 .691 .969 .145 2,050-5,180 6-8-10 Blue 0.84 8.26 6.88 17.55 24.61 3.68 [1.04-2.62]

Loose

Tape

Piece

Mounted

54774-1

54774-2

54775-1

54775-2

Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.

49 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PLASTI-GRIP Terminals and Splices (Continued) Butt Splices

Material

Related Product Data

Insulation -Vinyl, UL 94V-0 Splice Body -Copper per ASTM B-152 Plating -Tin per ASTM B-545

Insulation Color Code -pg. 4 Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66



Wire Size Circular Mils1

Dimension L Max.

Splice Insulation

Wire Insulation Diameter

PLASTI-GRIP Terminals and Splices

[mm2] Color Max. 26-22 .620 .080 202-810 Yellow 15.75 2.03 [0.10-0.41] 1.065 .170 .115 22-18/16-14 Red/Blue Stripe 27.05 6.86 2.92 1.065 .120 Red 27.05 3.05 1.065 .170 Red 27.05 4.32 1.076 Natural w/ .120 22-162 27.33 Red Letters 3.05 509-3,260 1.076 .140 [0.26-1.65] Red 27.33 3.56 1.076 Natural w/ .140 27.33 Red Stripes 3.56 1.065 .083 x .171 Red 27.05 2.11 x 4.34 .600 Blue — 15.24 1.065 .140 Blue 27.05 3.56 1.065 Natural w/ .140 27.05 Blue Letters 3.56 1.065 .170 Blue 16-14 27.05 4.32 2,050-5,180 1.065 Natural w/ .170 [1.04-2.62] 27.05 Blue Stripes 4.32 1.065 .215 Blue 27.05 5.46 1.105 .170 Blue 28.07 4.32 1.065 .135 x .245 Blue 27.05 3.43 x 6.22 1.160 .200 Yellow 29.46 5.08 1.160 .230 Yellow 29.46 5.84 1.160 Natural w/ .230 29.46 Yellow Stripes 5.84 1.160 .250 Yellow 12-10 29.46 6.35 5,180-13,100 1.160 .300 [2.62-6.64] Yellow 29.46 7.62 1.200 .250 Yellow 30.48 6.35 1.160 .250 .165 x .315 Yellow 29.46 6.35 4.19 x 8.00 1.160 .138 x .281 Yellow 29.46 3.51 x 7.14 1.340 .250 8 Red 34.04 6.35 1.530 .330 6 Blue 38.86 8.38 †

Part Numbers Loose Tape Piece

Mounted †

321026*

2-321026-1†

696010-1

—

34067*

2-34067-1

34243*

1-34243-1

324138*

—

34070*

1-34070-1

55792-1*

55792-2

342033*

—

55629-2

—

34068*

2-34068-1

328427*

—

34071*

2-34071-1

55785-1*

55785-2

35244*

2-35244-1

2-34071-24

2-34071-34



342043*

1-34204-0

34069

—

34072*

2-34072-2

55793-1*

55793-2

34945*

—

326742

—

2-34945-14

2-34945-24

† 3212865

—

342053*

—

696025-1

—

696026-1

—

Not UL or CSA Approved or Listed.

*Available in small packaging quantities. 1

When using two or more wires in either end of a butt splice, the combined cross sectional area must be within the (CMA) circular mil range listed. (Not UL or CSA approved with use of multiple wires.)

2

22-16 splices are 22-18 range in accordance with MIL-T-7928.

3

Oval expansion.

4

Funnel entry

5

50

Oval expansion at one end; circular expansion at other end.

Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PLASTI-GRIP Terminals and Splices (Continued) Parallel Splices

Material

Related Product Data

Insulation -Vinyl, UL 94V-0 Splice Body -Copper per ASTM B-152 Plating -Tin per ASTM B-545

Insulation Color Code -pg. 4 Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66



Wire Size



Dimension 1

Circular Mils



L

Splice

Wire

Insulation Color

2

Part Numbers

Diameter

Loose Piece

Max. .120 3.05 .140 3.56 .140 3.56 .170 4.32 .135 x .245 3.43 x 6.22 .200 5.08 .230 5.84

34131* 34132* 34133* 34134* 342072*

PLASTIC-GRIP Terminals and Splices

[mm ] Max. .760 Red 22-16 19.30 509-3,260 .760 [0.26-1.65] Red 19.30 .760 Blue 19.30 16-14 .760 Blue 2,050-5,180 19.30 [1.04-2.62] .760 Blue 19.30 .843 Yellow 12-10 21.41 5,180-13,100 .870 [2.62-6.64] Yellow 22.10

Insulation

34135 34136*

*Available in small packaging quantities. 1

When using two or more wires in a parallel splice, the combined cross sectional area must be within the (CMA) circular mil area listed.

2

Oval expansion.

Shur-Plug (.093, .156 and .180 Series) .093 Series

.156 Series

Material (.093 Series)

Related Product Data

Insulation -Vinyl, UL 94V-0 Terminal Body -Brass per ASTM B-36

Insulation Color Code -pg. 4

Material (.156 & .180 Series)

Application Tooling-pg. 66

Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5

Insulation -Vinyl, UL 94V-0 Terminal Body -Copper per ASTM B-152 Plating -Tin per ASTM B-545

.180 Series

Wire Size

Dimension

Terminal

Wire Insulation

Series L Insulation Diameter Thickness [mm2] Max. Color Max. Max. 22-16 .812 .140 509-3,260 — .093 Red 20.62 3.56 [0.26-1.65]

Circular Mils

Tongue Material

.156 16-14 .033 2,050-5,180 0.84 [1.04-2.62] .180

.800 Blue 20.32 .753 Blue 19.13

.170 4.32 .170 4.32

Part Numbers Loose Piece

Mounted

Tape

34178

—

324227*†

1-324227-0

324228*†

—

† Not UL or CSA Approved or Listed. *Available in small packaging quantities.

51 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

PLASTI-GRIP Terminals and Splices (Continued) 3-Way Connector



Wire Size Circular Mils [mm2]

Tongue Material Thickness Max.

Material

Related Product Data

Insulation -Vinyl, UL 94V-0 Terminal Body -Copper per ASTM B-152 Rivet -Brass per QQ-B-626 Plating -Tin per ASTM B-545

Insulation Color Code -pg. 4

Dimensions W L

Terminal Insulation

Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66

Wire Insulation Diameter

Color Max. Max. Max. 16-14 .033 .877 1.400 .145 2,050-5,180 Blue 0.84 22.28 35.56 3.68 [1.04-2.62]

Part Number Loose Piece 34073*

*Available in small packaging quantities.

PLASTI-GRIP Terminals and Splices

.250 Tube Cap Assembly

†

Wire Size Circular Mils [mm2]

Tongue Material Thickness Max.

Material

Related Product Data

Insulation -Vinyl, UL 94V-0 Terminal Body -Copper per ASTM B-152 Plating -Tin per ASTM B-545 Tube Cap -Copper/Zinc alloy per MIL-C-50 Plating -Tin per ASTM B-545 Rivet -Brass Plating -Tin per ASTM B-545 over Copper

Insulation Color Code -pg. 4

Dimensions E L

Terminal Insulation

Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling-pg. 66

Wire Insulation Diameter

Color Max. Max. Max. 22-16 .033 .666 .978 .140 509-3,260 Black 0.84 16.92 24.84 3.56 [0.26-1.65]

Part Number Loose Piece 55137-1†

Not UL or CSA Approved or Listed.

