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Ten laboratories participated in a collaborative study to determine the total moisture and fat in raw and processed meat

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802 LEFFLER ET AL.: JOURNAL OF AOAC INTERNATIONAL VOL. 91, NO. 4, 2008 FOOD COMPOSITION AND ADDITIVES

Determination of Moisture and Fat in Meats by Microwave and Nuclear Magnetic Resonance Analysis: Collaborative Study TIMOTHY P. LEFFLER, CINDY R. MOSER, BOBBIE J. MCMANUS, and JOHN J. URH1 CEM Corp., 3100 Smith Farm Rd, Matthews, NC 28104 JIMMY T. KEETON and AMY CLAFLIN Texas A&M University, Department of Animal Science, 2471 TAMU, College Station, TX 77843-2471 Collaborators: K. Adkins; A. Claflin; C. Davis; J. Elliot; P. Goin; C. Horn; J. Humphries; K. Ketteler; P. Perez; G. Steiner

Ten laboratories participated in a collaborative study to determine the total moisture and fat in raw and processed meat products by microwave drying and nuclear magnetic resonance (NMR) spectroscopy. Meat products were prepared following the AOAC Method and analyzed using CEM Corp.’s SMART Trac Moisture and Fat Analysis system. SMART Trac provides moisture results by measuring the weight loss on drying by microwave energy. The dried sample is then analyzed by NMR spectrometry for fat content. Moisture and fat results are displayed and reported by the SMART Trac as a percentage (g/100 g). Microwave drying is an AOAC-approved reference method (Method 985.14), Moisture in Meat and Poultry Products. NMR spectrometry is a secondary technique used to determine the concentration of various constituents in biological, organic, or chemical samples. The study design was based on Youden’s matched pair principle for collaborative tests. For the purposes of this study, 10 laboratories each tested 10 Youden matched pairs, for a total of 20 samples. The study samples represented a range of products processed daily in plant operations. Included were raw meat samples (beef, pork, chicken, and turkey) as well as processed meats (beef hot dog, pork sausage, and ham). The total moisture content of the undiluted samples, as received for the purposes of this study, was determined by AOAC Method 950.46 and ranged from 54.03 to 74.99%. The total fat content of the undiluted samples was determined by AOAC Method 960.39 and ranged from 1.00 to

Submitted for publication June 2008. The recommendation was approved by the Methods Committee on Commodity Foods and Commodity Products as First Action. See “Official Methods Program Actions,” (2008) Inside Laboratory Management, May/June issue. 1 Author to whom correspondence should be addressed; e-mail: [email protected]

29.79%. Statistical analysis of study results for total moisture yielded a relative standard deviation for repeatability (RSDr) range of 0.14 to 0.95% and a relative standard deviation for reproducibility (RSDR) range of 0.26 to 0.95%. Statistical analysis for total fat yielded similar RSDr and RSDR range of 0.74 to 4.08%. Results for turkey had higher RSDr and RSDR values, both at 12.6%, due to low fat content and possibly to the separation of the samples observed by some of the collaborators. Results demonstrate that microwave drying with NMR is a rapid, practical method providing results equivalent to AOAC Methods 950.46 (Forced Air Oven Drying) and 960.39 (Soxhlet Ether Extraction) in raw and processed meat products.

D

etermination of the moisture and fat content of meat products is commonly performed for raw material acceptance, in-process control, pricing, quality assurance, and regulatory compliance. The purpose of the study was to quantify the performance of CEM’s SMART Trac system for the rapid determination of moisture and fat for raw and processed meat products. This is of particular interest as the SMART Trac is already in widespread use in this industry. Traditional methods for determining the moisture and fat content of foodstuffs include loss on drying and solvent-based chemical extractions. The time lag inherent in the widely used traditional methods prevents production processes from operating at optimal efficiency. Furthermore, traditional methods require solvents that are expensive, often hazardous, and pose disposal problems. Accordingly, producers have sought alternative means for determining moisture and fat content in samples. Currently, an AOAC Official Method exists for rapid moisture analysis by microwave drying (1) and for fat analysis, which uses methylene chloride (2). The proposed rapid method also uses microwave drying for moisture analysis but includes nuclear magnetic resonance (NMR) for

LEFFLER ET AL.: JOURNAL OF AOAC INTERNATIONAL VOL. 91, NO. 4, 2008 803 Table 1. Youden pair identifiers were assigned to the following samples Pair No.

