email:
[email protected]
www.hishose.com.au
INDUSTRIAL CATALOGUE Proprietary Limited
PNEUMATIC PRODUCTS
Quality ISO 9001 CERT NO QEC22270
Industrial
Hydraulics
WESTERN BRANCH 28 Spencer Street Sunshine West Vic 3020 Tel: (03) 8311 7400 Fax: (03) 9311 2322
Ducting
EASTERN BRANCH 73-81 Bessemer Drive Dandenong South Vic 3175 Tel: (03) 9794 9299 Fax: (03) 9794 9992
Pneumatics NORTHERN BRANCH 169-171 Northbourne Rd Campbellfield Vic 3061 Tel: (03) 9305 4600 Fax: (03) 9305 4231
CATALOGUES
PNEUMATIC PRODUCTS
Other Catalogues Available:
2
IPL Plastic Hose
Barfell Plastic Hoses & Tubes
Industrial Rubber Hose
Plastic Tubing & Recoil Hose
Flexible Ducting
Hose Clamps & Clips
Contents: 4
Norgen Valves
11
Norgen Cylinders
16
Accessories
20
Norgren Excelon Pro Series
22
PIAB Vacuum Grippers
28
Univers
29
Blovac Accessories
31
Pressure Pipe System
34
PNEUMATIC PRODUCTS
Air Preparations
CONTENTS
Email Enquiries:
[email protected]
E & O.E 2007
3
EXCELON
PNEUMATIC PRODUCTS
Excelon, the alternative modular air preparation system from Norgren. Although direct ported, thanks to a patented Quikclamp connection system, Excelon can be used where both stand alone units or modular assemblies are required – just another example of Norgren’s adaptability. 1. PATENTED QUIKCLAMP CONNECTION SYSTEM Simple. Speedy assembly of accessories and combination units. 2. PATENTED QUARTER TURN MANUAL DRAIN Simple 1/4 turn to operate. Features a threaded pipeaway outlet. 3. PATENTED SHUT-OFF VALVE 3/2 with a threaded exhaust and lockable blade for safe system isolation. 4. LUBRICATOR RIGHT FEED DOME Allows full 360º visibility and screwdriver adjustment for easy drip rate setting. Can be made tamper-resistant. 5. BAYONET BOWLS Easy removal for routine maintenance. Detent action prevents removal under pressure. 6. PUSH TO LOCK ADJUSTING KNOB Can be fitted with a tamper resistant cover. 7. CAPTIVE ‘O’ RINGS 8. BALANCED VALVE For improved regulation characteristics. 9. LUBRICATOR SENSOR Helps to maintain constant oil density with varying flow.
AIR PREPARATION
Plus many more design features and accessories.
4
6
8
1
7
3
REF: 02-1007
9
4
5
2
EXCELON MODULAR SYSTEMS Boxed sets
PNEUMATIC PRODUCTS
FILTER/REGULATORS AND LUBRICATORS G1/4 TO G1/2 Boxed sets include: • Filter/regulator and micro-fog lubricator complete with exhausting shut-off valve, pressure gauge and mounting brackets • High efficiency water and particle removal • Quick release bayonet bowls • Push to lock adjusting knob with tamper resistant option • All round (360°) visibility of lubricator sight feed dome for ease of drip rate setting • Micro-fog lubricator for most general purpose pneumatic applications TECHNICAL DATA Medium: Compressed air Maximum inlet pressure: 10 bar Ambient temperature: -20°C to +50°C