Wire Pins



Wire Size Circular Mils Tab

Dimensions L

Ins. [mm2] .070 .140 1.78 3.56 22-16 .071 .135 1.80 3.43

Terminal Insulation

Color Max. .943 Red 23.95 .905 Red 22.99

Wire Insulation Diameter

Part Number

Max. .145 3.68 .145 3.68

696116-1 (Tape) 165167 (Loose Piece)

52 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

TERMINYL Terminals and Splices Product Facts Designed to provide insulated terminals and splices for large wire sizes, many of which are used in airborne and ground support applications



Tested under the procedures stipulated by MIL Spec. MIL-T-7928, they meet and exceed requirements



Basic Terminal Material. The basic terminal is constructed of fine grade high conductivity copper per ASTM B-152 and tin-plated per ASTM B-545. Tyco Electronics special plating process creates durable corrosion resistance to salt spray and most chemical fumes.

Funnel Entry. Molded insulation for ease of wire insertion and snug fit over MIL-standard wire diameters.

Designed and engineered to withstand extreme vibration, shock and structural stresses, elevated temperatures and other conditions which could adversely affect the circuit requirements in complex air and space flight equipment



The use of matching AMP tooling provides for precision crimping which makes all terminations identical



Pre-insulated with color coded nylon which also acts as insulation support

TERMINYL Terminals and Splices

This uniformity promotes maximum reliability and, coupled with tool die marks on the barrel indicating the wire size and color coding of the insulation sleeve, also serves as a built-in quality control factor



Insulation. Nylon insulation for dielectric strength, color coded to wire size. Dimples.  Dimples afford maximum contact of barrel and wire and maximum tensile strength.

Temperature Rating: 105°C Max.



Wire size range of terminals is 8 AWG through 4/0 AWG



TERMINYL Terminals meet or exceed the requirements of MIL-T-7928, Type II, Class 2. Refer to AMP Qualified Products for Military Application, Catalog 73-159 for Military Specification Number to AMP Part Number cross reference.

53 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

TERMINYL Terminals and Splices (Continued) Ring Tongue Terminals

Material

Related Product Data

Insulation -Nylon, UL 94V-2 Terminal Body -Copper per ASTM B-152 Plating -Tin per ASTM B-545

Insulation Color Code -pg. 4 Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling -pg. 67



Wire Size





Tongue



Dimensions Terminal Stud Insulation W C E L Thickness Size Color Max. Max. Max. Material

TERMINYL Terminals and Splices

Circular Mils [mm2] 8 M4 10 8 .043 1/4 13,100-20,800 1.09 M6 [6.64-10.5] 5/16 M8 3/8 10 6 .048 1/4 20,800-33,100 1.22 M6 [10.5-16.8] 5/16 M8 3/8 8 M4 10 4 .051 1/4 33,100-52,600 1.30 M6 [16.8-26.7] 5/16 M8 3/8 1/2 M12 1/4 M6 3 4HD .094 5/16 33,100-52,600 2.39 M8 [16.8-26.7] 3/8 10 1/4 M6 2 .060 5/16 52,600-83,700 1.52 M8 [26.7-42.4] 3/8 1/2 M12

.478 12.14 .431 10.95 .478 12.14 .587 14.91 .587 14.91 .398 10.11 .468 11.89 .500 12.70 .625 15.88 .625 15.88 .437 11.10 .437 11.10 .546 13.87 .546 13.87 .679 17.25 .679 17.25 .679 17.25 .500 12.70 .679 17.25 .679 17.25 .711 18.06 .679 17.25 .711 18.06 .711 18.06 .855 21.72

.437 11.10 .437 11.10 .437 11.10 .500 12.70 .500 12.70 .515 13.08 .421 10.69 .515 13.08 .515 13.08 .515 13.08 .265 6.73 .265 6.73 .531 13.49 .531 13.49 .531 13.49 .531 13.49 .531 13.49 .390 9.91 .456 11.58 .456 11.58 .578 14.68 .578 14.68 .578 14.68 .578 14.68 .578 14.68

1.183 30.05 1.183 30.05 1.183 30.05 1.246 31.65 1.246 31.65 1.447 36.75 1.338 33.99 1.447 36.75 1.447 36.75 1.447 36.75 1.155 29.34 1.155 29.34 1.536 39.01 1.536 39.01 1.536 39.01 1.536 39.01 1.536 39.01 1.349 34.26 1.565 39.75 1.565 39.75 1.705 43.31 1.705 43.31 1.705 43.31 1.705 43.31 1.705 43.31

1.425 Red 36.20 1.402 Red 35.61 1.425 Red 36.20 1.542 Red 39.17 1.542 Red 39.17 1.700 Blue 43.18 1.575 Blue 40.01 1.700 Blue 43.18 1.762 Blue 44.75 1.762 Blue 44.75 1.376 Yellow 34.95 1.376 Yellow 34.95 1.812 Yellow 46.02 1.812 Yellow 46.02 1.878 Yellow 47.70 1.878 Yellow 47.70 1.878 Yellow 47.70 1.602 Yellow 40.69 1.907 Yellow 48.44 1.907 Yellow 48.44 2.063 Red 52.40 2.045 Red 51.94 2.063 Red 52.40 2.063 Red 52.40 2.135 Red 54.23

Wire

Part Numbers

Insulation Diameter

Loose

Max. .256 6.50 .256 6.50 .256 6.50 .256 6.50 .256 6.50 .314 7.98 .314 7.98 .314 7.98 .314 7.98 .314 7.98 .382 9.70 .382 9.70 .382 9.70 .382 9.70 .382 9.70 .382 9.70 .382 9.70 .443 11.25 .443 11.25 .443 11.25 .468 11.89 .468 11.89 .468 11.89 .468 11.89 .468 11.89

Piece 53041 324043 324082 324044 324045 53119-11 324046 324047 324048 324049 331456 1-331456-0 324111 324050 324051 324052* 324114 330966 1-331421-0 1-331421-1 328655 324053 324112 324054 324055

*Available in small packaging quantities. 1

Rectangular tongue terminal

2

90° bend ring tongue terminal

3

Heavy duty for extra mechanical strength.

54 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

TERMINYL Terminals and Splices (Continued) Ring Tongue Terminals (Continued)



Tongue

Wire Size



Circular Mils [mm2]

Dimensions Terminal Stud Insulation W C E L Thickness Size Color Max. Max. Max. Material

1/4 M6 1/0 .073 5/16 83,700-119,500 1.85 M8 [42.4-60.6] 3/8

.675 17.15 .807 20.50 .807 20.50 .807 20.50 .875 22.23 .926 23.52 .926 23.52 .926 23.52

.625 15.88 .625 15.88 .625 15.88 .625 15.88 .625 15.88 .625 15.88 .625 15.88 .625 15.88

2.033 51.64 2.033 51.64 2.033 51.64 2.033 51.64 2.017 51.23 2.026 51.46 2.026 51.46 2.026 51.46

2.360 Blue 59.94 2.426 Blue 61.62 2.426 Blue 61.62 2.426 Blue 61.62 2.454 Blue 62.33 2.416 Yellow 61.37 2.416 Yellow 61.37 2.416 Yellow 61.37

Wire Diameter

Loose

Max.