Pair

Sample No.

I

Ham, low-fat

17, 18

II

Ham, high-fat

19, 20

III

Pork, low-fat

6, 8

IV

Pork, high-fat

5, 7

V

Beef, low-fat

2, 4

VI

Beef, high-fat

1, 3

VII

Chicken, low-fat

9, 10

VIII

Beef hot dog, high-fat

13, 14

IX

Turkey, low-fat

11, 12

X

Pork sausage, high-fat

15, 16

fat analysis. This method of analysis was previously described in AOAC Peer-Verified Method PVM 1:2003 (3). Collaborative Study Ten laboratories participated in the collaborative study. The collaborators received 20 samples [10 Youden (4) matched pairs; see Table 1] comprising the primary meat

categories: beef, chicken, pork, ham, and turkey in various concentration ranges for moisture and fat in both raw and processed meat. Prior to the beginning of the study, a trial run was conducted between the Department of Animal Science at Texas A&M University (TAMU) and CEM using practice beef samples. Because all of the collaborators were experienced in the meat and food processing industry and proficient in sample analysis, they were not included in the trial run. The primary purpose of the trial run was to confirm sample preparation, packaging, delivery, and reporting. TAMU prepared the samples included in this study as follows: To minimize water loss during preparation and subsequent handling, samples weighing 4.5–6.8 kg (10–15 lbs) were used. Ground material was kept in containers with air- and watertight covers. Samples were prepared for analysis as follows: (1) Approximately 6.8 kg (15 lbs) of fresh product required for samples to be split (e.g., beef, high-fat, approximately 30%) and beef high-fat diluted to £5% of the initial fat value (e.g., 28.5–29.9% fat) were obtained fresh from national meat processing plants and stored at £4°C for £3 days. Additional samples necessary for the method setup (i.e., to establish a standard curve for a particular product) required only 2.3 kg (5 lbs) of material.

Table 2. Results of AOAC Methods for moisture (950.46) and fat (960.39) Moisture, % Sample No. 1

Fat, %

Sample name

Meana

SD

RSD

Meana

SD

RSD

Beef, high-fat

57.84

0.18

0.31

26.56

0.33

1.23

2

Beef, low-fat

67.31

0.14

0.21

11.23

0.15

1.33

3

Beef, high-fat, diluted

60.16

0.39

0.65

25.44

0.34

1.36

4

Beef, low-fat, diluted

68.86

0.20

0.29

10.63

0.13

1.25

5

Pork, high-fat

60.07

0.14

0.23

22.30

0.21

0.93

6

Pork, low-fat

74.50

0.04

0.05

2.26

0.03

1.53

7

Pork, high-fat, diluted

61.54

0.12

0.20

21.88

0.27

1.22

8

Pork, low-fat, diluted

75.39

0.04

0.05

2.18

0.04

1.65

9

Chicken

74.99

0.07

0.09

2.91

0.04

1.33

10

Chicken, diluted

75.90

0.25

0.33

2.79

0.04

1.37

11

Turkey

74.67

0.06

0.08

1.00

0.04

4.44

12

Turkey, diluted

75.43

0.07

0.09

0.74

0.03

4.63

13

Beef hot dog

54.03

0.07

0.13

29.79

0.14

0.47

14

Beef hot dog, diluted

55.54

0.08

0.14

28.80

0.20

0.70

15

Pork sausage

55.08

0.11

0.19

27.92

0.17

0.61

16

Pork sausage, diluted

57.12

0.42

0.73

26.99

0.17

0.64

17

Ham, low-fat

74.25

0.20

0.27

2.54

0.09

3.64

18

Ham, low-fat, diluted

75.91

0.09

0.12

2.37

0.11

4.83

19

Ham, high-fat

58.41

0.04

0.07

16.34

0.06

0.39

20

Ham, high-fat, diluted

60.18

0.08

0.14

16.03

0.12

0.75

a

Ten replicate determinations.

