Idea Transcript
C I
DOWEL ACTION IN REINFORCED CONCRETE CONSTRUCTION (BEAM-COLUMN
CONNECTIONS)
by ELY E .
KAZAKOFF
B . A . S c , University of B r i t i s h Columbia, 1971
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i
ABSTRACT The
t r a n s f e r of shear i n a beam-column j o i n t by
a c t i o n a l o n e was
experimentally
and a n a l y t i c a l l y s t u d i e d .
l a b o r a t o r y work i n v o l v e d the shear c a p a c i t y d e t e r m i n a t i o n
dowel The of
i n d i v i d u a l r e i n f o r c i n g s t e e l dowels embedded i n c o n c r e t e .
Two
main s e r i e s o f e x p e r i m e n t a l
and
t e s t s were conducted on bottom
top dowels - component p a r t s of a beam-column j o i n t .
A l l experi-
mental r e s u l t s were compared t o a t h e o r e t i c a l a n a l y s i s . The
t h e o r e t i c a l a n a l y s i s c o n s i s t e d of c h o o s i n g a
r a t i o n a l p h y s i c a l model, i . e . , a mode of b e h a v i o u r f o r each of the two
component p a r t s of the j o i n t .
experimental
r e s u l t s was
t h a t the model p r o v i d e s of the j o i n t .
done.
No c u r v e - f i t t i n g t o
the
These r e s u l t s do show, however,
a s a f e lower bound on the shear c a p a c i t y
A l s o , the model p e r m i t s r e a s o n a b l e e x t r a p o l a t i o n
t o o t h e r d e s i g n problems where the c o n d i t i o n s of the problem are not e x a c t l y the same as those imposed d u r i n g the
experimental
tests. A design
example of p r e d i c t i n g the shear c a p a c i t y of a
beam-column j o i n t on t h e b a s i s of dowel a c t i o n of the r e i n f o r c i n g s t e e l i s p r e s e n t e d f o r any
c o m b i n a t i o n of top and bottom dowels.
TABLE OP CONTENTS Abstract
i
Table of Contents
ii
L i s t of Figures
iii
L i s t of Tables
iv
Acknowledgements
i Page V
Chapter 1
Introduction
1
Chapter 2
Laboratory Program
7
2.1
Material
7
2.2
Fabrication of Test Specimens
7
Chapter 3
Foundation Modulus of Concrete K
10
Chapter 4
Bottom Dowel Tests
19
4.1
Experimental Procedure
19
4.2
Analysis
20
4.3
Comparison of Results with Previous Work
35
Chapter 5
Top Dowel Tests
40
5.1
Laboratory Test Program
40
5.2
Analysis
45
Chapter 6
The J o i n t :
Chapter 7
Conclusions
Sum of Top and Bottom Dowels ..,. j has been assumed to be independent of
concrete strength and the stress l e v e l at the cracked interface. Since this may not actually be so, Mast l i m i t s the term pf
to
i
15% of the concrete cylinder strength f . c
He also recommends
that #6 bars (intermediate grade steel) be taken as an upper l i m i t i n shear f r i c t i o n design. Hofbeck, Ibrahim and Mattock^' investigated the shear transfer strength of r e i n f o r c i n g dowels (stirrups) crossing a shear plane.
Concrete specimens with and without i n i t i a l cracks
along shear planes were experimentally tested.
When the concrete
specimens had an i n i t i a l crack along the shear plane, there was considerable contribution to shear transfer strength by dowel action.
For uncracked specimens, the reinforcement i s put into
tension as a t r u s s - l i k e action develops, i . e . ,
a saw-tooth action
as one face t r i e s to s l i p r e l a t i v e to the other. The s h e a r - f r i c t i o n design concept, as proposed by Mast, has been successfully applied to several design situations of which the author i s f a m i l i a r .
In one instance, a precast load
bearing beam-panel was dowelled into a cast-in-place column.
Due
to shrinkage, i t was feared that the two concrete surfaces may separate and f r i c t i o n would not develop between the two surfaces. In the hope of preventing t h i s , the cast-in-place column was revibrated within 90 minutes of the i n i t i a l pour i n order to "squeeze-out"
the excess water and thus minimize shrinkage.
In such cases as described above, i t may be useful to consider the dowel action of the s t e e l bars and design the beamcolumn connection on that basis.