Consult our Technical Service for use below +2°C Port Size
Element (micron)
Bowl
Pressure range (bar)
kg
Operation
Model Auto
Manual
G1/4
40
Transparent
0,3 ... 10
1,65
Relieving
BL72-201GA
BL72-221G
G3/8
40
Transparent
0,3 ... 10
2,26
Relieving
BL73-301G
BL73-321G
G1/2
40
Guarded Trnspnt
0,3 ... 10
3,55
Relieving
BL74-401G
BL74-421G
GENERAL PURPOSE FILTERS F72G, F73G, F74G G1/4 to G3/4 • •
Excelon design allows in-line installation or modular installation with other Excelon products Quick release bayonet bowl
TECHNICAL DATA Medium: Compressed air only Maximum inlet pressure: 10 bar Ambient temperature: -34°C to +50°C Consult our Technical Service for use below +2°C Flow dm3/s
kg
Model Auto
Service Kit Manual
Service Kit Auto
Manual
G1/4
30
0,45
F72G-2GN-AL3
F72G-2GN-QT3
F72G-KITA40
F72G-KITM40
G1/4
29
0,50
F73G-2GN-AT3
F73G-2GN-QT3
F73G-KITA40
F73G-KITM40
G3/8
30
0,45
F72G-3GN-AL3
F72G-3GN-QT3
F72G-KITA40
F72G-KITM40
G3/8
35
0,50
F73G-3GN-AT3
F73G-3GN-QT3
F73G-KITA40
F73G-KITM40
G3/8
66
1,42
F74G-3GN-AP3
F74G-3GN-QP3*
F74G-KITA40
F74G-KITM40
G1/2
38
0,50
F73G-4GN-AT3
F73G-4GN-QT3
F73G-KITA40
F73G-KITM40
G1/2
83
0,81
F74G-4GN-AP3
F74G-4GN-QP3*
F74G-KITA40
F74G-KITM40
G3/4
83
0,79
F74G-6GN-AP3
F74G-6GN-QP3*
F74G-KITA40
F74G-KITM40
AIR PREPARATION
Port Size
PLEASE NOTE:
This is only a selection of the range available For further technical information or a comprehensive pneumatics catalogue please contact our pneumatics sales division.
Email Enquiries:
[email protected]
E & O.E 2007
REF: 02-1007
5
EXCELON MODULAR SYSTEMS
PNEUMATIC PRODUCTS
PURAIRE’® OIL REMOVAL FILTERS F72C, F73C, F74C, F74H G1/4 TO G3/4 • • • •
High efficiency oil and particle removal. Quick release bayonet bowl Service indicator standard Note: Install with 5 μm pre-filter upstream.
TECHNICAL DATA Medium: Compressed air Maximum inlet pressure: 10 bar transparent bowl or guarded; 8 bar transparent bowl F72C with auto drain Remaining oil content: 0,01 mg/m‹ at +21°C Particle removal: 0,01 μm Ambient temperature: -34°C to +50°C Consult our Technical Service for use below +2°C Port Size
Flow dm3/s
kg
Bowl
Model Auto
Manual
Service Kit
G1/4
4,5
0,40
Transparent
F72C-2GD-ALO
F72C-2GD-QT0
F72C-KITA0C
G1/4
10,0
0,54
Transparent
F73C-2GD-ATO
F73C-2GD-QT0
F73C-KITA0C
G3/8
4,5
0,40
Transparent
F72C-3GD-ALO
F72C-3GD-QT0
F72C-KITA0C
G3/8
10,0
0,54
Transparent
F73C-3GD-ATO
F73C-3GD-QT0
F73C-KITA0C
G3/8
16,0
0,85
Guarded transparent
F74C-3GD-APO
F74C-3GD-QP0
F74C-KITA0C
G1/2
10,0
0,54
Transparent
F73C-4GD-AT0
F73C-4GD-QT0
F73C-KITA0C
G1/2
16,0
0,83
Guarded transparent
F74C-4GD-APO
F74C-4GD-QP0
F74C-KITA0C
G1/2
28,0
1,11
Guarded transparent
F74H-4GD-APO
