MICROMASTER 440 Parameter List and Fault Codes [PDF]

Apr 28, 2017 - Parameter List for quick commissioning for a Micromaster 440 drive, and the Fault / Alarm List along with

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Idea Transcript


MRO Blog Applications of PLCs, CNCs, and more!

MicroMaster 440 Parameter List and Fault Codes April 28, 2017 Fault Codes, Siemens Micromaster 440 Parameters

Micromaster 440, Micromaster 440 Faults,

MRO Electric has new and refurbished Micromaster 440 Drives in stock. We also can repair non-functioning drives. To request a quote, please email [email protected] or call 800-691-8511.

Micromaster 440 Parameter List Following parameters are needed for quick commissioning of a Micromaster 440 drive.

NO

NAME

ACCESS LEVEL

CSTAT

P0100

Europe / North America

1

C

P0205

Inverter application

3

C

P0300

Select motor type

2

C

P0304

Motor voltage rating

1

C

P0305

Motor current rating

1

C

P0307

Motor power rating

1

C

P0308

Motor cosPhi rating

2

C

P0309

Motor efficiency rating

2

C

P0310

Motor frequency rating

1

C

P0311

Motor speed rating

1

C

P0320

Motor magnetizing current

3

CT

P0335

Motor cooling

2

CT

P0640

Motor overload factor [%]

2

CUT

P0700

Selection of command source

1

CT

P1000

Selection of frequency setpoint

1

CT

P1080

Min. speed

1

CUT

P1082

Max. speed

1

CT

P1120

Ramp-up time

1

CUT

P1120

Ramp-down time

1

CUT

P1135

OFF3 ramp-down time

2

CUT

P1300

Control mode

2

CT

P1500

Selection of torque setpoint

2

CT

P1910

Select motor data identification

2

CT

P3900

End of quick commissioning

1

C

Showing 1 to 24 of 24 entries

Micromaster 440 Faults and Alarms In the event of a failure, the inverter switches off and one of the following fault codes appear on the display.

DIAGNOSE &

FAULT

POSSIBLE CAUSES

F0001

- Motor power (P0307) does not

Check the following:

OverCurrent

correspond to the inverter power (r0206)

1. Motor power

- Motor lead short circuit

(P0307) must

- Earth faults

correspond to

REMEDY

QUIT

OFF2

inverter power (r0206). 2. Cable length limits must not be exceeded. 3. Motor cable and motor must have no shortcircuits or earth faults 4. Motor parameters must match the motor in use 5. Value of stator resistance (P0350) must be correct 6. Motor must not be obstructed or overloaded - Increase the ramp time - Reduce the boost level F0002

- DC-link voltage (r0026) exceeds trip

Check the following:

OverVoltage

level (P2172)

1. Supply voltage

- Overvoltage can be caused either by too

(P0210) must lie

high main supply voltage or if motor is in

within limits indicated

regenerative mode. Regenerative mode

on rating plate .

can be cause by fast ramp downs or if the

2. DC-link voltage

motor is driven from an active load.

controller must be

OFF2

enabled (P1240) and parameterized properly. 3. Ramp-down time (P1121) must match inertia of load. 4. Required braking power must lie within specified limits. NOTE: Higher inertia requires longer ramp times; otherwise, apply braking resistor. F0003

- Main supply failed.

Check the following:

UnderVoltage

- Shock load outside specified limits.

1. Supply voltage

OFF2

(P0210) must lie within limits indicated on rating plate. 2. Supply must not be susceptible to temporary failures or voltage reductions. F0004

- Inverter overloaded.

Check the following:

Inverter Over

- Duty cycle too demanding.

1. Load duty cycle

Temperature

- Motor power (P0307) exceeds inverter

must lie within

power capability (r0206).

specified limits.