The additional work and expense
of revibration could be avoided.
Also, i n order to insure shear-
f r i c t i o n a c t i o n , stringent construction tolerances
necessitate
that the precast units be positioned snugly against the forms of the cast-in-place u n i t s . In certain s i t u a t i o n s ,
shear keys are provided i n
columns against which a beam i s l a t e r cast.
Some design
engineers
consider this a very s t i f f connection and an i d e a l area for stress concentrations.
On the other hand, the design of such beam-
column j o i n t s on the basis of dowel action provides for a d u c t i l e j o i n t as characterized by the shear-deflection behaviour of i n d i vidual dowels (Appendix 1 and 2). Many connections are subjected to forces a r i s i n g from settlement, creep, and shrinkage.
These forces are generally
unknown and therefore the connection must possess d u c t i l i t y i n order to accommodate the additional stresses imposed by these forces. The following chapters present an experimental and a n a l y t i c a l study of dowel action i n a beam-column j o i n t and the results of this work are intended to f a c i l i t a t e the design of such connections.
7. CHAPTER 2.
LABORATORY PROGRAM
The laboratory work of forming, casting and curing followed a standard procedure for each test s e r i e s .
This chapter
describes the methods involved. 2.1
MATERIAL A l l the concrete was delivered by truck from a l o c a l
ready-mix plant.
Type III (High Early) Portland Cement and 3/4"
maximum size aggregate was used i n the mix.
A slump of 3" was
specified for each mix. The deformed bar r e i n f o r c i n g s t e e l was of the type used on construction projects (40 and 60 grade) and was obtained from a l o c a l supplier - cut and bent to the required shape. Steel samples were tested i n tension to determine y i e l d stress f
and ultimate stress f . Three concrete cylinders were tested at the beginning
of each test series and three at the end.
The value of the
compressive strength f* which was used in the analysis of the test results was an average of the six t e s t s . The concrete and s t e e l properties for each test series are 2.2
tabulated i n Table 2.1. FABRICATION OF TEST SPECIMENS After the plywood forms were coated with o i l , the pre-
fabricated cages of reinforcement were positioned i n the forms. During pouring, the concrete was consolidated with a v i b r a t o r .
8. Six companion cylinders ( 4 " x 8") were poured with each test series./
_ < . Wet burlap sacks were placed over the poured specimens
and everything was covered with.a p l a s t i c sheet to prevent moisture l o s s .
The burlap sacks were repeatedly moistened everyday.
The forms were stripped two days after pouring, but moist curing continued for a t o t a l duration of 10 days, after which the p l a s t i c and burlap sacks were removed and the specimens l e f t dry cure on the laboratory f l o o r .
to
Table 2 . 1 TEST SERIES •
Concrete and Steel Properties fi
(Ksi)
f
(Ksi)
f
u
(Ksi)
6.33 for a l l specimens
K TESTS
BOTTOM DOWEL TESTS Bar Sizes
#3
54
79
#4
56
80
#5
66
101
71
103
73
110
#6 #7
4.2 for allspecimens • :.
#8
69
#9
69
112
#10
66.4
102
#11
66.4
93
79,5
97.5
STS TOP DOWEL TE Bar Sizes
#4
5.675
65
#5
3.13
70.5
110
#6
3.13
66.4
100
#7
5.675
69.5
110
#8
3.13
64
104
#9
5.675
62.7
109
#10
5,675
62.7
87.5
#11
6.0
62.7
87.5
CHAPTER 3.
FOUNDATION MODULUS OF CONCRETE K
As previously mentioned, the t h e o r e t i c a l analysis for the bottom dowels required the value for the foundation modulus of concrete K as a function of dowel s i z e . each dowel s i z e ,
To determine K for
i t was decided to test 4 dowel sizes and i n t e r -
polate for the others.
Three specimens were cast for each of
dowel sizes #4, #6, #8 and #11.
Pouring and curing of concrete
followed the standard procedure as described i n Chapter 2. A t y p i c a l specimen i s shown i n F i g . 3.1a. Only the bottom-half of the dowel was embedded i n concrete.
The specimens
were tested i n a Baldwin loading machine with load and deflection simultaneously recorded on a X-Y p l o t t e r .