F74H-4GD-QP0
F74H-KITA0C
G3/4
28,0
1,10
Guarded transparent
F74H-6GD-APO
F74H-6GD-QP0
F74H-KITA0C
‘ULTRAIRE®’ OIL VAPOUR REMOVAL FILTERS F72V, F74V G1/4 TO G3/4 • • •
Absorbing type activated carbon element removes oil vapours and most hydrocarbon odours Quick release bayonet bowl High intensity blue colour change indication (F72V)
TECHNICAL DATA Medium: Compressed air Maximum inlet pressure: 10 bar (F72V); 17 bar (F74V) Remaining oil content: 0,003 mg/m‹ max. at +20°C. Ambient temperature: Transparent bowl: -34°C to +50°C (F72V); Metal bowl: -34°C to +65°C (F74V)
AIR PREPARATION
Consult our Technical Service for use below +2°C
6
REF: 02-1007
Port Size
Flow dm3/s
Bowl
kg
Model
Service Kit
G1/4
1,6
Transparent
0,52
F72V-2GN-ETC
F72V-KITA0V
G3/8
1,6
Transparent
0,52
F72V-3GN-ETC
F72V-KITA0V
G3/8
13
Metal
1,15
F74V-3GN-EMA
F74V-KITA0V
G1/2
13
Metal
1,14
F74V-4GN-EMA
F74V-KITA0V
G3/4
13
Metal
1,12
F74V-6GN-EMA
F74V-KITA0V
EXCELON MODULAR SYSTEMS
• • • •
PNEUMATIC PRODUCTS
FILTER/REGULATORS B72G, B73G, B74G G1/4 to G3/4 Excelon design allows in-line installation or modular installation with other Excelon products High efficiency water and particle removal Quick release bayonet bowl Push to lock adjusting knob with tamper resistant accessory
TECHNICAL DATA Medium: Compressed air Maximum inlet pressure: 10 bar Gauge ports: Rc1/8 Ambient temperature: -34°C to +50°C.
Consult our Technical Service for use below +2°C Port Size
Flow dm3/s
Bowl
kg
Model Auto
Model Manual
Service Kit Auto
Service Kit Manual
G1/4
38
Transparent
0,56
B72G-2GKAL3-RMN
B72G-2GK-QT3RMN
B72G-KITA40R
B72G-KITM40R
G1/4
49
Transparent
0,7
B73G-2GKAT3-RMN
B73G-2GK-QT3RMN
B73G-KITA40R
B73G-KITM40R
G3/8
38
Transparent
0,56
B72G-3GKAL3-RMN
B72G-3GK-QT3RMN
B72G-KITA40R
B72G-KITM40R
G3/8
50
Transparent
0,7
B73G-3GKAT3-RMN
B73G-3GK-QT3RMN
B73G-KITA40R
B73G-KITM40R
G3/8
77
Guarded transparent
1,25
B74G-3GKAP3-RMN
B74G-3GK-QP3RMN
B74G-KITA40R
B74G-KITM40R
G1/2
50
Transparent
0,7
B73G-4GKAT3-RMN
B73G-4GK-QT3RMN
B73G-KITA40R
B73G-KITM40R
G1/2
100
Guarded transparent
1,25
B74G-4GKAP3-RMN
B74G-4GK-QP3RMN
B74G-KITA40R
B74G-KITM40R
G3/4
100
Guarded transparent
1,30
B74G-6GKAP3-RMN
B74G-6GK-QP3RMN
B74G-KITA40R
B74G-KITM4
AIR PREPARATION
B72G
B73G B74G
Email Enquiries:
[email protected]
E & O.E 2007
REF: 02-1007
7
EXCELON MODULAR SYSTEMS PRESSURE REGULATORS R72G, R73G, R74G – G1/4 TO G3/4
PNEUMATIC PRODUCTS
• • • • •
Excelon design allows in-line or modular installation Balanced valve design for optimum pressure control Standard relieving models allow reduction of downstream pressure when the system is dead-ended Push to lock adjusting knob with tamper resistant accessory Manifold regulators can be banked together to provide numerous regulated pressures from a common primary pressure
