Idea Transcript
Automation for a Changing World
Delta Elevator Solutions
www.deltaww.com
Smarter. Greener. Together.
Who We Are Delta is a market leader that has won wide recognition as a: ■■ Global power and thermal solution provider for Apple, IBM, HP, Lenovo and more; No.1 in Switching Power Supplies since 2002, DC Fans since 2006. ■■ Leading telecom power system provider for telecom carriers in Europe, the Americas, Asia and emerging markets; Long term partnerships with Vodafone, Orange, China Mobile, Telefonica and more. ■■ Leading brand in industrial automation applications, factories, processes, machines, and robots; specific solutions for textile, packaging, machine tools and more.
About Delta Industrial Automation Since the launch of our first AC motor drive in 1995, the Delta industrial Automation Business Group (IABG) has focused on automation technology with quality, reliability and precision to realize our promise of “Automation for a Changing World”. We provide innovative automation products that include AC motor drives, power quality improvement devices, sensors, and control and motion devices. With enhanced integration and industrial network development, our industrial automation solutions find application in a broad range of machinery, including: metal processing machines used in the food industry, textile industry, chemical industry, electronics industry, plastic industry and more; automation equipment used in the pharmaceutical industry and printing industry; and energy-saving air-conditioning and water supply facilities used in buildings. Our mission is: “To elevate our living environment through advanced automation technology and value added innovation”. With Delta's innovative, reliable, energy-saving automation solutions and rapid global service, we help make the world "Smarter. Greener. Together." with our partners and customers.
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Table of Contents Overview
03
IED
05
Introduction Features Accessories
ED
11
Introduction Features System Structure
VFD-DD
15
Introduction Features Servo Motor - ECMD Series
Energy Saving Solutions AFE2000 Features REG2000 Features
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Overview Elevators have become modern day necessities that provide fast and efficient transportation for passengers and goods. They are found everywhere—in multistory buildings, train stations, airports, hospitals, factories as well as apartment buildings and high rises. As people rely more heavily on elevators, reliability and safety issues have become of greater concern. Delta Electronics, a professional industrial automation solution provider with years of experience and skill in drive technology, introduces you to its energy-saving, reliable and efficient elevator solution that is suitable for all installation requirements. Delta provides two types of compact drive for elevator builders to select from according to their requirements. Both are suitable for machine-room-less applications. The Integrated Elevator Drive IED Series integrates drive and controller functions into one unit, which saves on installation space, as well as procurement and wiring time. The Elevator Drive ED Series is a slim type elevator drive that is equipped with a complete time sequence function specially designed for elevator control. It is easy to use with built-in elevator parameters and functions. Both drives are suitable for traditional geared induction motors and highly efficient permanent magnet motor applications and are designed with a high safety standard that supports Emergency Power Supply (EPS) functions. In addition, when working together with Delta's power regeneration devices Active Front End Unit AFE2000 Series or the Power Regenerative Unit REG2000 Series, the regenerative energy produced during braking is converted into reusable electricity and supplied back to the mains for other facilities to use and to achieve an ultimate energy savings of more than 30%. Delta provides you with an outstanding elevator solution that features cost savings, reliability, energy savings, and smaller installation space as well as high durability for a longer service life.
Airport
Shopping Mall
Commercial Building
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High Rise
Hospital
Apartments
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Series The IED series is an integrated drive that incorporates Delta's drive control technology with controller functions in one unit for ultimate application flexibility and convenience. One drive design saves procurement and research time for purchasing separate controllers and drives, and eliminates compatibility concerns. Benefits include a simplified tuning process that only requires parameter setting for elevator operation and drive functions, it is easy to maintain so users can quickly define and correct errors via troubleshooting signals, and it saves on installation space. For additional application convenience, the IED series supports various common encoder feedback cards and provides versatile elevator accessory options for all types of elevator application requirements.
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Control
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High-efficiency group control function to control multiple-elevators without additional control cards Demo and Attendant service modes Single and double door elevator applications
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Controls up to 48 floors
■■ ■■
Design
■■ ■■ ■■
Compact design, suitable for machine-room-less applications Modular design of fans and capacitors for easy replacement and maintenance Includes a small-size LED keypad that allows users to set and check drive status
Drive
■■ ■■ ■■
Tune
■■ ■■
■■
Energy Saving
■■
■■
■■
Efficiency
■■
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Supports asynchronous and synchronous motors Emergency Power Supply (EPS) function Double safety protections. Examine output phase loss at all time and check torque output before releasing the mechanical brake
Auto-learns hoistway and auto-detects floor height Auto-tunes motor parameters without load disconnection PC software monitors motor operation status
Power regeneration function - available when installed with Delta's Active Front End (AFE2000 series) or Power Regeneration Unit (REG2000 series) Scheduled lighting and air circulation time for the elevator car Standby mode for energy saving
Direct stop - multi-speed speed control to provide for higher efficiency and a more comfortable ride Peak hour operation mode
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Features
One Drive for All Control IED
Delta's AFE2000 Series and the REG2000 Series provide power regeneration functions that collect regenerative energy and convert it into reusable electricity for other facilities use. They reduce total energy consumption and lower the temperature in the control room.