F i g . 3-lb is a
schematic representation of the laboratory set-up.
F i g . 3-2 shows
a specimen in the Baldwin just before the beginning of a t e s t . The deflection of the s t e e l dowel was measured with l i n e a r transformers positioned at each end of the dowel. x-y p l o t t e r recorded the average of the two deflections
The and also
the load which was applied continuously at an average rate of 6 Kips per minute. There were no v i s i b l e signs of distress specimen u n t i l a substantial load was applied'.
i n the concrete
Crushing and
s p a l l i n g of the concrete immediately below the dowel were the f i r s t v i s i b l e signs of progressive f a i l u r e .
For bar sizes #4 and
#6, the extent of f a i l u r e was only crushing of the concrete below the dowel.
For the #8 and #11 dowels, the usual crushing and
s p a l l i n g occurred at the i n i t i a l stages of loading.
Also, a
1.1.
LMWM6 P L A T E
*3
BEfNFORCING
STEEL
, P i g . 3:la Foundation Modulus Test Specimen
T o JC-Y
PLOTTER
L I M E LOAD
LINEAR
TRANSFORMER
STEEL TO
Fig.
PLATES
GLUED
SPEC I MEM
3-lb Test Specimen In Baldwin
L c
*°$
^
Fig.
3.3 F a i l u r e
of Test
Specimen
1.3.
h a i r l i n e crack began to propagate v e r t i c a l l y downwards and at the completion of the t e s t , the crack had progressed to the base of the specimen. An "explosive" type of f a i l u r e was prevented by the horizontal #3 reinforcing bars ( F i g . 3 . 1 a ) .
F i g . 3 . 3 shows the
specimen at the end of the t e s t . The load-deflection graphs for the #8 dowel tests are presented i n F i g . 3 - 4 . This set of graphs is t y p i c a l of the other series.
In order to amplify the straight l i n e portion of the
graphs, the v e r t i c a l scale on tests 2 and 3 was doubled.
This
f a c i l i t a t e d i n establishing the value for the slope of the graph. The foundation modulus K i s calculated.by determining the slope of the s t r a i g h t - l i n e portion of the load-deflection graphs and dividing the value by the width of the specimen which was 8 inches. slope s
l
K
o
p
e
=
=
A6
^Lope
Kl£ in. Ksi
Therefore the constant K denotes the reaction per unit length of the beam (dowel) where the deflection i s equal to unity (Timoshenko
).
-
The results of a l l the tests are tabulated i n Table 3 . 1 . and F i g . 3 . 5 i s a plot of the average K value for each dowel s i z e . The graph was drawn by j o i n i n g the experimental points.and extrapolating to the #3 dowel s i z e .
At each averaged point is
a heavy dark l i n e which gives the range i n the experimental values.
DOWEL
SIZE
Table 3 . 1
Foundation Modulus Tests
TEST NO.
FOUNDATION MODULUS K Ksi
#4
#6
1
512
2
536
3
323
1
820
2
875
3
665
1
925
#8
2
•
1
CONCRETE:
f c 1
=
457
787
863
870
3
#11
795
AVERAGE K Ksi
1,010
2
986
3
1,020
6,330
psl
1,005
The graph i n F i g . 3 . 5 i s for a concrete strength f* of 6 , 3 3 0 p s i as determined from the standard cylinder t e s t s . This graph can be scaled for other values of concrete strengths by the following method. The modulus of e l a s t i c i t y of concrete E of^jfTas
g i v e n by t h e e m p i r i c a l
E
pcf)
c
i s a function
equation:
= 3 3 w ^ J f * " \ (w = u n i t w e i g h t o f h a r d e n e d concrete i n c c and the foundation modulus K varies d i r e c t l y with E 2
,
K
2
K
l
Therefore
;
=
The factor for s c a l i n g the graph of F i g . 3 - 5 to other concrete strengths
is
or
This has been done for several concrete strengths as shown in Fig.
3 . 6 . The foundation modulus K i s not too sensitive to
varying concrete strengths since the curves of F i g . 3 - 6 l i e i n a narrow band.
i M!
1
I'M I M i " L i n LLLLUJ-.i.:..-..j...i..