Piece

.580 14.73 .580 14.73 .580 14.73 .580 14.73 .580 14.73 .610 15.49 .610 15.49 .610 15.49

1/2 M12 5/16 M8 2/0 .083 119,500-150,500 3/8 2.11 [60.6-76.3] 1/2 M12 3/0 .094 1.082 .625 2.294 2.794 .680 150,500-190,000 3/8 Red 2.39 27.48 15.88 58.27 70.97 17.27 [76.3-96.3] .835 21.21 1.150 29.21 1.150 29.21

.625 15.88 .625 15.88 .625 15.88

2.295 58.29 2.295 58.29 2.295 58.29

2.700 Blue 68.58 2.858 Blue 72.59 2.858 Blue 72.59

.765 19.43 .765 19.43 .765 19.43

55822-1 324056 324113 324057 324058 324083 324084 324085 324185

TERMINYL Terminals and Splices

3/8 4/0 .105 190,000-231,100 2.67 [96.3-117] 1/2 M12

Part Numbers

Insulation

329150 324187 324188

55 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

TERMINYL Terminals and Splices (Continued) Butt Splices



TERMINYL Terminals and Splices



Wire Size Circular Mils

Style

Dimension L

Material

Related Product Data

Insulation Sleeve -Nylon, UL 94V-2 Splice Body -Copper per ASTM B-152 Plating -Tin per ASTM B-545

Insulation Color Code -pg. 4 Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling -pg. 67

Splice Wire Insulation Diameter Max. Insulation Single End Multiple End Color

Max. [mm2] 8 to 12-10 13,100-20,800 Single to Single Red w/ [6.64-10.5] 2.066 .255 Step-Down Yellow at to 52.48 6.48 Assembly adapter end 5,180-13,100 [2.62-6.64] 6 to 8 20,800-33,100 Single to Single Blue w/ [10.5-16.8] 2.265 .310 Step-Down Red at to 57.53 7.87 Assembly adapter end 13,100-20,800 [6.64-10.5] 8 2.066 .255 13,100-20,800 Red 52.48 6.48 [6.64-10.5] 6 2.265 .310 20,800-33,100 Blue 57.53 7.87 Single to Single [10.5-16.8] 4 Standard Splice 2.804 .370 33,100-52,600 Yellow 71.22 9.40 [16.8-26.7]

Part Numbers

—

328569

—

328571

—

324625

—

324660

—

324622

2 3.094 .445 52,600-83,700 Red — 78.59 11.30 [26.7-42.4] 8 2.171 .255 .335 13,100-20,800 Red 55.14 6.48 8.51 [6.64-10.5] 6 Single to Multiple 2.359 .310 .415 20,800-33,100 Blue 59.92 7.87 10.54 Standard Splice [10.5-16.8] 4 2.804 .370 .495 33,100-52,600 Yellow 71.22 9.40 12.57 [16.8-26.7] 8 2.276 .335 13,100-20,800 Red — 57.81 8.51 [6.64-10.5]

324623 324658 324621 324662 324657

6 Multiple to Multiple 2.484 .415 20,800-33,100 Blue — 63.09 10.54 Standard Splice [10.5-16.8]

324659

2 3.094 .595 52,600-83,700 Red — 78.59 15.11 [26.7-42.4]

324663

1

Step-Down Assembly includes adapter which is visible through insulation sleeve window.

56 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

CERTI-SEAL Terminals and Splices Product Facts Nylon window splice for military, commercial, aircraft, and missile applications that seals out vapors and fluids and imparts exceptional wire insulation support



Metal rings at both ends of splice and permanently crimped to wire insulation for a moisture tight seal, even at altitude

Color Coding. The splice body is color coded by wire size: Tin plated for 24-20, Red for 22-18, Blue for 16-14, Yellow for 12-10. The metal rings are color coded green or orange to identify the presence of adapters.



Designed to fit more than 100 insulation diameters in MIL-Spec wires from #24 to #10 AWG, and is available in three types



Rings. Metal rings at both ends permanently seal the splice to the wire insulation for a moisture tight seal. Insulation. Nylon insulation assures high dielectric strength. Special notch feature allows crimping tool locator to position the splice to prevent twisting during crimping.

First type is made with a nylon ring adapter within the wire entrance



Second type, without nylon ring adapters



Third type with a nylon ring adapter in one end only



Basic Splice Material. The basic splice body is constructed of fine grade high conductivity copper per ASTM B-152 and is either color coded or tin-plated per ASTM B-545. Tyco Electronics special plating process creates durable corrosion resistance to salt spray and most chemical fumes.

Adapters. Nylon ring adapter allows for smaller wire insulation diameters.

Special notch feature on the outside of the splice allows locator in the crimping tool to precisely position splice before crimping and to prevent twisting or horizontal movement during crimping



CERTI-SEAL Terminals and Splices

Window area of each splice permits visual inspection of the linear plane of the crimp in relation to the inner metal sleeve



Wire-stops in splice barrel indicate exact insertion depth of stripped wireends



57 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

CERTI-SEAL Terminals and Splices (Continued) Splice

Material

Related Product Data

Insulation -Nylon, UL 94V-2 Splice Body -Copper per ASTM B-152 Plating -Tin per ASTM B-545 or Zinc Plate/Dye Chromate

Insulation Color Code -pg. 4 Packaging Quantities -pg. 4 Performance Specifications pgs. 4 & 5 Application Tooling -shown below

Splices with nylon wire insulation diameter adapters Wire Size Wire L Body Ring Part Circular Mils Insulation Max. Color Color Numbers [mm2] Dia. Max. 24-20 .970 .065 320-1,290 Tin Plated Green 324987 24.64 1.65 [0.16-0.65]

24-20 .970 .073 320-1,290 Tin Plated Orange 1-324987-0 24.64 1.85 [0.16-0.65] 22-18 1.156 .101 509-1,900 Red Green 324988 29.36 2.57 [0.26-0.96] 16-14 1.156 .120 2,050-5,180 Blue Green 324989 29.36 3.05 [1.04-2.62] 12-10 1.345 .150 5,180-13,100 Yellow Green 324990 34.16 3.81 [2.62-6.64]

Hand Tool Part No. 46073 46073 46074 59282 58325-1

Splices without nylon wire insulation diameter adapters

CERTI-SEAL Terminals and Splices

Wire Size Wire L Body Ring Part Circular Mils Insulation Max. Color Color Numbers [mm2] Dia. Max. 24-20 .970 .100 320-1,290 Tin Plated Tin Plated 324544 24.64 2.54 [0.16-0.65] 22-18 1.156 .133 509-1900 Red Tin Plated 324548 29.36 3.38 [0.26-0.96] 16-14 1.156 .157 2,050-5,180 Blue Tin Plated 324549 29.36 3.99 [1.04-2.62] 12-10 1.345 .218 5,180-13,100 Yellow Tin Plated 324631 34.16 5.54 [2.62-6.64] 1.345 .218 16-14 HD Tin Plated Tin Plated 55685-1 34.16 5.54

Hand Tool Part No. 46073 46074 59282 58325-1 58325-1

Splices with nylon wire insulation diameter adapter in one end Wire Size Wire Insulation Dia. Max. L Body Ring Circular Mils Max. Color Color Adapter End Other End [mm2] 24-20 .970 .073 .100 320-1,290 Tin Plated Orange & Tin Plated 24.64 1.85 2.54 [0.16-0.65]

Part

Hand Tool

Number

Part No.

