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Manufacturing Operations Management
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Manufacturing Operations Management
How do I run my manufacturing operations better? Different terms are just trying to explain how wide the scope can be be. The best name to describe the whole "category" of Level 3 operations is indeed Manufacturing Operations Management, or MOM. MOM represents a holistic solution to improve manufacturing operations performance. MOM systems are built to consolidate the management of several production processes, such as quality management, sequencing, non conformance f management, t assett management, t and d so on, within ithi one system.
Manufacturing Operations Management has extensive capability for supporting multiple key business processes and systems. 2013
© Siemens AG 2013 All rights reserved. Page 2
Manufacturing Operations Management is the core element to link PLM & Automation and to provide a real-time Industry Software layer
Plant model BoM, BoM BoP / Recipes NPI (new products) Globalization & consolidation has created enterprise t i platforms l tf to t manage the th Supply Chain and PLM processes with no link to the manufacturing base. The Siemens MOM Platform interacts with ERP, PLM and Automation domains to fill the gap, towards a single coordinated Enterprise.
Order/Supply chain data As-built data
Siemens Manufacturing Operations Management
Automation
Manufacturing Execution Data collection
Today SCM and PLM processes have no consistent interaction to the manufacturing base © Siemens Only Siemens is able to have PLM, ERP & Automation into a single coordinated Enterprise AG 2013 All rights reserved. Page 3
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Manufacturing Operations Management Siemens is expanding its portfolio towards a Manufacturing Operations Management (MOM). Replicate improvement across all plants and integrate intelligence from the shop floor to the top floor, maximizing efficiency and quality across production operations are the goals of manufacturing companies companies. Siemens MOM standardize and optimize manufacturing processes, minimizing lead-times, optimizing ti i i assett utilization, tili ti reduce d global l b l Ti Time-tot Market improving response time and increasing production visibility. This is critical to gaining the full benefits of further investments in manufacturing operations management solutions covering the whole enterprise.
PLM
SCM - ERP
QMS Q
R&D
EMI
APS
MES Production Management ISA-95 HMI-SW / SCADA
Automation NC
Batch PLC
HMI
Sensors, Drives, Field Instrumentation, … © Siemens AG 2013 All rights reserved. Page 4
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DCS
MOM
AS SW - Manufacturing Operations Management
PLM Choose technology capabilities that are integrated through a common solution platform and support all aspects of manufacturing operations Automate data collection Standardize processes Guarantee higher quality Provide visibility to decision makers investing in Manufacturing intelligence
PLM
SCM - ERP
QSYS
SIMATIC IT R&D Suite
SIMATIC IT Intelligence Suite
Transactio onal
Industry key steps to success:
Preactor GMPS/APS
MES SIMATIC IT Production Suite ISA-95
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SIMATIC Win-CC
Automation - Simatic Complete Connected Industrial Portfolio
NC
PLC
Batch HMI
Sensors, Drives, Field Instrumentation, …
DCS
Realtime
Only Siemens is able to offer a Complete & Integrated Industrial Portfolio with strong g Industrial Software Layer
Global presence of the Siemens MOM Team – R&D and Delivery Hubs Siemens has probably the largest Manufacturing IT organization in the world
Great Britain
Quick facts: HQ in i G Genoa, Italy It l
Chippenham
Core R&D sites in Germany, Italy, UK, India, Austria & US
Belgium Huizingen
Global Delivery Hubs in Key Regions
F France
Organization of approx 1.500 people Considerable Portfolio covering Vertical knowledge in key processes 500+ in R&D – significant investment
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Höhr-Grenzhausen Karlsruhe Nuremberg Lindau Eisenstadt Austria Italy Genova
Toulouse Detroit Portsmouth Chicago Boston Plano
Beijing Bangalore Mumbai
Global and worldwide partners network Strong St growth th - Faster F t growth th than th market k t
Germany
São Paulo
Shanghai