【Optional】
welcome
Power Regeneration Unit REG2000 Series
1. Power Regeneration
1. Power Regeneration
2. Improved Power Factor 3.Harmonics Suppression
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2
3
4
5
6
7
8
9
*
【Optional】
Active Front End AFE2000 Series
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0
-
Floor Display Board ◆ Vertical matrix display board Standard Type
◆ Vertical/Horizontal matrix display board - Standard Type
Integrated Cartop and Button Board ◆ Integrated cartop and button board
◆ Button extension board
【Optional】
External Digital Keypad
PC Software USB port convenient for program upload, download and tuning processes
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•
Controller setting
•
Drive setting
•
Copy parameter
Features Auto-tuning with load u
Ability to perform auto-tuning with loads , no need of re-assembling the elevator structure
u
Supports various type of encoders with loads present
u
Precisely measures the motor parameters with loads present
u
Precisely measures the PG offset angle with loads present
u
Easy and simple tuning process to facilitate the installation at construction site, no need to add additional loads for balancing
u
Safe, reliable, and work-saving
Smooth start and stop without load compensation u
Easy adjustment with simple testing process
u
Applicable to any elevator structure, provides precise control, reliable, high efficiency and not affected at all by external conditions
u
Auto adjust of starting torque to provide a smooth and comfortable ride
Fast and smooth torque control after mechanical brake release
Speed
Start control
Operation command DC braking Mechanical brake
160ms
Start control
Output current of the drive
Reliable ride with comfort and safety ensured u
Auto detect output phase loss to ensure proper operation of motor
Operation command Drive is ready
Detect output phase loss
Check torque output
Release mechanical brake
Dual output protection mechanisms strictly ensure elevator operation for passenger safety
u
Auto confirm torque output
u
Power outage protection functions. Supports single-phase 230 VAC UPS system to provide the drive with sufficient power for evacuation and triggers light-load direction search function to detect the light-load elevator direction
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The light-load direction search function is triggered when power failure occurs and brings the elevator to the nearest floor immediately
Modular design u
Modular design of fans and capacitors facilitate the maintenance process
u
Easy to remove and replace
Compact design of control cabinet to strengthen the structure u
Thin body design, with a minimum thickness of 146mm
146mm
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Series The ED series is an advance and slimmer version of Delta's first generation elevator drive VFD-VL series. It inherits VL series features with more elevator functions and enhanced performance. Excellent features include various time sequence control functions that are designed especially for elevator applications, with the ability to control both synchronous and asynchronous motors without encoder feedback, and a modular design for fans and capacitors for easy replacement and maintenance. The slim structure design makes a perfect solution for all types of elevator, especially for the no machine room applications.
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E D
= Economical Environment friendly Excellence in elevator control
= Durability Design Drive Delivery
Features < Supports both asynchronous and synchronous motors < Performs auto-tuning with loads < Auto-adjusts starting torque, load compensation, manual control < Precise time sequence for elevator motion (start/stop) < Compact size for easy installation in an elevator control cabinet with more space availability < Dual-output protection for reliable rides < Supports 1-phase 230VAC Uninterruptible Power System (UPS) < Built-in LED keypad, (Optional pull-out type LED keypad upon request) < USB port and standard computer software for easy tuning < Supports STO (Safe Torque Off) SIL2
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Features Simple Instructions u
Auto-tuning with load < Ability to perform auto-tuning with load when elevator structure is complete < Supports all types of encoders < Precisely measures the motor parameters and PG offset angle < Load balance without adding additional loads, safe and convenient
u
Auto-homing mode reduces maintenance costs
u
USB port facilitates program upload/download for easy tuning process
u
Compact control box design strengthens the drive structure < Thin body design, with a minimum thickness of only 146mm
146mm
Ride Comfort u
High density current for scheduling, precisely controls the elevator's start/stop
Fast and smooth torque control after mechanical brake release
Speed
Start control
Operation command DC braking Mechanical brake
160ms
Start control
Output current of the drive
u
Independent parameter settings for DC current injection at start and slip compensation gain in motoring and generator mode. Increases elevator commissioning flexibility.