1-324987-1

46073

Tooling

Tool Part No. 46073 or 46074

Tool Part No. 59282 or 58325-1

Hand tooling features the AMP CERTI-CRIMP ratchet so that the operator fully closes tool so that crimping dies in tool head fully “bottom”. Locator feature in head assures that splice is properly oriented in tool. CERTI-SEAL Tools do not require wire insulation adjustment prior to crimping.

58 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

Class 1 and Class 2 Military Approvals Approval Dimensional Requirement Terminals must comply with the dimensional Class 1 requirements specified by the military. Terminals must comply with the dimensional requirements specified by the manufacturer’s Class 2 customer drawing. For field repair purposes Class 2 terminals must be capable of being replaced by Class 1 Terminals.

Military Specifications MS 25036



Application

Use Tooling Hand application tool For procurement which must conform to by government the military’s dimensional agencies for and performance maintenance and specification. repair. The terminal For procurement manufacturers by contractors recommended and application tooling. manufacturers Note: Several tape for high volume mounted part numbers production, are currently Class 2 modification, approved. and repair.

MS25036

AWG

Dash

Per Military Specification Mil-T-7928G

PIDG Part Numbers

Loose Piece

Tape Mounted

36149 — 36150 — 51863 — 36153 — 36154 — 31895 — 320572 — 31897 — 320573 — 320561 — 51864 — 51864-2 — 320575 — 320564 — 35107 — 320567 — 35109 — 36161 — 35111 — 320576 — 35112 320577 —

— 2-36149-2 — 2-36150-1 — 51863-1 — 2-36153-2 — 2-36154-2 — 2-31895-1 — 2-320572-1 — 2-31897-2 — 2-320573-4 — 2-320561-2 — 51864-3 — 51864-4 — 2-320575-1 — 2-320564-3 — 2-35107-1 — 2-320567-2 — 2-35109-1 — 2-36161-2 — 2-35111-1 — 2-320576-1 — — 2-320577-3

Class

Stud Size

1 & 2 2 1 & 2 2 1 & 2 2 1 & 2 2 1 & 2 2 1 & 2 2 1 & 2 2 1 & 2 2 1 & 2 2 1 & 2 2 1 & 2 2 1 & 2 2 1 & 2 2 1 & 2 2 1 & 2 2 1 & 2 2 1 & 2 2 1 & 2 2 1 & 2 2 1 & 2 2 1 & 2 1 & 2 2

6 6 6 6 6 6 10 10 10 10 5/16 5/16 5/16 5/16 3/8 3/8 3/8 3/8 6 6 6 6 10 10 5/16 5/16 3/8 3/8 6 6 6 6 10 10 10 10 5/16 5/16 5/16 5/16 3/8 3/8 3/8

Military Approvals

Numbers 101 102 103 22-18 104 105 106 107 16-14 108 109 110 111 112 12-10 113 114

Performance Requirement

59 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

Class 1 and Class 2 Military Approvals (Continued) Military Specifications MS 25036



(Continued)

8 6 4 2 11 1/0 2/0 3/0 4/0

MS25036

AWG

Dash Numbers 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 140 141

TERMINYL Part Numbers

Loose Piece

Tape Mounted

324043 324082 324044 324045 324046 324047 324048 324049 324050 324051 324052 324053 324054 324055 324056 324057 324058 324056 324057 324058 324083 324084 324085 324185 324187 324188

— — — — — — — — — — — — — — — — — — — — — — — — — —

Class

Stud Size

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

10 1/4 5/16 3/8 10 1/4 5/16 3/8 1/4 5/16 3/8 1/4 3/8 1/2 1/4 3/8 1/2 1/4 3/8 1/2 5/16 3/8 1/2 3/8 3/8 1/2

1

Military Approvals

Tyco Electronics recommends #1/0 AWG terminals for #1 AWG application.

60 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

Class 1 and Class 2 Military Approvals (Continued) Military Specifications MS 25036



MS25036

AWG

Dash Numbers

PIDG Part Numbers

Loose Piece

Tape Mounted

54310-1 323913 52189 323914 53073 326875 54311-1 323916 54312-1 — 324075 31880 — 320553 — 31890 — 320551 — 31894 — 320571 — 328975 324159 51864-1 — 320563 — 328976 35108 — 320568 — 35110 — 320569 — 52077

— — — 2-323914-1 — 2-326875-1 — 2-323916-1 — 54312-2 2-324075-1 — 2-31880-1 — 2-320553-2 — 2-31890-1 — 1-320551-1 — 2-31894-2 — 2-320571-2 — — — 51864-5 — 2-320563-2 — — 2-35108-1 — 2-320568-1 — 2-35110-1 — 2-320569-3 —

Class

Stud Size

1 & 2 2 1 & 2 2 1 & 2 2 1 & 2 2 1 & 2 2 2 1 & 2 2 1 & 2 2 1 & 2 2 1 & 2 2 1 & 2 2 1 & 2 2 1 & 2 1 & 2 1 & 2 2 1 & 2 2 1 & 2 1 & 2 2 1 & 2 2 1 & 2 2 1 & 2 2 2

2 2 4 4 6 6 8 8 10 10 10 4 4 4 4 8 8 8 8 1/4 1/4 1/4 1/4 1/2 4 8 8 1/4 1/4 1/2 8 8 8 8 1/4 1/4 1/4 1/4 1/2

(Continued) 143 144 145 26-24 146 147 148 149 22-18

Military Approvals

150 151 152 153 16-14 154 155 156 12-10 157 158

61 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

Class 1 and Class 2 Military Approvals (Continued) Military Specifications M7928/1

AWG

M7928/1 Dash Numbers

Military Approvals

1 2 26 3 4 5 6 7 24 8 9 10 11 12 13 14 22 15 16 17 18 19 20 21 22 23 20 24 25 26 27 28 29 30 31 32 18 33 34 35 36 37 38 39 40 41 16 42 43 44 45 46

PIDG-Insulation Restricting Part Numbers Loose Piece Tape Mounted

Class

Stud Size

53078 53049 53050 53051 53052 53053 53054 53055 53056 53057 52273 2-36149-3 51863-2 — 1-320551-2 — 2-36153-3 — 2-320571-3 2-320572-2 2-320573-1 2-328975-1 52273-1 2-36149-4 51863-3 — 1-320551-3 2-36153-4 — 2-320571-4 2-320572-3 2-320573-2 2-328975-2 52273-2 2-36149-5 51863-4 — 1-320551-4 — 2-36153-5 — 2-320571-5 2-320572-4 2-320573-3 2-328975-3 52274 2-320561-3 51864-6 — 1-51864-0 51864-7 — 2-320563-3 2-320575-2 2-320564-1 2-328976-1

1 & 2 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2 2 1 & 2 2 1 & 2 2 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2 2 1 & 2 1 & 2 2 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2 2 1 & 2 2 1 & 2 2 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2 2 1 & 2 1 & 2 2 1 & 2 1 & 2 1 & 2 1 & 2

2 4 6 8 10 2 4 6 8 10 4 6 6 6 8 8 10 10 1/4 5/16 3/8 1/2 4 6 6 6 8 10 10 1/4 5/16 3/8 1/2 4 6 6 6 8 8 10 10 1/4 5/16 3/8 1/2 4 6 6 6 8 10 10 1/4 5/16 3/8 1/2