TECHNICAL DATA Medium: Compressed air Maximum inlet pressure: 20 bar Gauge ports: Rc1/8 Ambient temperature: -34°C to +65°C (R72G); -34°C to +80°C (R73G & R74G) Consult our Technical Service for use below +2°C Port Size
Flow dm3/s
kg
Model
Service Kit
G1/4
33
0,36
R72G-2GK-RMN
R72G-KITR
G1/4
50
0,48
R73G-2GK-RMN
R73G-KITR
G3/8
33
0,36
R72G-3GK-RMN
R72G-KITR
G3/8
60
0,48
R73G-3GK-RMN
R73G-KITR
G3/8
98
0,82
R74G-3GK-RMN
R74G-KITR
G1/2
60
0,48
R73G-4GK-RMN
R73G-KITR
G1/2
105
0,80
R74G-4GK-RMN
R74G-KITR
G3/4
105
0,78
R74G-6GK-RMN
R74G-KITR
LUBRICATORS L72, L73, L74 – G1/4 TO G3/4 • • • •
Quick release bayonet bowl. Flow sensor provides a nearly constant oil/air ratio over a wide range of flows All round (360°) visibility of sightfeed dome for ease of drip rate setting Micro-fog and oil-fog
TECHNICAL DATA Medium: Compressed air Maximum inlet pressure: 10 bar Start point: L72C 0,47 dm‹/s; L72M 0,94 dm‹/s; L73 0,71 dm‹/s; L74 0,94 dm‹/s Minimum flow required for lubricator operation at 6,3 bar inlet pressure Ambient temperature: -20°C to +50°C
AIR PREPARATION
Consult our Technical Service for use below +2°C
8
REF: 02-1007
Port Size
Flow dm3/s
Bowl
Bowl Cap. (litre)
kg
Model
Service Kit
G1/4
24
Transparent
0,04
0,49
L72M-2GP-ETN
L72M-KIT
G1/4
50
Transparent
0,1
0,49
L73M-2GP-ETN
L73M-KIT
G3/8
24
Transparent
0,04
0,49
L72M-3GP-ETN
L72M-KIT
G3/8
64
Transparent
0,1
0,55
L73M-3GP-ETN
L73M-KIT
G1/2
64
Transparent
0,1
0,55
L73M-4GP-ETN
L73M-KIT
G3/8
50
Guarded transparent
0,2
0,60
L74M-3GP-QPN
L74M-KIT
G1/2
70
Guarded transparent
0,2
0,60
L74M-4GP-QPN
L74M-KIT
G3/4
70
Guarded transparent
0,2
0,90
L74M-6GP-QPN
L74M-KIT
EXCELON MODULAR SYSTEMS PRESSURE RELIEF VALVES V72G, V74G – G1/4 TO G3/4 • •
PNEUMATIC PRODUCTS
•
Excelon design allows in-line installation or modular installation with other Excelon products Push to lock adjusting knob with tamper resistant accessory Helps protect air operated equipment from over pressure by retarding excessive pressure build up
TECHNICAL DATA Medium: Compressed air Gauge ports: Rc1/8 Relief port: G1/4 (V72G), G1/2 (V74G) Ambient temperature: -34°C to +65°C (V72G); -34°C to +80°C (V74G) Consult our Technical Service for use below +2°C Port Size
kg
Model
Service Kit
G1/4
0,33
V72G-2GK-NMN
V72G-KIT
G3/8
0,33
V72G-3GK-NMN
V72G-KIT
G3/8
0,69
V74G-3GK-NMN
V74G-KIT
G1/2
0,68
V74G-4GK-NMN
V74G-KIT
G3/4
0,67
V74G-6GK-NMN
V74G-KIT
EXCELON MODULAR ACCESSORIES Series
Port Size
Wall Mounting Bracket
Quikclamp
Quikclamp & Quikclamp Wall Bracket
F72G
G1/4
4224-50
4214-51
4214-52
G3/8
4224-50
4214-51
4214-52
G1/4
4424-50
4314-51
4314-52
G3/8
4424-50
4314-51
4314-52
G1/2
4424-50
4314-51