:
CHAPTER 4 . 4.1
BOTTOM DOWEL TESTS
EXPERIMENTAL PROCEDURE In order to determine the shear capacity of the bottom
dowels, 36 concrete specimens, as shown in P i g . 4 . 1 , were formed and cast.
The variable involved i n this study was the dowel size
Pour specimens were cast for each dowel size ranging from #3 to #11.
-N
PLAN #3
Z
TIES
•#S
BARS
a BOTTOM
DovvEL
ELEVATION
F i g . 4 . 1 Bottom Dowel Specimen
')
The method of pouring and curing of concrete was as described in Chapter 2. It was desired to load the protruding steel dowels i n shear only.
For this purpose, a wide flange beam was clamped to
20. the steel dowels and the load applied at the mid-point of the beam.
F i g . 4.2 and 4.3 show the positioning of the test
(two per test) and the method of load a p p l i c a t i o n . applied with an Amsler hydraulic jack.
specimens
The load was
The deflection of the
s t e e l dowel was measured at the column face
(positions
1 and 2,
F i g . 4.2).- Since the deflection probes from the transformers were positioned on the dowel i t s e l f , the s t e e l clamps were attached 1/4" away from the column face to provide the necessary space for the probes.
As a result of t h i s set-up, some bending
moment would be developed in the dowel at the column face. is considered i n the t h e o r e t i c a l analysis; were again used to measure the deflections
This
Linear transformers and both
deflections
and load were simultaneously recorded on punched paper tape on a D i g i t a l Data Acquisition u n i t .
A computer program converted
the paper tape data into the shear-deflection graphs which are presented i n Appendix 1.
Four curves were obtained for each
dowel s i z e . For simulating the actual column conditions, the concrete column specimens were compressively stressed to 1 Ksi with the tension rods ( F i g . 4.2).
The force i n each tension rod was de-
termined with a strainsert b o l t . 4.2
ANALYSIS The behaviour of the bottom dowel embedded i n the con-
crete column specimen was modelled as a beam-on-elastic foundation. F i g . 4.4b shows a semi-infinite beam on an e l a s t i c discussed i n Timoshenko
'.
foundation as
This model i s assumed to represent
the section shown i n F i g . 4.4a.
STEEL
CLAMP
BRONZE
SHIM
TRANSFORMER
1/
TEST
PROBE FOR M E A S U R I N G DEFLECTION A T COLUMN
FACE
[
SPECIMEN LOAD TENSION
P
ROD
i z
T7777T
/
/
/
/
/
/
/
Fig.
/
/
i i / / / /
STRAINS6KT LOAOING
BEAM
BOLT
I
4.2 Loading Apparatus For Bottom Dowels
/T7T
23.
CONCRETE
BOTTOM
COLUMN
DOWEL
RESIOM
A
Fig.
MODELLEP
AS
BEAM-OH-ELASTIC FoUMPATIOM
4.4a Bottom Dowel Specimen
BOTTOM
ELASTIC
Fig.
SPECIMEN
OOWEL
FOUNDATION"
4.4b Bottom Dowel Specimen as a Beam-on-elastic Foundation
The solution to the d i f f e r e n t i a l equation for a semii n f i n i t e beam on an e l a s t i c foundation as shown i n P i g . 4 . 4 b is y(x)
=
e"
where
(Pcosgx --pMc fcosgx-sinBx-]•) ( 4 - 1 )
ex
3 =
h
,^
K
=
Foundation Modulus
E
=
modulus of e l a s t i c i t y of the beam
I
=
moment of i n e r t i a of the beam
The values obtained for the foundation modulus i n Chapter 3 were used in c a l c u l a t i n g the g term.
Since the bottom dowel specimens
had a concrete strength of 4 , 2 0 0 p s i , the values for the foundation modulus were scaled by using a factor of
•^H§-
=
(Refer to page 17)
0.815.
The units of K are Ksi and the value for E in a l l the analysis was 2 9 , 0 0 0 Ksi (modulus of e l a s t i c i t y of the s t e e l dowels). To determine the deflection at the column face,
the
value x = 0 must be substituted into equation 4 - 1 . y (x=0) ;
=
2
^
(P- M ) P
o
(4-2)
or rearranging P
=
2g EIy 4. 6 M 3
(4-3)
O •
As previously mentioned, since some room had to be provided forL-positioning the deflection probes onto the dowels, s t e e l clamps were not snug against the column face.
the
Hence, the
bending moment that i s developed i n the dowel at the column face i s opposite i n sign to that shown i n F i g ; 4.4b.