— — — — — — — — — — — — — 51863-5 — 1-320551-5 — 2-36153-6 — — — — — — — 51863-6 — — 2-36153-8 — — — — — — — 51863-7 — 1-320551-8 — 2-36153-9 — — — — — — — 1-51864-2 — — 1-51864-3 — — — —

62 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

Class 1 and Class 2 Military Approvals (Continued) Military Specifications M7928/1

AWG

M7928/1 Dash Numbers

47 48 49 50 14 51 52 53 54 55 56 57 58 12 59 60 61 62 63 64 65 10 66 67 68 69

Military Specifications M7928/4

AWG

M7928/4 Dash Numbers

101 102 22-18 103 104 105 106 107 16-14 108 109 110 111 112 12-10 113 114 143 144 26-24 145 146 147

Part Numbers Loose Piece Tape Mounted

Class

Stud Size

52274-1 2-320561-4 51864-8 1-51864-1 — 51864-9 — 2-320563-4 2-320575-3 2-320564-2 2-328976-2 2-36161-5 2-320568-2 2-36161-3 2-320569-5 2-320576-2 2-320577-1 52077-1 2-36161-6 2-320568-3 2-36161-4 — 2-320569-6 — 2-320576-3 2-320577-2 52077-2

1 & 2 1 & 2 1 & 2 1 & 2 2 1 & 2 2 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2 2 1 & 2 1 & 2 1 & 2 2 1 & 2 2 1 & 2 1 & 2 2

4 6 6 8 8 10 10 1/4 5/16 3/8 1/2 6 8 10 1/4 5/16 3/8 1/2 6 8 10 10 1/4 1/4 5/16 3/8 1/2

Class

Stud Size

1 & 2 1 & 2 2 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2 2 1 & 2 2 1 & 2 1 & 2 1 & 2 1 & 2 2 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2

6 6 6 10 5/16 3/8 6 6 6 10 10 5/16 3/8 6 10 10 5/16 3/8 2 4 6 8 10

— — — — 1-51864-7 — 1-51864-5 — — — — — — — — — — — — — — 2-36161-8 — 2-320569-8 — — —

PIDG PVF2 Part Numbers Loose Piece Tape Mounted 53406-1 53407-1 — 53409-1 53411-1 53412-1 53415-1 53416-1 — 53418-1 — 53420-1 53421-1 53423-1 53425-1 — 53427-1 53428-1 53400-1 53401-1 53402-1 53403-1 53404-1

— — 53407-2 — — — — — 53416-2 — 53418-2 — — — — 53425-2 — — — — — — —

Military Approvals

(Continued)

PIDG-Insulation Restricting

63 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

Class 1 and Class 2 Military Approvals (Continued)

Military Approvals

Military Specifications M7928/4

AWG

M7928/4 Dash Numbers

(Continued)

148 149 22-18 150 151 152 153 16-14 154 155 156 12-10 157 158

Military Specifications M7928/ 5



Military Specifications M7928/ 6

M7928/5 AWG Dash Numbers 26-24 1 24-20 2 22-18 3 16-14 4 12-10 5

M7928/6 AWG Dash Numbers 26-24 1 24-20 2 22-16 3 16-14 4

PIDG PVF2 Part Numbers Loose Piece Tape Mounted 53405-1 53408-1 — 53410-1 — 53413-1 53414-1 53417-1 53419-1 53422-1 53424-1 — 53426-1 53429-1

— — 53408-2 — 53410-2 — — — — — — 53424-2 — —

Class

Stud Size

1 & 2 1 & 2 2 1 & 2 2 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2 2 1 & 2 2

4 8 8 1/4 1/4 1/2 4 8 1/4 1/2 8 8 1/4 1/2

PIDG Window Splice Part Numbers Loose Piece Tape Mounted 323994 — 323975 — — 2-323975-3 320559 — — 2-320559-4 320562 — — 2-320562-3 320570 —



Class 1&2 1&2 2 1&2 2 1&2 2 1&2

PIDG Window Splice PVF2 Part Numbers Loose Piece Tape Mounted 53546-1 — 53547-1 — — 53547-2 53548-1 — — 53548-2 53549-1 —

Class 1&2 1&2 2 1&2 2 1&2

64 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

Class 1 and Class 2 Military Approvals (Continued) Military Specifications MS 17143

AWG

MS17143 Dash Numbers

22-18 1 16-14 2 12-10 3 22-18 4 16-14 5 12-10 6 22-18 7 16-14 8 12-10 9 22-18 10 16-14 11 12-10 12 22-18 13 16-14 14 12-10 15 22-18 16 16-14 17 12-10 18 22-18 19 16-14 20 12-10 21

PIDG Part Numbers Loose Piece Tape Mounted

Class

Stud Size

327932 2-327934-2 327936 2-327938-1 — 2-327940-4 327942 327944 — 2-327946-4 327948 2-327950-1 2-327952-2 — 327954 — 2-327956-1 2-327958-4 2-327960-1 — 327962 2-327964-4 327966 2-327968-1 2-327970-4 327972

1 & 2 1 & 2 1 & 2 1 & 2 2 1 & 2 1 & 2 1 & 2 2 1 & 2 1 & 2 1 & 2 1 & 2 2 1 & 2 2 1 & 2 1 & 2 1 & 2 2 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2 1 & 2

8 8 8 6 6 6 6 8 8 8 8 5 5 5 5 5 6 6 6 6 4 4 4 4 4 4

— — — — 2-327938-2 — — — 2-327944-2 — — — — 2-327952-6 — 2-327954-2 — — — 2-327960-2 — — — — — —

Military Approvals 65 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

Tooling Insulated Terminals and Splices — 30 to 10 AWG Wire Range

Tools for Loose Piece Termination

Tools for Tape Mounted Terminations



Hand Tools Pneumatic Tools Tape Dies for Tape Dies for Tape Dies for Tape Dies for Tape Dies for AMP 69875 354500-1 818380-1 AMPOMATOR 565435-5 Single Multi- Heads for Heads for Dies for Description Wire AUTO-PRO CLS III G, CLS IV AMP-O-LECTRIC Wire Wire 6-26 6-26 69365, AMP-TAPETRONIC AMP-O-LECTRIC Range No Applicator Model “G” Applicator Applicator Model “K” Range Range Single Wire Multi-Wire 69365-2, Required Applicator 818057-2 687658-1 Applicator Range Range 69710-13, 567200-3 567200-2 217200-14 30-26

26-22

69163–uses 26-22 Terms. 46121†

PIDG 22-16 47386† Terminals & Splices and 68343-1 PLASTI-GRIP 16-14 (.250 exp.) Terminals 47387



—

—

—

—

—

—

—

59275† 314537-1 — 69344 69877 69877 69877 59250† 69872* 69872* 69872* 314270-3 679305-1 47806-2 59824-1 59826-11 59826-11 59826-11 58433-32 59250† 69873* 69873* 69873* 314269-1 679305-1 47807-1 59824-11 59827-11 59827-11 59827-11 58433-32

47808-6 Std. 59239-4† 12-10 59824-11 59287-2 679300-1 679305-1 47808-5 16-14 HD 58433-32 (.300 exp.) (.300 exp.)

