Optimization of the Solubility of HIV-1 ... - Journal of Virology [PDF]

Apr 6, 2016 - for an antibody-based HIV-1 vaccine, the passive delivery of these antibodies could be used to ... Mammali

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JVI Accepted Manuscript Posted Online 6 April 2016 J. Virol. doi:10.1128/JVI.03246-15 Copyright © 2016, American Society for Microbiology. All Rights Reserved.

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Optimization of the Solubility of HIV‐1‐Neutralizing Antibody 10E8 through Somatic

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Variation and Structure-Based Design

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Young D. Kwona, Ivelin S. Georgieva, Gilad Ofeka, Baoshan Zhanga,

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Mangaiarkarasi Asokana, Robert T. Bailera, Amy Baoa, William Carusoa, Xuejun Chena, Misook

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Choea, Aliaksandr Druza, Sung-Youl Koa, Mark K. Loudera, Krisha McKeea, Sijy O’Della,

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Amarendra Pegua, Rebecca Rudicella, Wei Shia, Keyun Wanga, Yongping Yanga, Mandy Algera,

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Michael F. Bendera, Kevin Carltona, Jonathan W. Coopera, Julie Blinnb,

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Joshua Eudaileyb, Krissey Lloydb, Robert Parksb, S. Munir Alamb, Barton F. Haynesb, Neal N.

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Padtec, Jian Yuc, David D. Hoc, Jinghe Huangd, Mark Connorsd, Richard M. Schwartza,

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John R. Mascolaa*, and Peter D. Kwonga*

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a

Vaccine Research Center, NIAID, National Institutes of Health, Bethesda, MD 20892, USA

b

Duke University Human Vaccine Institute, Departments of Medicine, Surgery, Pediatrics and Immunology, Duke University School of Medicine, and the Center for HIV/AIDS Vaccine Immunology-Immunogen Discovery at Duke University, Durham, North Carolina 27710, USA. c

The Aaron Diamond AIDS Research Center, Rockefeller University, New York, NY 10016

d

HIV-Specific Immunity Section, Laboratory of Immunoregulation, National Institute of Allergy and Infectious Diseases, and National Institutes of Health, Bethesda, Maryland 20892, USA.

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*Correspondence should be addressed to John R. Mascola ([email protected]) and Peter D.

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Kwong ([email protected])

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Extraordinary antibodies capable of near pan-neutralization of HIV-1 have been identified.

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One of the broadest is antibody 10E8, which recognizes the membrane-proximal external

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region (MPER) of HIV-1 and neutralizes >95% of circulating HIV-1 strains. If delivered

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passively, 10E8 might serve to prevent or to treat HIV-1 infection. Antibody 10E8,

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however, is markedly less soluble than other antibodies. Here, we describe the use of both

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structural biology and somatic variation to develop optimized versions of 10E8 with

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increased solubility. From the structure of 10E8, we identified a prominent hydrophobic

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patch; reversion of four hydrophobic residues in this patch to their hydrophilic germline

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counterparts resulted in a ~10-fold decrease in turbidity. We also used somatic variants of

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10E8, identified previously by next-generation sequencing, to optimize heavy and light

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chains; this process yielded several improved variants. Of these, variant 10E8v4 with 26

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changes versus the parent 10E8 was the most soluble, with a paratope we showed

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crystallographically to be virtually identical to that of 10E8, a potency on a panel of 200-

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HIV-1 isolates also similar to that of 10E8, and a half-life in rhesus macaques of ~10 days.

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An anomaly in 10E8v4 size-exclusion chromatography that appeared to be related to

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conformational isomerization was resolved by engineering an inter-chain disulfide. Thus,

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by combining a structure-based approach with natural variation in potency and solubility

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from the 10E8 lineage, we successfully created variants of 10E8, which retained the potency

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and extraordinary neutralization breadth of the parent 10E8, but with substantially

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increased solubility.