804 LEFFLER ET AL.: JOURNAL OF AOAC INTERNATIONAL VOL. 91, NO. 4, 2008

(2) Whole-muscle meat product samples were diced into approximately 5.08 cm (2 in.) cubes and passed through a Hobart grinder (Model 4612; Troy, OH) held at 4°C and equipped with a 1.27 cm (1/2 in.) plate. Coarse ground samples then were reground using a fine 0.3175 cm (1/8 in.) plate. All ground meat products then were homogenized in a chilled (4°C) Robot Coupe bowl chopper (Model R10; Jackson, MS) to a paste or pâté consistency. Ground material was placed in the chilled bowl chopper and chopped for 30 s. Then the inner side wall and bottom of the bowl were wiped down with a spatula [plastic or rubber spatula with 5.08 ´ 10.16 cm (2 ´ 4 in.) straight-edge blade], and the gathered material was transferred from the spatula to the bulk of the test sample. The process was repeated for an additional 30 s. Once the fat content was determined, Youden pairs were prepared with the balance of the meat homogenate. This was done by weighing a portion of the sample to the nearest gram and adding sufficient chilled, distilled, deionized water to dilute the fat content of the sample by approximately 0.4%. The samples were then rehomogenized as above to thoroughly incorporate the water, collected, and frozen. These prepared samples and their Youden pairs were analyzed following AOAC standard methods for moisture analysis, 950.46 (5), and fat analysis, 960.39 (6). All tests were performed 10 times each on 20 samples (10 Youden matched pairs) at TAMU. The results are reported in Table 2. After preparation of the Youden matched pairs of samples, the moisture levels varied from 54.03 to 75.91% and fat levels had a range of 0.74 to 29.79%. The homogeneity of the samples was evaluated for acceptability by determining the relative standard deviation (RSD) of the 10 replicate analyses for the samples using the criteria described by Thiex (7), where the resulting value should be 10 ppm. Signal detection: dual channel (quadrature) detection with programmable low-pass filtering, programmable data acquisition rate up to 4 MHz per pair of points (CEM Corp.), or equivalent. (c) Glass fiber sample pads.—CEM Corp., or equivalent. (d) Trac film.—Used to contain a sample while it is in the NMR; made of a proprietary material that does not interfere with the NMR determination (CEM Corp.). (e) Plastic sleeves.—CEM Corp. (f) Compression tool.—CEM Corp. (g) Teflon-coated spatula. (h) Grinding apparatus.—As described in AOAC 983.18.

sample type must be analyzed by AOAC Method 960.39, Soxhlet Ether Extraction. Samples should cover the entire fat range to be analyzed. Preferably, one high-fat reference sample and one low-fat reference sample should be analyzed. The reference values are stored in the SMART Trac system and replicate runs of each sample are then performed to determine the appropriate NMR signal values for that specific sample type. After completing the reference scans, the SMART Trac system will establish a linear relationship for fat determination for that type of sample. (2) Press the Ready key to initiate the analysis. Place 2 square glass fiber sample pads onto the balance pan in the SMART Trac microwave chamber and press Tare on the key pad. Tare weight is automatically recorded. (3) Transfer approximately 4 g of sample with a spatula to the center of one of the tared sample pads. Spread the meat sample evenly across the square pad (see Figure 2008.06, illustrations I and II). Note: Sample size should be 3–5 g. (4) Cover the sample with the other tared square pad, similar to making a sandwich, and place the pads back onto the SMART Trac’s balance pan. (5) Press Start on the key pad to begin the drying process. A temperature control system allows rapid temperature measurement of the sample during drying to adjust the microwave power delivery. Percent solids (g/100 g) results are displayed on the screen (±0.01%) after the sample has dried to a constant weight. Note: Five short beeps are heard when drying is complete. (6) Remove the sample pads with the dried meat sample and roll both in Trac film (see Figure 2008.06, illustrations III and IV). (7) Compress the rolled sample in the plastic sleeve using the compression tool, and insert sample into the NMR chamber for analysis. (8) Press Ready on the SMART Trac to continue the fat analysis, and then press Start to analyze for fat. Percent fat (g/100 g) is displayed on the screen (±0.01%).