With the change
i n s i g n , equation 4-3 becomes P When M
Q
=
(4-4)
2g EIy - g M . 3
Q
i s zero, equation 4-4 reduces to P
=
(4-5)
2g EIy 3
The two extreme values of "M • are zero and M - the ° P p l a s t i c moment of the s t e e l dowel.
Equations 4-4 and 4-5 were
superimposed on the shear-deflection curves of dowel sizes #4, #7 and #11,
as shown i n P i g . 4 . 5 a , 4.5b and 4 . 5 c . The experi-
mental shear-deflection curve is an average of the 4 curves as shown i n Appendix 1 for the corresponding dowel s i z e . l i s t s the variables involved i n t h i s
Table
4.1
analysis.
As can be noted from the graphs, the t h e o r e t i c a l curves are below the experimental curve for the #11 dowel up to a def l e c t i o n of 0.04".
As the dowel size i s reduced the two t h e o r e t i -
cal curves shift closer to the experimental curve u n t i l the upper l i n e (equation 4-5) begins to exceed the experimental results at a deflection of 0.02"
(#4 dowel s i z e ) .
P i g . 4.6 is a plot of the shear at 0.03" deflection for the range of bar sizes tested.
Equations 4-4 and 4-5 are also
plotted with the value of "y" equal to 0.03".
The majority of
the experimental points are bounded.by the two extreme equations. (Heavy dark v e r t i c a l lines show the range in the experimental results.) 4.6.
Table 4.2 l i s t s the values required i n p l o t t i n g F i g .
The 3 term was evaluated for a concrete strength of 4,200 p s i .
T a b l e 4 . 1 Bottom Dowel
Dowel Size
Diameter d foment o f I n e r t i a (in.) ' I (in. ) 4
Variables
F o u n d a t i o n Modulus K (Ksi) (for
fi
= 4200 p s i )
3 =
\f~P
V4EI (E = 2 9 0 0 0 /
( 1 ) (in.) Ksi)
P l a s t i c moment M = 0.l67f a p. y 3
(KIP-IN j
#3
0.375
0.00097
180
1.13
0.48
#4
0.5
0.00306
372
1.01
1.17
#5
0.625
0.0075
520
0.88
2.7
#6
0.75
0.0155
640
0.77
5.
#7
0.875
0.0286
670
0.67
8.15
#8
1.0
0 . 049
700
0.59
11.5
#9
1.12
0.0775
730
0.53
16. 2
#10
1.25
0.12
770
0 . 49
21.6
#11
1.38
0.178
815
0.45
29.2
Table 4.2 Shear at 0.03 Deflection f* = 4200 p s i Dowel Size
•
E = 29000 Ksi
Average Shear at 0 . 0 3 " Deflection (Experiment) (KIPS)
y = 0.03"
P = 2g EIy - BM (Kips) 3
p
P = 2$ EIy (Kips) 3
#3
2.5
1.9
2.4
#4
3.6
4.3
5.5
#5
4.9
6.5
8.9
#6
10. 4
8.6
12. 4
#7
10.4
9.5
15.
#8
13.6
10.9
17.7
#9
18.4
11.9
20.5
#10
27.4
13.3
23.8
#11
30.
14.4
27.4
32.
The "knee" of the shear-deflection curves occurs (in most cases) at around the 0 . 0 3" value of deflection with the concrete s t i l l in the e l a s t i c range.
At this deflection there were
no v i s i b l e signs of crushing or spalling' of the concrete around the dowel.
Thus, for t h i s reason the t h e o r e t i c a l beam-on-elastic
foundation equation was compared to the 0 . 0 3 " value.
Extrapolating
the equation to higher values of deflection would result i n overestimating the shear capacity, since the concrete under the dowel begins to crush and crack and the shear-deflection curves assume a shallower slope. Nevertheless,
the experimental and t h e o r e t i c a l values
are i n close agreement, at the 0.03" value for the entire range of dowel s i z e s , with some sizes experiencing more deviation than, others. P i g . 4 . 7 is a plot of equation 4 - 5 for varying values of concrete strengths.