Safety Ensured u
Dual output protection for reliable ride
Operation command
< Auto-detects output phase loss to ensure proper motor operation < Auto-checks torque output before the mechanical brake is released u
Drive is ready
Detect output phase loss
Check torque output
Release mechanical brake
Dual output protection mechanisms strictly ensure elevator operation for passenger safety
Emergency operation < Supports single-phase 230VAC Uninterruptible Power System (UPS). Light-load direction search function is triggered automatically when power failure occurs
The light-load direction search function is triggered when power failure occurs and brings the elevator to the nearest floor immediately
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System Structure Delta Power Regeneration Solutions Option 1: AFE2000
Option 2: REG2000
Lower harmonics, improves power factor, regenerates power and replaces the brake resistor
Regenerates power and replaces the brake resistor and replaces the brake resistor
Mains Power
Mains Power
Serial Connection
Parallel Connection
VFD Soft
CAN BUS Communication Modbus
LCD Keypad
Multi-function Input Elevator Controller
Multi-function Output HMI
Frequency Divider Output
PM Motor
Induction Motor
PG Feedback Cards PG Feedback Cards
EMED-PGHSD-1
< Heidenhain ERN 1387 < Heidenhain ECN 1313 < SICK HIPERFACE < Open-collector < Differential < UVW
EMED-PGABD
EMED-PGAB
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Series Door Drive Functions and Features u
User Friendly Design
Compact and Slim 55mm
Power Switch Removable Terminal Blocks
u
Built-in Digital Keypad
Door Control Solutions
< Distance Control Mode For encoder applications this mode precisely controls the door’s opening and closing position via encoder feedback signal. Encoder
< Speed Control Mode For induction motor applications this mode executes door opening and closing via 2~4 limit sensors or switch sensors. limit sensors / switch sensors
u
< Multi-step Speed Control Mode For PLC applications this mode uses Delta's PLC as a host controller to control door opening and closing in multi-step speeds. Delta's PLC
Built-in Door Control Functions < Door Width Auto-tuning Door width is automatically measured and saved as the door opens and closes. It will open and close twice to confirm the door width accuracy. Once confirmed, the measurement is recorded into the drive's parameters. < Smooth Door Curve The door reopens in a reverse direction when a door blockage is detected. The reopening is performed with a smooth curve to minimize the impact of vibration. < Demo Mode Demo mode demonstrates the door open, close and reverse motions to ensure the performance and quality of the drive system for different door structure door structure. < Asynchronous (IM) and Synchronous (PM) motors applications Compatible with the Delta ECMD series door control servo motor and other asynchronous motors (signal type encoder that accepts open collector and differential signal with 5 or 12VDC. < Door Protection System Passengers enter and exit the elevator with greater safety. When the light curtain and safety panel fail to function, the drive commands the door to re-open as it detects a rise of current caused by the blocked door. < Blockage Detection 4 steps: detect blockage under torque control, door holding at current position for few seconds, door “OPEN/CLOSE” time-out, force door open. < Built-in
EMI filters
(except for Basic Models)
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Servo Motors ECMD Series
u
Compact dimensions with 55mm thin design High Instant Torque up to 5N-m Power rating 70, 80, 100W Built-in encoder IP40 with optional dust cap
u
Maximizes installation flexibility
u u u u
< Both
sides of motor can be installed
Specifications
Environment
Motor Specifications
Rated Specifications
Frame
Rated Power (W) Rated Voltage (V) Rated Torque (N-m) Rated Speed (rpm) Rated Current (A) Pole Numbers Encoder Resolution Continuous Stall Torque (N-m) Max. Instant Torque (N-m) Max. Speed (rpm) Max. Instant Current (A) Weight (kg) Maximum Winding Temperature Operating Temperature Storage Temperature Operating Humidity (%RH)
ECMD-B91207M_
ECMD-B91608M_
ECMD-B81610M_
350 0.7 10 10 bit (256ppr) 2.0 5.0 750 2.5 2.5
250 1.0 16 10 bit (256ppr) 3.0 5.0 600 2.5 3.0 130℃ 5~45℃ -10~50℃ 20~95%RH (Non-condensing)
280 0.95 16 12 bit (1024ppr) 3.5 5.5 500 2.5 3.0
70 220 2.0
Storage Humidity(%RH) IP Rating
80 220 3.0
20~95%RH (Non-condensing) IP20 (Standard)；IP44 (Optional)
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100 220 3.5
Series Features < Replaces
traditional brake resistor to reduce heat energy
< Clear
energy savings: more than 95% of the regenerative energy is converted into electricity and supplied back to the mains
< Full-load < AC
motor drives with AFE2000: provides 4-quadrant operation with variable frequencies
< Constant
u
operation: input-side current THD lower than 5% and power factor up to 99% DC bus voltage: unaffected by mains voltage fluctuations
Replace traditional brake resistors with the AFE2000 to convert regenerative energy (excess heat) into reusable electricity. AFE2000 Reduces Harmonics Improves Power Factor Power Regeneration
Traditional Brake Resistor Power Consumed Regenerative Energy
Dissipate the regenerative energy as heat
Drive Drive
Mains power
Reactor
Mains power
AC Motor Drive
Regenerative Energy
Regenerative Energy
Braking Unit
Lights Air Conditioners
Regenerative Energy
Reusable Electricity Regenerative Energy
Heat
Applications The AFE2000 Series features excellent harmonic suppression to control the existing harmonics of an inverter system to THD < 5% at all frequencies and provide high stability to the system. It is suitable for applications that contain electronic equipment with high sensitivity to harmonic distortion and the environment with high harmonic suppression standards, such as elevators in hospitals or research centers and high speed elevators that are faster than 2.5m per second.