—

—

69877

69877

69872* 59826-11

69872* 59826-11

69873* 59827-11

69873* 59827-11

69874* 69897 (.300 exp.) 59828-11

69874* 69897 (.300 exp.) 59828-11

69874* 69897 (.300 exp.) 59828-11

69874* 69897 (.300 exp.) 59828-11

69874* 69897 (.300 exp.) 59828-11

—

—

—

—

—

26-22

46121 (butt spl. only)

—

22-16

45160 (butt spl. only) 45449 (parallel spl. only)

58433-32 (butt spl. only)

314868-1 — — (butt spl. only)

69872 (butt spl. only)

69872 (butt spl. only)

69872 (butt spl. only)

69872 (butt spl. only)

69872 (butt spl. only)

PLASTI-GRIP 16-14 Splices

45575-1 (butt spl. only) 45450 (parallel spl. only)

58433-32 (butt spl. only)

314869-1 — — (butt spl. only)

69873 (butt spl. only)

69873 (butt spl. only)

69873 (butt spl. only)

69873 (butt spl. only)

69873 (butt spl. only

59489 (butt spl. only) 59287-1 12-10 (.300 exp. 16-14 HD butt spl. only) 59270 (parallel spl. only)

58433-32 (butt spl. only)

— — —

69874 (butt spl. only)

69874 (butt spl. only)

69874 (butt spl. only)

69874 (butt spl. only)

69874 (butt spl. only)

†Tooling

—

—

—

with adjustable insulation crimp.

*Same die set/configuration as in hand tools. 1

TETRA-CRIMP die configuration.

2

Tooling

PRO-CRIMPER II commercial tool not approved for UL applications.

3

69710-1 hand tool.

4

6-26 Pneumatic Tool Adapter

66 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

Tooling (Continued) Insulated Terminals and Splices — 8 to 4/0 AWG Wire Range Wire Hand Tools Description Size



8 69959 6 — PLASTI-GRIP 4 — Terminals and Splices 2 — 1/0 — 2/0 — 8 — 6 — 4 — 2 — Terminyl Terminals 1/0 — and Splices 2/0 — 3/0 — 4/0 — 4 HD —

Tools for Loose Piece Terminations Tools for Tape Mounted Terminations Dies for Crimp Head Dies for Head for Dies for Dies for AMP1 Crimp Head Pneumatic AMP-TAPETRONIC TAPETRONIC Machine 69051 1 & Hydraulic Hand Tool 69066 Hand Tool Machine with Insulation 59974-1 & 58422-11 69015 68250-1 Adjustment 68250-2 1214512-13 48752-1 — — 68247-12 478202 1214512-24 48753-1 1213500-13 — 68325-1 68248-12 478212 1213500-24 48754-1 1213098-13 — — 68249-12 478222 1213098-24 48755-1 — — — — 478232 — 48756-1 — — — — 48757-1 — — — 47820 — 68285-1 — — 47821 — — — — 47822 — — — — 47823 — — — — — 47824 — — — — 47825 — — — — 47915 — — — — 47918 — — — — 69463 — — —

1

Heads for Power Units 69120-1, 69120-2, or 314979-1.

2

No insulation crimp.

3

Without insulation crimp.

4

With insulation crimp.

Tooling

Insulated FASTON Terminals and Splices— 26 to 10 AWG Wire Range Tools for Tape Mounted Terminations Tape Dies for Tape Dies for Wire Size Hand Tool 69875 AMP-TAPETRONIC AMP-O-LECTRIC1 No Applicator Required Model “G” Applicator 567200-3 26-24 48518-2 69877-2 69877-2 22-18 59824-1 59826-1 59826-1* 22-18 90185-1 90248-2 90248-2 (Natural) 16-14 59824-1 59827-1 59827-1* 14-12 90246-1 90240-2 90240-2 12-10 59824-1 59828-1 59828-1*

Tape Dies for AMPOMATOR CLS III G, CLS IV Applicator 687658-1 69877-2 59826-1

Tools for Strip Form Terminations AMPOMATOR CLS III G, CLS IV Applicators — 466788-32

90248-2

466554-3

59827-1 90240-2 59828-1

466789-32 — 466790-42

*Only UL and CSA approved. 1

AMP-O-LECTRIC Model “K” 565435-5 uses applicator 567200-2.

2

Die included with applicator.

67 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

Tooling (Continued) Loose Form Terminal and Splice Tooling

CERTI-CRIMP Hand Tools

Double Action Hand Tool

Heavy Head Hand Tool

“C” Head Straight Action Hand Tool Part No. 69710-1

PRO-CRIMPER II Hand Tool Part No. 58433-3

T-HEAD Tool Part No. 59250, 59275

Tooling

Tetra-Crimp Hand Tool

Part No. 59824-1

Hydraulic Hand Tools

Part No. 59974-1 (Dies Required)

68 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

Tooling (Continued) Pneumatic Tools

Part No. 69365 (Hand Actuation) Part No. 69365-2 (Foot Actuation) Part No. 69015

Crimping Heads

Part No. 58422-1

Part No. 69066

(408-9535)

(408-2453)

Tooling

Part No. 69051

6-26 Tool

69 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

Tooling (Continued) Tape Mounted

AMP-O-LECTRIC, Model “G” Machine (Requires Applicator and Dies)

Tooling

AMP-TAPETRONIC Machine 69875, 68250-1 (Requires Dies)

AUTO-PRO Machine 818380-1 (Requires Applicator and Dies)

AMPOMATOR CLS IV Machine 217500-1 (Requires Applicator and Dies)

70 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

Part Number Index Note: This index lists all cataloged parts by base no. only. Complete part nos. (with prefixes and/or suffixes) are shown on the page(s) indicated. Part No. 31880 31884 31885 31886 31887 31888 31890 31891 31894 31895 31897 31903 32050 32051 32053 32054 32056 32057 32058 32059 32060 32403 32404 32446 32448 32456 32497 32498 32510 32561 32562 32588 32589 32835 32836 32837 32883 32944 32945 32947 32948 32949 32950 32951 32952 32953 32957 32958 32959 32960 32961 32981 33155 33156 33168 33172 33173 33476 33643 33724

Page 9 14 14 9 9 14 9 14 10 10 10 14 21 21 21 21 22 22 22 22 22 21 21 32 32 26 23 23 23 23 23 22 22 9 9 9 12 38 38 38 38 38 38 38 38 38 39 39 39 39 39 44 23 23 20 20 20 19 14 11



33734 34067 34068 34069 34070 34071 34072 34073 34080 34090 34131 34132 34133 34134 34135 34136 34140 34141 34142 34143 34144 34145 34146 34147 34148 34149 34150 34151 34152 34155 34156 34157 34158 34159 34160 34161 34162 34163 34164 34165 34166 34167 34168 34169 34170 34171 34172 34173 34176 34178 34203 34204 34205 34207 34243 34294 34313 34406 34512 34541 34805 34806 34810 34821 34822

Page 11 50 50 50 50 50 50 52 21 48 51 51 51 51 51 51 38 38 38 38 38 38 38 38 38 38 38 39 39 44 44 39 39 39 39 39 39 39 39 44 44 44 40 40 40 40 40 40 44 51 50 50 50 51 50 30 26 26 20 21 11 11 11 39 39

Part No.