AS SW Manufacturing Operations Management portfolio: Five strong software offerings
I IA AS SW WinCC – HMI SW
SIMATIC IT - MES
WinCC OA -SCADA
QSYS - QMS
PREACTOR - APS
The Number 1 HMI-SW Complete and powerful HMI-SW functionality for all industry sectors Engineering Efficiency & TIA Portal Integration Highest Availability Openness & Scalability
The Leading MES Full featured MES with model based architecture Industry features built in for optimized portfolio in: Process Industries Discrete Industries Life Science Industries
Open & High End SCADA Open Architecture for flexible usage Platform neutral Large scale distributed applications possible Highest safety
Quality Management Quality Management Compliance Management Complete PDCA Cycle for Quality & Production
World Leader in APS SW Detailed Production Scheduling Capacity Planning Graphical MPS Used in all Manufacturing Sectors
5 strong building blocks as foundation for an integrated & complete Manufacturing Operation Management Software Portfolio
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Towards The Global Shop Floor Manufacturers value creation processes start at the plant
Each plant has its own strategy and they all operate in a very individual way Headquarters
Manufacturing operations need to be transparent and coordinated, worldwide
R&D Facility Plant Plant
Plant
S Successful f l coordination di ti can only l occur th through h seamless integration of operating levels
Plant Plant
Plant
Plant
Manufacturers need the right technological enabler to coordinate their manufacturing and R&D/ engineering processes Cross plant visibility can help to optimize global business
SIMATIC IT offers the right level of responsiveness for today's and tomorrow’s business requirements
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Fulfill the key market challenges with a unique MES/MOM solution
Main market challenges
MES/MOM benefits
Huge market and pricing pressure
Improve efficiency, flexibility and visibility
Recent economic crisis
Improve strategic decisions and business plans
Achieve the efficiency targets
Improve in different areas with key strategic initiatives
Innovation
Speed up on new products introduction, release, design, maintenance, …
Quality
Improve quality of raw materials materials, procedures procedures, setups, materials assembly, …
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Maximize Typical Manufacturing Execution and Intelligence benefits to the corporate level
Reduced waste and rework
MES benefitts at Pant lev vel
Interoperability with Enterprise, unlocking nlocking incremental ERP and PLM benefits
Higher materials yield
Improved efficiency of equipment
MES - MOM Improved OEE
Reduced work-in-progress p g
Manufacturing Intelligence with KPI’s & Reporting, facilitating g the collection,, tracking g and reporting p g of accurate and unified manufacturing performance data
Plantt Execution, Pl E ti systemizing t i i the th execution ti off production (modeling and building a workflow of procedures)
Increased overall quality
PLANT MES-MOM offers significant benefits improving operational performance in the plant and yet has a role to play in strategic initiatives 2013
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MES be enefits at the e enterprise level
ENTERPRISE
SIMATIC IT Portfolio Production Suite Production management and execution
Scalability y R&D Suite Integrating R&D and manufacturing processes, workflows and data
Efficiency Profitability
I lli Intelligence Suite S i Real-time data monitoring and historical data collection in a unified environment
Consistency Flexibility
Industry y Libraries Discrete Manufacturing Process Industry Life Sciences Industry
Visibility Quality Transparency
V l Added Value Add d Services S i A broad concept of Customer Care
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ISA-95 as Siemens MES Standard ISA-95 defines integration of control and business levels
SCM
Business Planning P & Logistics
ERP System
PLM System
Business Data Integration – B2MML
Unilab
SIMATIC IT Industry Libraries Inte erspec
Reportt Manager
Le evel 4
Le evel 3 MES M
SIMATIC IT Components
SIMATIC IT Framework
Process Data Integration – OPC – RFID Con ntrol
Levell 0,1,2
In nventory Ope eration
Quality Operation
Prroduction Op peration
Maintenance O Operation
Four Pillars in ISA-95: Process & Product Analysis
BATCH CONTROL
CONTINUOUS CONTROL
DISCRETE CONTROL