C. Safety It is recommended that persons with heart pacemakers or other magnetically sensitive devices do not approach within 0.3 m (11 in.) of the SMART Trac magnet component. Certain heart pacemakers or other magnetically sensitive prosthetic devices may be affected by magnetic fields as low as 0.5 mT. D. Sample Preparation Follow method as described in AOAC 983.18. E. Determination (1) On the SMART Trac main menu screen, select Load Method, and then select the appropriate preprogrammed item to be analyzed, e.g., ground beef. Note: Different types of sample matrixes and fat will exhibit different responses on the NMR system. In order to obtain accurate fat readings, 2 or more samples of the specific

Table 5. Comparison of mean moisture percent values to reference values Study Sample Beef, high-fat

Reference

Youden pair

Mean

sR

Mean

SD

Recovery, %

VI

57.61

0.55

57.84

0.18

99.60

Beef, low-fat

V

67.07

0.29

67.31

0.14

99.64

Pork, high-fat

IV

60.05

0.26

60.07

0.14

99.97

Pork, low-fat

III

74.27

0.19

74.50

0.04

99.69

Chicken

VII

74.69

0.19

74.99

0.07

99.60

Turkey

IX

74.39

0.25

74.67

0.06

99.63

Beef hot dog

VIII

53.86

0.39

54.03

0.07

99.69

Pork sausage

X

54.83

0.32

55.08

0.11

99.55

Ham, low-fat

I

74.11

0.41

74.25

0.20

99.81

Ham, high-fat

II

58.13

0.30

58.41

0.04

99.52

LEFFLER ET AL.: JOURNAL OF AOAC INTERNATIONAL VOL. 91, NO. 4, 2008 809 Table 6. Comparison of mean fat percent values to reference values Study Sample

Reference

Youden pair

Mean

sR

Mean

SD

Beef, high-fat

VI

26.55

0.36

26.56

0.33

99.96

Beef, low-fat

V

11.32

0.15

11.23

0.15

100.80

Pork, high-fat

IV

22.30

0.28

22.3

0.21

100.00

Pork, low-fat

III

2.23

0.08

2.26

0.03

98.67

Chicken

VII

2.88

0.07

2.91

0.04

98.97

Turkey

IX

1.03

0.13

1.00

0.04

103.00

Beef hot dog

VIII

29.85

0.22

29.79

0.14

100.20

X

27.88

0.28

27.92

0.17

99.86

Pork Sausage

Recovery, %

Ham, low-fat

I

2.59

0.11

2.54

0.09

101.97

Ham, high-fat

II

16.25

0.17

16.34

0.06

99.45

Reference: J. AOAC Int. 91, 802(2008). Results and Discussion Collaborative study results for each material are presented in Tables 3 and 4. Data analysis was conducted using AOAC’s Interlaboratory Study Workbook Version 2.0 for Blind (Unpaired) Replicates (8). In order to apply the Youden pair data set shown in Tables 3 and 4 to this workbook, the data had to be modified. This modification determined the difference between the reference values reported in Table 2 for each Youden pair of samples. This difference was then applied to one of the Youden pair results. The resulting data set was essentially made up of blind duplicate results from each laboratory. Analysis of the collaborative study data found 5 result pairs that were identified as outliers by either the Cochran or Grubbs detection methods. The Cochran test showed that moisture in high-fat ham from Laboratory B should be rejected. The Single Grubbs test statistic showed that the moisture result for high-fat ham from Laboratory G and the fat result for low-fat ham from Laboratory A were to be rejected. The Double Grubbs test showed that the percent fat data from Laboratories G and H were to be rejected for turkey. The statistical analysis of the study is summarized in Tables 2008.06A and B. Moisture yielded a relative standard deviation for repeatability (RSDr) range of 0.14–0.95% and a relative standard deviation for reproducibility (RSDR) range of 0.26–0.95%. Statistical analysis for total fat yielded an RSDr and RSDR range of 0.74–12.6%. Collaborators' comments mentioned that turkey and chicken samples showed some separation of moisture from the solid components of the sample. This, in combination with the low fat concentration, may have contributed to the relatively high RSD reported for the turkey. It is believed that the relatively higher amount of fat present in the chicken helped to reduce the RSDr and the RSDR to 2.28 and 2.35%, respectively.