34823 34824 34825 34826 34827 34835 34837 34852 34853 34854 34855 34856 34898 34945 34954 34959 34974 35106 35107 35108 35109 35110 35111 35112 35148 35149 35150 35151 35152 35216 35229 35244 35273 35274 35279 35316 35345 35346 35349 35362 35363 35364 35440 35449 35451 35478 35481 35492 35538 35559 35604 35605 35634 35762 35787 36149 36150 36151 36152 36153 36154 36157 36158 36160 36161

Page 39 40 40 40 40 40 40 40 40 40 40 40 43 50 39 39 11 11 12 12 12 12 13 13 12 12 13 13 22 26 9 50 12 11 20 12 14 14 40 14 14 14 26 38 38 14 26 40 14 22 14 14 11 32 12 9, 15, 16 9 9 9 9, 15, 16 9 10 10 11 12, 17

Part No.

36203 36254 36485 36954 42844 50534 50881 51861 51863 51864 51874 52041 52042 52043 52044 52045 52046 52077 52124 52189 52262 52263 52264 52265 52266 52267 52273 52274 52283 52284 52289 52291 52307 52350 52369 52403 52408 52409 52410 52411 52420 52421 52422 52423 52430 52431 52432 52433 52453 52454 52455 52463 52464 52465 52474 52475 52856 52921 52922 52923 52924 52925 52927 52928 52929

Page 12 9 14 26 34 8 10 14 9, 15, 16 10, 11, 16, 17 23 41 41 42 42 42 42 13, 17 8 8 41 41 41 41 42 42 15, 16 16, 17 28 28 42 41 15, 16 41 23 25 25 25 25 25 25 25 25 25 25 25 25 25 47 47 47 47 47 47 47 47 45 24 24 24 24 24 24 24 24

Part Number Index



Part No.

71 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

Part Number Index (Continued) Part No.

Part Number Index



52930 52931 52933 52934 52935 52936 52937 52939 52940 52941 52942 52943 52945 52947 52948 52949 52950 52951 52955 52956 52957 52961 52962 52963 53041 53049 53050 53051 53052 53053 53054 53055 53056 53057 53073 53078 53115 53119 53222 53240 53241 53242 53244 53245 53246 53247 53248 53546 53547 53548 53549 53550 53829 53874 53912 53914 53941 53942 54310 54311 54312 54351 54367 54725 54753

Page 24 24 24 24 24 24 24 24 24 24 24 24 24 46 46 46 46 46 46 46 46 47 47 47 54 15 15 15 15 15 15 15 15 15 8 15 21 54 29 46 46 46 46 46 47 47 47 31 31 31 31 31 46 45 21 21 10 11 8 8 8 41 44 43 43

Part No.

54754 54771 54773 54774 54775 55137 55148 55157 55319 55621 55629 55654 55675 55678 55679 55680 55685 55694 55768 55777 55785 55792 55793 55822 55936 60544 60893 60894 61048 61059 61060 61198 61678 150247 165167 165429 184234 184235 184261 184262 184264 184265 184267 184268 320209 320263 320306 320381 320551 320552 320553 320554 320555 320559 320560 320561 320562 320563 320564 320565 320566 320567 320568 320569 320570

Page 43 27 27 49 49 52 18 14 35 41 50 43 34 40 41 42 58 19 24 19 50 50 50 55 10 34 35 35 35 35 35 34 35 10 52 29 35 35 34 34 34 34 35 35 19 48 26 26 9, 15, 16 9 9 9 32 31 10 10, 16, 17 31 11, 16, 17 11, 16, 17 10 32 12 12, 17 12, 17 31

Part No.

320571 320572 320573 320574 320575 320576 320577 320619 320620 320627 320629 320630 320631 320634 320665 320773 320861 320862 320863 320882 321013 321026 321035 321045 321206 321233 321235 321283 321286 321518 321522 321611 321617 321620 321688 321808 322001 322238 322249 322307 322310 322312 322313 322315 322316 322395 322426 322724 322777 322834 322985 322994 323008 323011 323039 323676 323682 323758 323762 323763 323784 323817 323818 323912 323913

Page 10, 15, 16 10, 15, 16 10, 15, 16 11 11, 16, 17 13, 17 13, 17 10 32 11 19 11 11 12 44 9 23 23 23 9 8 50 21 11 19 22 36 20 50 39 10 26 8 8 36 26 21 14 45 49 49 49 49 49 49 49 23 12 23 49 22 44 9 26 27 10 11 9 12 14 13 27 27 8 8

Part No.

323914 323915 323916 323975 323985 323986 323989 323990 323994 324011 324015 324043 324044 324045 324046 324047 324048 324049 324050 324051 324052 324053 324054 324055 324056 324057 324058 324075 324082 324083 324084 324085 324086 324111 324112 324113 324114 324123 324138 324158 324159 324165 324169 324170 324172 324184 324185 324187 324188 324225 324227 324228 324533 324543 324544 324548 324549 324557 324560 324567 324577 324581 324587 324597 324603

Page 8, 15 8 8, 15 31 8 8 8 8 31 27 23 54, 60 54, 60 54, 60 54, 60 54, 60 54, 60 54, 60 54, 60 54, 60 54, 60 54, 60 54, 60 54, 60 55, 60 55, 60 55, 60 8 54 55, 60 55, 60 55, 60 11 54 54 61 54 10 50 9 10 45 45 45 45 48 55, 60 55, 60 55, 60 29 51 51 11 30 58 58 58 23 45 23 23 45 23 23 20

72 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

Part Number Index (Continued) Part No. 324608 324615 324621 324622 324623 324625 324631 324657 324658 324659 324660 324662 324663 324915 324918 324987 324988 324989 324990 324993 325034 325148 325150 325197 325199 326741 326742 326819 326859 326861 326865 326875 326876 326878 326882 326886 327043 327174 327583 327635 327636 327637 327638 327639 327654 327717 327735 327743 327748 327932 327934 327936 327938 327940 327942 327944 327946 327948 327950 327952 327954 327956 327958 327960 327962

Page 23 13 56 56 56 56 58 56 56 56 56 56 56 12 12 58 58 58 58 10 11 19 23 22 22 44 50 38 22 21 23 8, 15 21 9 10 12 44 9 31 32 32 32 31 31 9 21 44 11 30 19 20 20 19 20 20 19 20 20 19 19 20 19 20 20 19

Part No.

327964 327966 327968 327970 327972 328261 328281 328394 328427 328489 328516 328527 328569 328571 328655 328657 328849 328961 328975 328976 328996 328998 328999 329150 329389 329391 329636 329697 329951 330250 330518 330648 330896 330966 331268 331366 331421 331453 331456 331467 350871 360025 360035 640174 640578 640902 640903 640904 640905 640906 640907 640908 640909 640910 640911 640913 640915 640916 640917 640918 640919 640921 640922 640923 640924

Page 19 20 19 19 20 40 22 21 50 8 45 39 56 56 54 9 11 31 10, 15, 16 11, 16, 17 10 11 11 55 12 11 8 20 8 19 40 9 12 54 20 23 54 26 54 13 35 36 36 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 35 35 35 35 35 35

Part No.