4314-52
G3/4
4424-50
4314-51
4314-52
G3/8
4324-50
4314-51
4314-52
G1/2
4324-50
4314-51
4314-52
G3/4
4324-50
4314-51
4314-52
F73G
F74G
AIR PREPARATION
Email Enquiries:
[email protected]
E & O.E 2007
9 REF: 02-1007
OLYMPIAN PLUS FILTER, REGULATORS & LUBRICATORS
PNEUMATIC PRODUCTS
• • • •
Plug in units - nominal 1/2" Quick connection yoke system High visibility prismatic sight glass Quarter turn bayonet bowls
QUICK CONNECT YOKE SYSTEM Simple, speedy assembly of accessories and combination units. PLUG IN UNITS Rapid installation and maintenance. Quarter turn clamp ring graphite impregnated for easy action. Detent action prevents removal under pressure. BAYONET BOWLS Easy removal for routine maintenance. Detent action to prevent removal under pressure. UNIQUE PRISMATIC SIGHT GLASS High visibility of liquid level. Colour change service indication on filters and filter regulators. CAPTIVE O RINGS Easy to assemble with no loose parts. TAMPER RESISTANT CAP Simple accessory to prevent unauthorised adjustment of regulated pressure. PORTING BLOCK MOUNTED PRESSURE SWITCH Adjustable pressure switch for feedback to monitoring systems. SOFT START/QUICK EXHAUST VALVE Provides controlled increase in pressure on system start up. High exhaust flow capacity. 3/2 SHUT-OFF VALVE Slide valve with lockable blade. Threaded exhaust port. BOXED SETS Pressure Range (bar)*
kg
Model Auto
Model Manual
G1/2
0,3 ... 10
4,15
BL64-401
BL64-421
G3/4
0,3 ... 10
4.94
BL64-608
BL64-628
G1
0,4 ... 8
5,99
BL68-801
BL68-821
* Can be adjusted to zero bar outlet pressure and generally to pressures in excess of those specified. For service kit numbers refer to individual units.
AIR PREPARATION 10
Port Size
07 SERIES AIRLINE EQUIPMENT Miniature FRL 1/8" and 1/4".
REF: 02-1007
Model
Description
F07
Miniature General Purpose Compressed Air Filter
R07
Miniature General Purpose Compressed Air Regulator
B07
Miniature General Purpose Compressed Air Filter/Regulator
L07
Miniature Micro-Fog Compressed Air Lubricato
SUPER ‘X’ CONTROL VALVES
• • • • • •
PNEUMATIC PRODUCTS
MANUALLY & MECHANICALLY ACTUATED SPOOL VALVE In-line 3/2, 5/2 & 5/3, G1/8, G1/4 Extensive range of integrally ported solenoid, pilot, manual and mechanically operated valves. High performance from proven design Compact size with high flow-improves system appearance and performance Multi-directional flow - suitable for many applications Integral pilot feed on solenoid operated valves Standard diagnostic pin on certain models