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Series Features < Lower
harmonics and high power factor using sinewave PWM control
< Compact
design with reactor included and easy installation needs only 5 wires of connection
Regular solution Inverter (55kW / 400V) + Brake Unit + Brake Resistor
Delta solution Inverter (55kW/400V) + Delta REG2000
50 %
Space saving
< Replaces
traditional brake resistors providing reduced heat generation and more than 95% power regeneration
efficiency REG2000
Power Consumed Regenerative Energy
Converts regenerative energy into reusable electricity
Traditional Brake Resistor Dissipates regenerative energy as heat
Drive
Drive
Mains
Inverter
Mains Regenerative Energy
Lights
Regenerative Energy
Braking Unit HVAC
Regenerative Energy < Improves < Modbus < High
Electricity
drive brake torque 125% to 150%
Regenerative Energy
Heat
485 communication to real-time monitor kWh and cost
flexibility, compatible with other inverters and servo drives
< Parallel
connections for larger power applications
< More
option cards* available upon purchase: MODBUS TCP, CANopen (DS301), PROFIBUS, DeviceNet, EtherNet/IP
*Please contact Delta Industrial Automation
Applications The REG2000 Series is a substitute for traditional brake resistors. It converts braking regenerative energy into reusable power and supplies it back to the mains for other facilities to use, such as for lighting or HVAC system. It provides substantial energy savings. In addition, there is no more braking resistor overheating problem and it keeps the elevator machine room cool. The REG2000 Series is suitable for elevator applications with speeds lower than 2.5m per second.
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Industrial Automation Headquarters Delta Electronics, Inc. Taoyuan Technology Center No.18, Xinglong Rd., Taoyuan City, Taoyuan County 33068, Taiwan TEL: 886-3-362-6301 / FAX: 886-3-371-6301
Asia
Delta Electronics (Jiangsu) Ltd. Wujiang Plant 3 1688 Jiangxing East Road, Wujiang Economic Development Zone Wujiang City, Jiang Su Province, P.R.C. 215200 TEL: 86-512-6340-3008 / FAX: 86-769-6340-7290 Delta Greentech (China) Co., Ltd. 238 Min-Xia Road, Pudong District, ShangHai, P.R.C. 201209 TEL: 86-21-58635678 / FAX: 86-21-58630003 Delta Electronics (Japan), Inc. Tokyo Office 2-1-14 Minato-ku Shibadaimon, Tokyo 105-0012, Japan TEL: 81-3-5733-1111 / FAX: 81-3-5733-1211 Delta Electronics (Korea), Inc. 1511, Byucksan Digital Valley 6-cha, Gasan-dong, Geumcheon-gu, Seoul, Korea, 153-704 TEL: 82-2-515-5303 / FAX: 82-2-515-5302 Delta Electronics Int’l (S) Pte Ltd. 4 Kaki Bukit Ave 1, #05-05, Singapore 417939 TEL: 65-6747-5155 / FAX: 65-6744-9228 Delta Electronics (India) Pvt. Ltd. Plot No 43 Sector 35, HSIIDC Gurgaon, PIN 122001, Haryana, India TEL : 91-124-4874900 / FAX : 91-124-4874945
Americas
Delta Products Corporation (USA) Raleigh Office P.O. Box 12173,5101 Davis Drive, Research Triangle Park, NC 27709, U.S.A. TEL: 1-919-767-3800 / FAX: 1-919-767-8080 Delta Greentech (Brasil) S.A. Sao Paulo Office Rua Itapeva, 26 - 3° andar Edificio Itapeva One-Bela Vista 01332-000-São Paulo-SP-Brazil TEL: 55 11 3568-3855 / FAX: 55 11 3568-3865
Europe
Deltronics (The Netherlands) B.V. Eindhoven Office De Witbogt 20, 5652 AG Eindhoven, The Netherlands TEL : +31-40-2592850 / FAX : +31-40-2592851 VOIP : 170 *We reserve the right to change the information in this catalogue without prior notice.
Delta_Elevator Solutions_C_EN_20140901