640925 640927 640929 640931 641317 641320 641321 641324 696003 696006 696007 696010 696018 696020 696024 696025 696026 696047 696048 696076 696077 696108 696116

Page 35 35 35 35 35 34 34 35 44 44 44 50 34 18 44 50 50 40 40 26 26 35 52

Part Number Index



73 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

Contact Us Worldwide Americas Argentina – Buenos Aires Phone: +54-11-4733-2200 Fax: +54-11-4733-2211 Brasil – São Paulo Phone: +55-11-2103-6000 Fax: +55-11-2103-6030

Canada – Toronto Phone: +905-475-6222 Fax: +905-474-5520 Product Information Center: Phone: +905-470-4425 Fax: +905-474-5525

Chile – Santiago Phone: +56-2-345-0361 Fax: +56-2-223-1477

Colombia – Bogota Phone: +57-1-319-8959 Fax: +57-1-319-8960

Mexico – Mexico City Phone: +52-55-1106-0800 +01-800-733-8926 Fax: +52-55-1106-0901 For Latin/South American Countries not shown Phone: +54-11-4733-2015 Fax: +54-11-4733-2083

United States Harrisburg, PA Phone: +1-717-564-0100 Fax: +1-717-986-7575 Product Information Center: Phone: +1-800-522-6752 Fax: +1-717-986-7575 Troy, MI Phone: +1-248-273-3359 Fax: +1-248-273-3322

Asia/Pacific Australia – Sydney Phone: +61-2-9554-2600 Fax: +61-2-9502-2556 Product Information Center: Phone: +61-2-9840-8200 Fax: +61-2-9634-6188 India – Bangalore Phone: +91-80-285-40800 Fax: +91-80-285-40820

Japan – Kawasaki, Kanagawa Phone: +81-44-844-8111 Fax: +81-44-812-3207 Product Information Center: Phone: +81-44-844-8013 Fax: +81-44-812-3200 Korea – Seoul Phone: +82-2-3415-4500 Fax: +82-2-3486-3810 Malaysia – Selangor Phone: +60-3-7805-3055 Fax: +60-3-7805-3066

Indonesia – Jakarta Phone: +65-6482-0311 Fax: +65-6482-1012

New Zealand – Auckland Phone: +64-9-634-4580 Fax: +64-9-634-4586

Singapore – Singapore Phone: +65-6482-0311 Fax: +65-6482-1012

Philippines – Makati City Phone: +632-848-0171 Fax: +632-867-8661

Taiwan – Taipei Phone: +886-2-8768-2788 Fax: +886-2-8768-2268

People’s Republic of China Hong Kong Phone: +852-2735-1628 Fax: +852-2735-0243 Shanghai Phone: +86-21-2407-1588 Fax: +86-21-2407-1599

Thailand – Bangkok Phone: +66-2-955-0500 Fax: +66-2-955-0505

Lithuania and Latvia Lithuania – Vilnius Phone: +370-5-213-1402 Fax: +370-5-213-1403 Product Information Center: Phone: +370-5-211-3016 Fax: +370-5-213-1403

South Africa – Port Elizabeth Phone: +27-41-503-4500 Fax: +27-41-581-0440

Vietnam – Ho Chi Minh City Phone: +84-8-930-5546 Fax: +84-8-930-3443

Europe/Middle East/Africa Austria – Vienna Phone: +43-1-905-60-0 Fax: +43-1-905-60-1333 Product Information Center: Phone: +43-1-905-60-1249 Fax: +43-1-905-60-1251

France – Cergy-Pontoise Cedex Phone: +33-1-3420-8888 Fax: +33-1-3420-8600 Product Information Center: Phone: +33-1-3420-8686 Fax: +33-1-3420-8623

Belarus – Minsk Phone: +375 17 237 47 94 Fax: +375 17 237 47 94

France Export Divisions – Cergy-Pontoise Cedex Phone: +33-1-3420-8804 Fax: +33-1-3420-8699

Global Contacts

Belgium – Kessel-Lo Phone: +32-16-352-300 Fax: +32-16-352-352 Bulgaria – Sofia Phone: +359-2-971-2152 Fax: +359-2-971-2153 Czech Republic and Slovakia Czech Republic – Kurim Phone: +420-541-162-111 Fax: +420-541-162-223 Product Information Center: Phone: +420-541-162-113 Fax: +420-541-162-132 Denmark – Glostrup Phone: +45-43-48-04-00 Fax: +45-43-44-14-14

Germany – Bensheim Phone: +49-6251-133-0 Fax: +49-6251-133-1600 Product Information Center: Phone: +49-6251-133-1999 Fax: +49-6251-133-1988 Greece – Athens Phone: +30-210-9370-396/397 Fax: +30-210-9370-655 Hungary – Budapest Phone: +36-1-289-1000 Fax: +36-1-289-1010 Product Information Center: Phone: +36-1-289-1016 Fax: +36-1-289-1017 Ireland – Dublin Phone: +353-1-866-5612 Fax: +353-1-866-5714

Egypt – Cairo Phone: +202-419-2334 Fax: +202-417-7647

Israel – Petach-Tikva Phone: +972-3-929-0999 Fax: +972-3-919-1088

Estonia – Tartu Phone: +372-5138-274 Fax: +372-7400-779 Finland – Helsinki Phone: +358-95-12-34-20 Fax: +358-95-12-34-250

Italy – Collegno (Torino) Phone: +39-011-4012-111 Fax: +39-011-4031-116 Product Information Center: Phone: +39-011-4012-428 Fax: +39-011-40-287-428

Netherlands – ’s-Hertogenbosch Phone: +31-73-6246-246 Fax: +31-73-6212-365 Product Information Center: Phone: +31-73-6246-999 Fax: +31-73-6246-998 Norway – Nesbru Phone: +47-66-77-88-50 Fax: +47-66-77-88-55 Poland – Warsaw Phone: +48-22-4576-700 Fax: +48-22-4576-720 Product Information Center: Phone: +48-22-4576-704 Fax: +48-22-4576-720 Romania – Bucharest Phone: +40-21-311-3479/3596 Fax: +40-21-312-0574 Russia – Moscow Phone: +7-495-790-7902 Fax: +7-495-721-1893 Product Information Center: Phone: +7-495-790-7902-404 Fax: +7-495-790-7902-401 Russia – St. Petersburg Phone: +7-812-718-8192 Fax: +7-812-718-8193

Spain – Barcelona Phone: +34-93-291-0330 Fax: +34-93-201-7879 Sweden – Upplands Väsby Phone: +46-8-50-72-50-00 Fax: +46-8-50-72-50-01 Switzerland – Steinach Phone: +41-71-447-0447 Fax: +41-71-447-0444 Turkey – Istanbul Phone: +90-212-281-8181/2/3 +90-212-282-5130/5430 Fax: +90-212-281-8184 Ukraine – Kiev Phone: +380-44-206-2265 Fax: +380-44-206-2264 Product Information Center: Phone: +380-44-206-2265 Fax: +380-44-206-2264 United Kingdom – Stanmore, Middlesex Phone: +44-8706-080208 Fax: +44-208-954-6234 Product Information Center: Freephone (UK only): 0800-267-666 Phone: +44-8706-080208 Fax: +44-208-420-8095

Slovenia – Ljubljana Phone: +386-1561-3270 Fax: +386-1561-3240

74 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

AMP Standard Terminals and Splices

Engineering Notes

Engineering Notes 75 Catalog 82042 Revised 07-08 www.tycoelectronics.com

Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units.

Dimensions are shown for reference purposes only. Specifications subject to change.

USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425

South America: 54-11-4733-2015 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080208

Tyco Electronics Corporation Harrisburg, PA 82042 - Rev. 7/08 - OG3B