TECHNICAL DATA Medium: Compressed air, filtered, lubricated and non lubricated Pressure: 2 - 10 bar. 930 mbar vacuum - 10 bar (pilot models) Flow Characteristics: G1/8 ‘C’ - 1,41 ‘b’ - 0,441; G1/4 ‘C’ - 4,00 ‘b’ - 0,434 Temperature: 0ºC to +70ºC Consult our Technical Service for use below +2ºC. ALTERNATIVE MODELS External pilot supply. Manual override on side mounted style solenoid. Contact our Technical Service for details. MATERIALS Die cast zinc alloy body, aluminium or glass filled nylon end cover, nitrile rubber seals. MECHANICAL Port Size
Function
Actuation
kg
Model
Service Kit
G1/8
3/2
Roller lever (heavy duty) /Spring
0,21
03 0293 02
03 8408 02
G1/8
3/2
Plunger /Spring
0,14
03 0400 02
03 8408 02
G1/8
3/2
Roller /Spring
0,14
03 0402 02
03 8408 02
G1/8
3/2
One-way trip /Spring
0,21
03 0410 02
03 8408 02
G1/8
3/2
Roller lever /Spring
0,21
03 0411 02
03 8408 02
G1/8
3/2
Sensitive roller lever /Spring
0,25
03 0423 02 –
3/2
Antenna /Spring
0,21
03 0432 02 –
3/2
Plunger /Spring
0,34
03 0600 02
03 8602 02
G1/4
3/2
Roller /Spring
0,34
03 0602 02
03 8602 02
G1/4
3/2
Roller lever /Spring
0,41
03 0611 02
03 8602 02
G1/8
5/2
Roller lever (heavy duty) /Spring
0,29
X3 0393 02
03 8408 02
G1/8
5/2
Plunger /Spring
0,25
X3 0440 02
03 8408 02
G1/8
5/2
Roller /Spring
0,25
X3 0442 02
03 8408 02
G1/8
5/2
Roller lever /Spring
0,32
X3 0451 02
03 8408 02
G1/8
5/2
Sensitive roller lever /Spring
0,36
X3 0463 02
C
G1/8
5/2
Antenna /Spring
0,30
X3 0472 02
–
G1/4
5/2
Plunger /Spring
0,46
X3 0640 02
03 8602 02
G1/4
5/2
Roller /Spring
0,46
X3 0642 02
03 8602 02
G1/4
5/2
Roller lever /Spring
0,53
X3 0651 02
03 8602 02
Email Enquiries:
[email protected]
E & O.E 2007
VALVES
G1/8 G1/4
11 REF: 02-1007
VALVES
PNEUMATIC PRODUCTS
MANUAL
12
REF: 02-1007
Port Size
Function
Actuation
Mid Position
Colour
kg
Model
G1/8
3/2
Button (palm)/spring
–
Red
0,29
03 0366 02
G1/8
3/2
Button (palm)/spring
–
Green
0,29
03 0367 02
G1/8
3/2
Button (palm)/spring
–
Black
0,29
03 0368 02
G1/8
3/2
Toggle/toggle
–
Black
0,16
03 0403 02
G1/8
3/2
Button/spring
–
Black
0,15
03 0404 02
G1/8
3/2
Button/spring
–
Green
0,15
03 0405 02
G1/8
3/2
Button/spring
–
Red
0,15
03 0406 02
G1/8
3/2
Button (shrouded)/spring
–
Black
0,21
03 0414 02
G1/8
3/2
Button (shrouded)/spring
–
Green
0,21
03 0415 02
G1/8
3/2
Button (shrouded)/spring
–
Red
0,21
03 0416 02
G1/8
3/2
Key/key
–
Chrome
0,36
03 0418 02 801
G1/8
3/2
Rotary knob/rotary knob
–
Black
0,29
03 0298 02
G1/8
3/2
Knob/knob or pilot
–
Black
0,21
03 0424 02
G1/8
3/2
Knob/knob
–
Black
0,17
03 0425 02
G1/8
3/2
Emergency stop/twist ring
–
Red
0,31
03 0299 02
G1/8
3/2
Lever/lever
–
Black
0,29
03 0437 02
G1/8
3/2
Lever/spring
–
Black
0,28
03 0438 02
G1/8
3/2
Pedal/spring
–
Black
1,03
03 0481 02
G1/8
3/2
Pedal/pedal
–
Black
1,07
03 0483 02
G1/4
3/2
Button/spring
–
Black
0,35
03 0604 02
G1/4
3/2
Knob/knob
–
Black
0,37
03 0625 02
G1/4
3/2
Knob/knob or pilot
–
Black
0,41
03 0627 02
G1/4
3/2
Lever/lever
–
Black
0,49