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Importance

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Antibody 10E8 could be used to prevent HIV-1 infection, if manufactured and delivered

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economically. It suffers, however, from issues of solubility, which impede manufacturing. We

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hypothesized that the physical characteristic of 10E8 could be improved through rational design,

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without compromising breadth and potency. We used structural biology to identify hydrophobic

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patches on 10E8, which did not appear to be involved in 10E8 function. Reversion of

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hydrophobic residues in these patches to their hydrophilic germline counterparts increased

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solubility. Next, clues from somatic variants of 10E8, identified by next generation sequencing,

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were incorporated. A combination of structure-based design and somatic variant optimization led

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to 10E8v4, with substantially improved solubility and similar potency versus the parent 10E8.

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The co-crystal structure of antibody 10E8v4 with its HIV-1 epitope was highly similar to that

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with the parent 10E8, despite 26 alterations in sequence and substantially improved solubility.

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Antibody 10E8v4 may be suitable for manufacturing.

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Introduction Over the last 5 years, extraordinary antibodies have been identified capable of effectively

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neutralizing HIV-1 (7, 8, 10, 13, 19, 34, 37, 38, 41). In addition to serving as potential templates

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for an antibody-based HIV-1 vaccine, the passive delivery of these antibodies could be used to

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prevent HIV-1 infection or to treat those infected with HIV-1 therapeutically (2, 5, 24, 36).

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Such passive use of antibodies, however, would require their economical manufacturing

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and delivery, and HIV-1-neutralizing antibodies often have characteristics which make their

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manufacture less than optimal. Antibody 10E8, which targets the membrane-proximal external

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region (MPER) of the gp41 subunit (14, 21), is one of these: it neutralizes 98% of a panel of 181

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diverse HIV-1 isolates (14). Despite this extraordinary breadth, its poor solubility impedes

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manufacturing. Other MPER antibodies, such as 2F5 and 4E10 (4, 38, 43, 44) , however, have

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greater solubility, suggesting that the poor solubility of 10E8 is not intrinsic to its function and

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could be improved.

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Here we use a combination of structural biology and somatic variant optimization to

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improve the solubility of antibody 10E8. We hypothesized that the reduced solubility of antibody

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10E8 reflected the aggregation of hydrophobic surfaces. From the structure of 10E8, we

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identified hydrophobic patches, which did not appear to be required for function, and reverted

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residues in these patches to their hydrophilic germline counterparts. Similarly we identified

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somatic variants which were more soluble, but less potent than the parent 10E8. In these variants,

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we tested somatic alterations in the mature 10E8 that appeared to be of functional relevance by

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altering residues in more soluble but less potent variants to their counterparts in the somatically

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mature 10E8. Overall, we created several variants (Table S1), with increased solubility, all of

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which showed no poly-reactivity and retained the breadth and potency of the parent 10E8. Of

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these, antibody 10E8v4 appeared to be the most soluble, and we determined its co-crystal

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structure with its MPER epitope. We also characterized the poly-reactivity of 10E8v4, its

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bioavailability in mice and rhesus macaques, and its behavior on size-exclusion chromatography

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(SEC). An anomaly in SEC behavior appeared to be related to slow conformational

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isomerization, so we engineered a disulfide linking the heavy and light chains of 10E8 to resolve

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this issue. Our findings show how a combination of structural biology and somatic variant

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optimization can be used to improve the manufacturing characteristics of an antibody, with

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10E8v4 or its disulfide-locked variant potentially suitable for manufacturing.

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MATERIALS AND METHODS

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Antibody Expression and Purification. Mammalian codon-optimized genes encoding either an

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antibody heavy chain or a light chain were synthesized and cloned into mammalian expression

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vector pVRC8400 (VRC, NIAID, Bethesda, MD). For small scale preparation, 50 μg of antibody

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heavy chain and 50 μg of light chain plasmid DNAs were combined in 5 ml of Opti-MEM

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medium (Invitrogen, CA), then mixed with 5 ml of transfection medium containing 0.27 ml of

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ExpiFectamine 293 transfection reagent (Invitrogen, CA) in Opti-MEM medium. The complex

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of DNAs and ExpiFectamine 293 transfection reagent was incubated for 20 minutes at room

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temperature before mixing with 80 ml of Expi 293S cell culture (2.5 x 106 cells/ml) in a 250-ml

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shaking flask. The transfected cell culture was returned to suspension incubation for 24 hours at

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37°C, 8% CO2 and 125 rpm, and then fed with 10 ml of the antibody expression enhancement

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medium Ab Boost (ABI, VA). Six days post transfection, the supernatant was harvested by

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centrifugation and filtered through 0.22 µm filters. The antibody IgG was captured by an affinity

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column of protein A (Protein A Plus Agarose, Thermo Scientific, Rockford, IL), and further

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purified by a size exclusion column (Superdex 200, GE Healthcare). Purified antibodies were

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dialyzed against 1X phosphate-buffered saline (PBS), and characterized with SDS-PAGE.