OFF2

2. Motor power (P0307) must match inverter power (r0206) F0011

- Motor overloaded

Check the following:

Motor Over

1. Load duty cycle

Temperature

must be correct

OFF1

2. Motor nominal overtemperatures (P0626-P0628) must be correct 3. Motor temperature warning level (P0604) must match F0012

Wire breakage of inverter temperature

Inverter temp.

(heatsink) sensor

OFF2

signal lost F0015

Open or short circuit of motor

Motor

temperature sensor. If signal loss is

temperature

detected, temperature monitoring

signal lost

switches over to monitoring with the

OFF2

motor thermal model. F0020

Fault occurs if one of the three input

Check the input

Mains Phase

phases are missed and the pulses are

wiring of the mains

Missing

enabled and drive is loaded

phases

F0021

Fault occurs if the sum of the phase

Earth fault

currents is higher than 5 % of the nominal

OFF2

OFF2

inverter current. NOTE - Framesizes D to F This fault only occurs on inverters that have 3 current sensors. F0022

That hardware fault (P0947 = 22 and

Check the I/O board.

Powerstack

P0949 = 1) caused by the following

It has to be fully

fault

events:

pressed home.

OFF2

(1) DC-link overcurrent = short circuit of IGBT (2) Short circuit of chopper (3) Earth fault (4) I/O board is not poperly inserted. - Framesizes A to C (1),(2),(3),(4) - Framesizes D to E (1),(2),(4) - FramesizeF(2),(4) - Since all these faults are assigned to one signal on the power stack, it is not possible to establish which one actually occurred. - UCE failure was detected, when P0947 = 22 and fault value P0949 =12 or 13 or 14, depending on UCE (for MegaMaster only) F0023

One phase of output is disconnected

OFF2

Output fault F0024

- Ventilation inadequate

Check the following:

Rectifier Over

- Fan inoperative

- Fan must turn when

Temperature

- Ambient temperature is too high.

inverter is running

OFF2

- Pulse frequency must be set to default value - Ambient temperature could be higher than specified for the inverter F0030

Fan no longer working

Fan has failed

- Fault cannot be

OFF2

masked while options module (AOP or BOP) is connected. - Need a new fan.

F0035

Auto restart fault after n-restart try

OFF2

MICROMASTER 440 only

OFF2

Auto restart after n F0040 Automatic Calibration Failure F0041

Motor data identification failed.

0: Check that the

Motor Data

- Alarm value =0: Load missing

motor is connected

Identification

- Alarm value =1: Current limit level

to the inverter.

Failure

reached during identification.

1-40: Check if motor

- Alarm value =2: Identified stator

data in P304-311 are

resistance less than 0.1% or greater than

correct. Check what

100%.

type of motor wiring

- Alarm value =3: Identified rotor

is required (star,

resistance less than 0.1% or greater than

delta).

OFF2

100%. - Alarm value =4: Identified stator reactance less than 50% and greater than 500% - Alarm value =5: Identified main reactance less than 50% and greater than 500% - Alarm value =6: Identified rotor time constant less than 10ms or greater than 5s - Alarm value =7: Identified total leakage reactance less than 5% and greater than 50% - Alarm value =8: Identified stator leakage reactance less than 25% and greater than 250% - Alarm value =9: Identified rotor leakage inductance less than 25% and greater than 250% - Alarm value = 20: Identified IGBT onvoltage less than 0.5 or greater than 10V - Alarm value = 30: Current controller at voltage limit - Alarm value = 40: Inconsistence of identified data set, at least one identification failed Percentage values based on the impedance Zb = Vmot,nom / sqrt(3) / Imot,nom F0042

- Motor data identification failed.

Speed

- Alarm value =0: Time out waiting for

Control

stable speed

Optimisation

- Alarm value =1: Inconsistent readings

OFF2

Failure F0051

- Read or write failure while saving

- Factory Reset and

Parameter

nonvolatile

new

EEPROM

parameter.

parameterization

Fault

OFF2

- Change drive

F0052

- Read failure for power stack information

power stack

or invalid data

- Change drive

OFF2

OFF2

Fault F0053

- Read failure for IO EEPROM information

- Check data

IO Eeprom

or invalid data.