Third party DB
With the SIMATIC IT MES Portfolio, we cover fully the pillars of ISA-95 Both the functionality as the architecture of SIMATIC IT, allow modular, scalable approaches and enable faster roll-outs © Siemens AG 2013 All rights reserved. Page 12
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The open and diversified SIMATIC IT portfolio enables collaboration across plants and integration with ERP, PLM, SCM …
SIMATIC IT Production Suite for Increased Performance and Synchronized processes
Production Suite Production management and execution SIMATIC IT Production Suite organizes and integrates the manufacturing process, including standard operating procedures, control points and business events SIMATIC IT Production Suite is based on the ISA-95 standard and synchronizes h i b business i processes with ith manufacturing f t i processes, collecting ll ti and providing production and quality data
Manufacturing Workflow Order Scheduling
Cross industry standard software
Corrective Actions
Flexible and Scalable
Order Download OEE
Order Execution
Material Genealogy Material Load In
Quality Testing
Production Reporting
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True ERP collaboration through interoperability Lower cost of ownership Fast to roll-out Secure existing investments
SIMATIC IT R&D Suite for Increased Brand Value and Faster Time-to-Production R&D Facility
R&D Suite Integrating R&D and manufacturing processes, workflows and data
Unilab
SIMATIC IT R&D Suite decreases time-to-production and positively influences market position, cost and business results based on that capability SIMATIC IT R&D Suite uses key capabilities of SIMATIC IT Production Suite, combined with dedicated libraries comprising p g functionality y that is adapted p to R&D Environments in order to provide key collaboration tools
Historian
Production Modeler
R&D Reference
Manufacturing Facility Report Manager
Interspec & ProdDefMan
Data Other Material Components Integration Manager Services
SIMATIC IT R&D Suite FWB, LIMS & ELN
Process Industries
K F Key Features t
Life Sciences Industries
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Production Modeling, Material Management, Laboratory Information Management (LIMS), Product Specification Management Electronic Lab Notebook (ELN) to drive the day to day drive the dayto-day operational R&D activities and to document experiments and to make knowledge available within a common repository Formula Work benching Temporary Workspace Re-use of what is already available in SIMATIC IT Interspec Formulation Development with cloning & copying capabilities, calculation support
Unilab
Historian
Production Modeler
MES Reference
Report Manager
Interspec & ProdDefMan
Data Other Material Components Integration Manager Services
SIMATIC IT Production Suite
SIMATIC IT Intelligence Suite for Optimum Visibility
Intelligence Suite Real-time data monitoring and historical data collection in a unified environment SIMATIC IT Intelligence Suite turns large amounts of manufacturing data into real knowledge and drives business results based on that knowledge SIMATIC IT Intelligence Suite in each plant can deliver KPIs to a centralized Data Mart and provide an overview for manufacturing executives with drilldown capabilities Discrete Industries
KPIs Time Held, Time Late, Lead Time, Running Time, WIP Queue WIP, Queue, On Time Quality Dashboards and scorecards
Process and Life Sciences Industries
KPIs Machine States, Reliability Algorithms, Performance and dQ Quality lit Al Algorithms, ith D Design i S Speed d Al Algorithms, ith State Duration, Cycle time Dashboards and scorecards
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SIMATIC IT Portfolio: MES for Verticals Discrete Manufacturing
Production Suite Production management and execution
Scalability
R&D Suite Integrating R&D and manufacturing processes, workflows and data
Efficiency Profitability
Intelligence Suite Real-time data monitoring and historical data collection in a unified environment
Process Industries
Consistency Flexibility
Industry dust y Libraries b a es Discrete Manufacturing Process Industry Life Sciences Industry
Vi ibilit Visibility Quality Transparency
V l Added Value Add d Services S i A broad concept of Customer Care © Siemens AG 2013 All rights reserved. Page 16
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Life Sciences Industries