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Structure-Based Engineering of Antibody 10E8 Variants:

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Identification of hydrophobic patches. To identify hydrophobic patches, we used the DSSP

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program (16) to calculate solvent accessible surface area (SASA) for each antibody residue.

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Hydrophobic residues with SASA of more than 20 Å2 that were not part of the known paratope

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and that were not deemed to be essential for the stability of the paratope, the heavy-light chain

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interface, or other antibody structural elements, were selected for further analysis. Candidate

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mutations were identified using the OSPREY protein design suite of programs (11), as well as

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from next-generation sequencing (NGS) data.

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Identification of functionally important somatically altered residues. To identify regions of

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10E8, somatically altered and important for neutralization, we aligned sequences of more

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potently neutralizing somatic variants with that of less potently neutralizing variants, selected

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residues that were in close proximity to the MPER epitope, if different, swapped the

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corresponding residues in combination (e.g. single, double, triple, or quadruple mutations) and

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tested neutralization potency against a 9-virus panel. The 9-virus panel was selected to include

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strains representing (i) the spectrum of neutralization sensitivity to wildtype 10E8, and (ii)

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diverse HIV-1 clades.

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Creation of a disulfide-locked CDR H3. To create a disulfide-locked CDR H3, we examined

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the gp41 MPER peptide bound-10E8v4 Fab structure and identified the Cα of Tyr100e in the

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CDR H3 region of the heavy chain and the Cα of Ser30 in the light chain as being separated by

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5.8 Å , close to the optimal Cα-Cα distance for a disulfide bond. Therefore we replaced these

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residues with cysteines to form a disulfide bond.

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Nomenclature of designs. Sequences for structure-based designs are shown in Table S1. The

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nomenclature is as follows:

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HC6-S74Y: somatic variant heavy chain HC6 with S74Y mutation, HC6-S74Y-DKTT: heavy

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chain HC6-S74Y with L72D, I75K, F77T and M84T mutations, H6-DTKT: somatic variant

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heavy chain H6 with L72D, S74T, I75K and F77T mutations, H6-DTKT-DNTY: heavy chain

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H6-DTKT with N28D, D31N, S52T and H98Y mutations, H8-DYKT: somatic variant heavy

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chain H8 with L72D, S74Y, I75K and F77T mutations, L3-ASPAKQ: somatic variant light chain

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L3 with S1A, Y2S, T8P, G9A, G16K and R17Q mutations. 10E8v1: heavy chain HC6-S74Y-

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DKTT + light chain L3, 10E8v4: heavy chain H6-DTKT-DNTY + light chain L3-ASPAKQ,

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10E8v5: heavy chain HC6-S74Y-DKTT + light chain L3-ASPAKQ.

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Assessment of Antibody-Mediated Neutralization of HIV-1. Neutralization was measured

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using single-round-of-infection HIV-1 Env-pseudoviruses and TZM-bl target cells, as described

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previously (33). Neutralization curves were fit by nonlinear regression using a 5-parameter hill

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slope equation. The 50% and 80% inhibitory concentrations (IC50 and IC80) were reported as the

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antibody concentrations required to inhibit infection by 50% and 80%, respectively.