- Change IO module

F0054

1. Wrong IO board is connected.

- Check data

Wrong IO

2. No ID detected on IO board, No data.

- Change IO module

- Internal communications failure

- If fault persists,

Fault OFF2

Board F0060 Asic Timeout

OFF2

change inverter

F0070

- No setpoint values from CB

- Check CB and

OFF2

CB setpoint

(communication board) during telegram

communication

fault

off time

partner

F0071

- No setpoint values from USS during

- Check USS master

OFF2

USS (BOP-

telegram off time

- Check USS master

OFF2

link) setpoint fault F0072

- No setpoint values from USS during

USS (COMM

telegram off time

link) setpoint fault F0080

- Broken wire

ADC lost input

- Signal out of limits

OFF2

signal F0085

- External fault triggered via terminal

- Disable terminal

External Fault

inputs

input for fault trigger.

F0090

- Signal from Encoder lost

1. Check encoder

Encoder

fitted. If encoder not

feedback

fitted, set P400 = 0

loss

and select SLVC

OFF2

OFF2

mode (P1300 = 20 or 22) 2. Check connections between encoder and inverter 3. Check encoder not faulty (select P1300 = 0, run at fixed speed, check encoder feedback signal in P66) Increase encoder loss threshold in P492 F0101

- Software error or processor failure

Stack

- Run self test

OFF2

routines

Overflow F0221

- PID Feedback below min. value P2268

- Change value of

PID Feedback

P2268.Adjust

below

feedback gain.

min. value F0222

- PID feedback above max. value P2267.

- Change value of

PID Feedback

P2267.Adjust

above

feedback gain.

max. value F0450

Fault value:

- Drive may run but

BIST Tests

1. Some power section tests have failed

some features will

Failure

2. Some control board tests have failed

not work properly.

4. Some functional tests have failed

- Replace drive.

8. Some IO module tests have failed. (MM 420 only) 16. Internal RAM failed on power-up check F0452

- Load conditions on motor indicate belt

Check the following:

Belt Failure

failure or mechanical fault.

1. No breakage,

Detected

seizure or obstruction of drive train. 1. If using an external speed sensor, check for correct function.Check parameters: - P0409 (pulse per min at rated speed). - P2191 (Belt failure speed tolerance). - P2192 (delay time for permitted deviation) 2. If using the torque envelope, check parameters: - P2182 (threshold frequency f1) - P2183 (threshold frequency f2) - P2184 (threshold frequency f3) - P2185 (upper torque threshold 1) - P2186 (lower torque threshold 1) - P2187 (upper torque threshold 2) - P2188 (lower torque threshold 2) - P2189 (upper torque threshold 3 - P2190 (lower torque threshold 3) - P2192 (delay time for permitted deviation) 4. Apply lubrication if required.

Showing 1 to 33 of 33 entries

6 thoughts on “MicroMaster 440 Parameter List and Fault Codes” July 17, 2017 at 8:30 pm help me

Phanindra

September 20, 2017 at 9:45 am

Abdou Diallo

Hi there thank you for publishing easy way to commission a MM440 drive. That helped me better that the manual itself. One question though if I may. What you mean by the”CSTAT” and the C, CT and CU. Regards

November 13, 2017 at 8:24 am Micromaster alarm code [ A0501]

Philip bederian

December 20, 2017 at 4:35 pm I have 35.80 flashing on my drive anyone know what this is? Micromaster 440

Pedro Donoso

February 1, 2018 at 9:31 am

ali bakhshian

Hello dear friend I want to get started two engines in two different times. so how to setup parameters for two engines in the frequency convertor. for example power a motor is 5.5KW and other is 120w. please guide me THANK

February 6, 2018 at 3:05 am hi how can i copy parameters to keypad?

Mojtaba Irani

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