As was shown i n P i g . 3 . 6 , the foundation
modulus K i s not very sensitive to differences i n concrete strength.
Hence the 3 term i s also rather insensitive to con-
crete strength, with the result that the two graphs (Pig. 4 . 7 ) do not have much v a r i a t i o n .
For a 50$ increase i n concrete strength
the maximum increase i n shear capacity (for a #8 bar) is about 17%. The ultimate shear for each dowel was taken to be the stage at which the concrete was crushing under the dowel and no increase i n load was possible.
The ultimate shear and the shear
at 0 . 0 3 " deflection i s plotted i n F i g . 4 . 8 . In most cases the ultimate shear i s double that at 0 . 0 3 " d e f l e c t i o n .
A design
based on the 0 . 0 3 " deflection curve would provide a safety factor of 2 in most cases.
3.5.
4.3.
COMPARISON OF RESULTS WITH PREVIOUS WORK
The results of these tests were compared to previous work which has been done with r e i n f o r c i n g s t e e l dowels and metal studs. 4 . 9 presents the experimental results and two
Fig.
expressions
from the ACI-ASCE C o m m i t t e e . T h e r e the allowable shear for reinforcing s t e e l dowels i s given by the
where
For
/(A f cose) where a longitudinal crack propagated from the top dowel out towards the beam sides and then horizontally along the beam.
The area over which direct tension
occurs i s a rectangle 6" (beam width) by 1" (distance to stirrup), i . e . ,
6 square inches.
first
With the t e n s i l e strength of
52.
Pig.
5.7
Crack
Propagation
i n Top
Dowel
Test
.5.3.
concrete taken as 7 . 5 A ^ ^ J the shear force required to crack the section can be calculated -directly as = .7.5AFT *6
V
(5-3)
The results of this c a l c u l a t i o n are l i s t e d in Table 5 . 3 and F i g . 5 - 9 shows a plot of equation 5 - 3 i n r e l a t i o n to other experimental values. The effect of the f i r s t s t i r r u p y i e l d i n g s h a l l be considered next.
F i g . 5 . 8 i l l u s t r a t e s the condition at the f i r s t
s t i r r u p where the shear force V i s resisted by the tension i n the s t i r r u p .
The values given i n Table 5 . 4 are plotted i n F i g .
5.9,as two discontinuous straight lines #4).
(stirrup sizes #3 and
These two lines agree reasonably well with the ultimate
values obtained from experiment. In this test s e r i e s ,
i t was d i f f i c u l t to compare the
experimental and model deflections.
Since the f i r s t s t i r r u p
w i l l s t r a i n and therefore extend under the application of load, the deflection that i s measured at positions 1 (or 2.) i s not i d e n t i c a l l y the same as the deflection of the top dowel v e r t i c a l l y above p o s i t i o n 1 (or 2 ) .
(Refer to F i g . 5 . 2 . )
As shown i n F i g : 5 . 9 , the ultimate shear i s considerably higher than that obtained at 0 . 0 3 " deflection.. f a i l e d i n shear at ultimate ( F i g . 5 . 1 0 ) . #8 dowels,
The #4 dowel
In the case of #7 and
the f i r s t s t i r r u p ruptured at ultimate. ( F i g . 5 . 1 1 ) .
The #9, #10 and #11 test specimens had #4 size stirrups and i n these three cases the concrete beam f a i l e d i n shear (at the end with the larger s t i r r u p spacing - F i g . 5 . 1 3 ) ,
Table 5-3 Direct Tensile Force
Dowel Size
f
r
=
7
' fc' 5 /
(
K
s
l
)
V = 7 . 5 A ^ * 6 (KIPS)
0.565
3.39
#5
0.42
2.52
#6
0.42
2.52
0.565
3.39
#8
0.42
2.52
#9
0.565
3.39
0.565
3.39
O.58O
3.48
#11
F i g . 5.8
Y i e l d i n g o f the F i r s t
T a b l e 5.4
Stirrup
T e n s i o n at S t i r r u p Y i e l d A
Dowel Size
Stirrup Size
s f Stirrup Area ( i n . ) 2
(Ksi)
2T = A f KIPS s
J
#4 #5 #6
#3
0.22
54
0. 40
60
11.88
#7
#8 #9 #10
#11
#4
24