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Assessments of Solubility. To measure the turbidity of 10E8 variants at PBS, each variant in

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IgG elution buffer (pH 2.8, Thermo Scientific, Rockford, IL) was subjected to buffer exchange

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by either direct dilution with PBS or dialysis in PBS. For direct dilution method, we concentrated

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antibodies in IgG elution buffer to 10 optical densities (OD) at 280 nm, diluted 20-fold with

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PBS, incubated overnight at room temperature, loaded 90 μl the diluent onto a 96-well

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microplate (Corning, NY), and measured the absorbance at 350 nm using SPECTRA max PLUS

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384 (Molecular Devices, Sunnyvale, CA). For dialysis method, 1 ml of 10E8 variants (1 OD at

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280 nm, in elution buffer, pH 2.8, Thermo Scientific) was dialyzed against 1X PBS overnight at

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20°C using a Slide-A-Lyzer dialysis cassette (10,000 MWCO, Thermo Scientific). The content

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of dialysis bag was resuspended well by pipetting up and down, loaded 90 ul of the content onto

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a 96-well microplate, and measured the absorbance at 350 nm. As a control, the elution buffer

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was 20-fold diluted with PBS or dialyzed in PBS.

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Kinetic Concentration. 3 ml of 10E8 variant (0.35 OD at 280 nm) in PBS were centrifuged at

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4000g for 20 minutes using Amicon Ultra-4 Centrifugal Filter Units (30,000 NMWL, EMD

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Millipore). Prior to concentration, the 10E8 variants were first passed through a 0.22 μm filter to

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remove aggregates. The concentrated volume of each variant after centrifugation was measured

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by weighing and its concentration was measured at 280 nm using NanoDrop (Thermo Scientific,

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Rockford, IL).

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Dynamic Light Scattering. Dynamic light scattering (DLS) measurements were performed at

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25°C using DynaPro Plate Reader II (Wyatt Technology, Santa Barbara, CA). The samples were

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dialyzed at 1X PBS, adjusted to 0.5 mg/ml, and filtered with 0.22 µm filters prior to analysis.

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The data were analyzed using DYNAMICS version 7.1.7 software (Wyatt technology).

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Assessment of Antibody Polyreactivity. Antibodies were assessed for autoreactivity on two

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platforms: anti-nuclear antibodies by staining on HEp2 cells (ZEUS Scientific Cat. No: FA2400,

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ANA HEp2 Test System) and anti-cardiolipin ELISA (Inova Diagnostics Cat. No: 708625,

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QUANTA LITE ACA IgG III) as per the manufacturer’s instructions. On HEp2 cells, antibodies

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were tested at 50 and 25 µg/ml. Control antibodies VRC01-LS, 4E10 and VRC07-G54W were

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included in each slide and assigned a score between 0 and 3+. Test antibodies that scored greater

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than 1+ at 25 µg/ml were considered autoreactive. In the cardiolipin binding assay, mAbs that

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scored greater than three times background at 33 µg/ml were considered autoreactive.

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Assessment of Bioavailability in Mice. Balb/c mice were divided into three groups containing

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three mice per group, and mice in each group were administered intraperitoneally with 100 µg of

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10E8, 10E8v4 or 10E8v5 antibody. Blood was drawn from all animals at Days 1, 2, 4, 7 and 10

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post antibody administration and serum was isolated and analyzed for levels of antibody in

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individual mice. CoStar 96-Well EIA/RIA plates (Corning, NY) were coated with 100 ng per

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well of goat anti-human IgG Fc-γ fragment (Jackson ImmunoResearch) overnight at 4°C. Plates

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were washed three times with PBS + Tween and blocked with PBS containing 5% milk and

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0.5% BSA for 2 hours at room temperature. Mouse serum from the treated animals, and purified

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10E8, 10E8v4 or 10E8v5 mAb in PBS for the standard curves, were added to the wells in 1:2

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serial dilutions in PBS containing 2% milk and 0.2% BSA and incubated for 2 hours. After

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washing, peroxidase-conjugated goat anti-human IgG (Jackson ImmunoResearch) was incubated

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for 1 hour at room temperature. Samples were detected by TMB Liquid Substrate System

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(Sigma) and spectrophotometric readings were performed at 450 nm. All animals were bred and

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maintained at the Comparative Bioscience Center of The Rockefeller University in accordance

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with the regulations of its Institutional Animal Committee Care and Use Committee (IACUC).

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All animal studies were conducted under protocols approved by this committee.

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Assessment of Bioavailability in Rhesus Macaques. Indian-origin Rhesus macaques were

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administered low-endotoxin antibody preparations (

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