HorRat values were found to be acceptable for samples, ranging from 0.12 to 0.44 for moisture and 0.31 to 1.18 for fat, except for turkey. Turkey produced a HorRat for fat of 3.16, which exceeded the critical value of 2.00 for this statistic. The high result was due to the low amount of fat in the sample. Percent recovery reported in Tables 5 and 6 was determined by comparing the overall mean of the collaborator values from Tables 2008.06A and B to the reference values reported in Table 2. The recovery is excellent for all constituents. Recovery for moisture ranged from 99.52 to 99.97%, while fat ranged from 98.67 to 103.00%. The data indicate that the moisture and fat results compare favorably with the AOAC results (Table 2) and are suitable for determining total moisture and fat in raw and processed meat products. Collaborators' Comments A number of collaborators reported that moisture had separated to the top of the container for Sample 10, diluted chicken, and Sample 12, diluted turkey. Collaborators followed protocol instructions to rehomogenize the sample. Recommendations Based on the results of this study, it is recommended that the method for determination of moisture and fat in meats by microwave and NMR analysis be adopted First Action. Acknowledgments We wish to acknowledge Jimmy Keeton of TAMU, Department of Animal Science, College Station, TX, and his staff for assistance with sample collection, preparation, and distribution to the collaborative laboratories. In addition, a special thanks to Brandy Broglin of CEM Corp. for assistance with the study.

810 LEFFLER ET AL.: JOURNAL OF AOAC INTERNATIONAL VOL. 91, NO. 4, 2008

We thank the following collaborators for their time and effort involved in the study: Gina Steiner, Jones Dairy Farm, Ft. Atkinson, WI Patricia Perez, Quality Sausage, Dallas, TX Kay Ketteler, 5 Star Custom Foods, Ft. Worth, TX Paula Goin, Tyson Prepared Foods, N. Richland Hills, TX Amy Claflin, Texas A&M University, College Station, TX Chaunda Davis, CEM Corp., Matthews, NC Kevin Adkins, Wayne Farms, Dobson, NC Chris Horn, Wayne Farms, Douglas, GA Janet Humphries, U.S. Department of Agriculture, Blakely, GA Jill Elliot, Deibel Laboratories, Madison, WI References (1) Official Methods of Analysis (2000) 17th Ed., AOAC INTERNATIONAL, Gaithersburg, MD, Method 985.14

(2) Official Methods of Analysis (2000) 17th Ed., AOAC INTERNATIONAL, Gaithersburg, MD, Method 985.15 (3) Keeton, J.T., Hafley, B.S., Eddy, S.M., Moser, C.R., McManus, B.J., & Leffler, T.P. (2003) J. AOAC Int. 86, 1193–1202 (4) Youden, W.J., & Steiner, E.H. (1975) Statistical Manual of the AOAC, AOAC INTERNATIONAL, Gaithersburg, MD (5) Official Methods of Analysis (2000) 17th Ed., AOAC INTERNATIONAL, Gaithersburg, MD, Method 950.46 (6) Official Methods of Analysis (2000) 17th Ed., AOAC INTERNATIONAL, Gaithersburg, MD, Method 960.39 (7) Thiex, N.J., & Van Erem, T. (2002) J. AOAC Int. 85, 318–327 (9) AOAC Interlaboratory Study Workbook for Blind (Unpaired) Replicates (2006) AOAC INTERNATIONAL, Gaithersburg, MD, Version 2.0

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