SIMATIC IT MES for Verticals Technological Highlights
SIMATIC IT for Discrete Manufacturing
SIMATIC IT for Life Sciences Industries
Continuous Investment in Repeatability and 360°Interoperability
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Productiized Industry y Libraries allow to offer specific func ctionality pac cks
SIMATIC IT for Process Industries
Industry Orientation: Standard Software + Vertical functionality packages Process Industries
Discrete Manufacturing
MES for verticals:
Life Sciences Industries
MES for verticals:
MES for verticals:
• Primary Production Mgt
• Assembly & Complex Manufacturing
• Electronic Batch Recording (eBR)
• Secondary Production Mgt
• Assembly in a box
• Weighing & Dispensing
I l di Including:
• Automotive
Including:
• Integrated Quality
Including:
• Asset & Utilities Mgt
• Quality and Non conformance
• Detailed Scheduling
• Detailed scheduling
• Integration with R&D Suite functionality: Specification Management, LIMS, ELN, Formula Workbench • Detailed scheduling
(Enterprise) Manufacturing Intelligence © Siemens AG 2013 All rights reserved. Page 18
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MES for Verticals: Faster project implementation with lower TCO
Less Customization Project Project
Standards based Standards-based Flexibility
ROI Reducer
Project Industry Libraries Industry Libraries
Scalability
ROI Enhancer
Maintainability Repeatability
SIMATIC IT Product
SIMATIC IT Product
SIMATIC IT Product
Compatibility Efficient application engineering and standardization through a modular approach and the reuse of model sections Reduction of the configuration effort on a project, building MES solutions with fast ROI © Siemens AG 2013 All rights reserved. (Return on Investment) and low TCO (Total Cost of Ownership) Page 19 2013
SIMATIC IT Value Added Services A broad concept of Customer Care SIMATIC IT Value Added Services (VAS) offers significant benefits to customers through an innovative Maintenance concept, a new Partner Program and Technical Training.
SIMATIC IT Maintenance M i t program: helps customers to prevent unforeseen or unplanned costs for system interventions, composing a maintenance program based on both standard and optional services, with the right balance between predictive, p p preventive and reactive measures, and based on the newest technologies.
SIMATIC IT Technical Partner Development program: offers a wide range of technical services from presales to product consulting to support of Partner projects in the best possible manner manner.
SIMATIC IT Technical Training program: consists of a range of training courses providing deep knowledge of SIMATIC IT Products Products.
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The right balanced approach for a complete coverage of the customers’ MES installation
SIMATIC IT integrates Manufacturing Operations into the Enterprise Built on ISA-95
Vertical Integration: to and from ERP and Control Inve entory Operation n
Qu uality Operation
Prod duction Operatio on
Mainttenance Operatio on
Four Pillars in ISA-95: Process & Product Analysis
MES
Product Design / Engineering Acquisitions: UGS, Innotec, ELAN
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Discrete Manufacturing
Simulation
Development
Specification
Requirement Engineering
Horizontal Integration: Product and Production
Process Industries
Production
MRO Lif Sciences Life S i Industries I d ti
F all For ll Industries... I d ti ...and for all Regions
SIMATIC IT key benefits
Integrated portfolio (MES-ERP, MES-PLM, MES-Control, ...) enabling integrated and standardized processes (plant, R&D, HQ ) resulting HQ...), lti iin: increased performance/flexibility and cost reductions increased brand value/quality and faster time-to-market better visibility/transparency
Optimizing market responsiveness High level of scalability Real-time capabilities and broad range of functionalities Highest availability of the production system Optimization of system reliability Faster Return on Investment (ROI) and lower Total Cost of Ownership (TCO) © Siemens AG 2013 All rights reserved. Page 22
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Contacts
For more information, please, visit our website: www siemens com/simatic-it www.siemens.com/simatic it
For more information, please contact:
[email protected]
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2013