03 0637 02
G1/4
3/2
Lever/spring
–
Black
0,48
03 0638 02
G1/4
3/2
Pedal/spring
–
Black
1,23
03 0681 02
G1/8
5/2
Toggle/toggle
–
Black
0,27
X3 0443 02
G1/8
5/2
Button/spring
–
Black
0,26
X3 0444 02
G1/8
5/2
Button (shrouded)/spring
–
Black
0,32
X3 0454 02
G1/8
5/2
Key/key
–
Chrome
0,47
X3 0458 02 801
G1/8
5/2
Rotary knob/rotary knob
–
Black
0,40
X3 0298 02
G1/8
5/2
Knob/knob or pilot
–
Black
0,32
X3 0464 02
G1/8
5/2
Knob, push/knob, pull
–
Black
0,28
X3 0465 02
G1/8
5/2
Emergency stop/twist ring
–
Red
0,54
X3 0299 02
G1/8
5/2
Lever/lever
–
Black
0,40
X3 0477 02
G1/8
5/2
Lever/spring
–
Black
0,40
X3 0478 02
G1/8
5/2
Pedal/spring
–
Black
1,12
X3 0482 02
G1/8
5/2
Pedal/pedal
–
Black
1,18
X3 0484 02
G1/4
5/2
Button/spring
–
Black
0,47
X3 0644 02
G1/4
5/2
Knob/knob
–
Black
0,49
X3 0665 02
G1/4
5/2
Lever/lever
–
Black
0,61
X3 0677 02
G1/4
5/2
Lever/spring
–
Black
0,60
X3 0678 02
G1/4
5/2
Pedal/spring
–
Black
1,33
X3 0682 02
G1/4
5/2
Pedal/pedal
–
Black
1,39
X3 0684 02
G1/8
5/3
Lever/lever/lever
APB
Black
0,44
X3 3437 02
G1/8
5/3
Lever/spring/lever
APB
Black
0,85
X3 3438 02
G1/8
5/3
Lever/lever/lever
COE
Black
0,44
X3 3477 02
G1/8
5/3
Lever/spring/lever
COE
Black
0,85
X3 3478 02
G1/4
5/3
Lever/lever/lever
APB
Black
0,65
X3 3637 02
G1/4
5/3
Lever/spring/lever
APB
Black
1,06
X3 3638 02
G1/4
5/3
Lever/lever/lever
COE
Black
0,65
X3 3677 02
G1/4
5/3
Lever/spring/lever
COE
Black
1,06
X3 3678 02
ISO-STAR CONTROL VALVES
•
Specially coated glandless spool and sleeve for long trouble-free life. Integral flow regulators available on ISO #1 and #2 sizes. Position indicators on single solenoid and all pilot models. Low power solenoids feature manual override as standard. Wide range of sub-bases and accessories.
TECHNICAL DATA Medium: Compressed air, filtered, lubricated, non lubricated and dry. Pressure: 1 - 10 bar single solenoid, 2 - 10 bar double solenoid and pilot Flow Characteristics: Cv 1,2 - ISO1, Cv 2,1 - ISO2, Cv 4,3 - ISO3 Temperature: -20ºC to +50ºC. Consult our Technical service for use below +2ºC. Materials: Die cast aluminium body, anodised aluminium spool and sleeve with special Teflon coating, nitrile rubber seals. SOLENOID PILOT ACTUATED VALVES
Size Function Actuation Flow Mid End Model Regulator
Position
Solenoid Op. Press (bar)
ISO #1
5/2
Sol/Spring
–
–
1,8 ... 10
SXE9573-A7100/***
ISO #1
5/2
Sol/Spring
Built-in
–
1,8 ... 10
SXE9573-A81-00/***
ISO #1
5/2
Sol/Air spring
–
–
1 ... 10
SXE9573-A70-00/***
ISO #1
5/2
Sol/Air spring
Built-in
–
1 ... 10
SXE9573-A80-00/***
ISO #1
5/2
Sol/Sol
–
–
2 ... 10
SXE0573-A50-00/***
ISO #1
5/2
Sol/Sol
Built-in
–
2 ... 10
SXE0573-A60-00/***
ISO #1
5/3
Sol/Sol
Built-in
APB
2 ... 10
SXE9673-A60-00/***
ISO #1
5/3
Sol/Sol
Built-in
COE
2 ... 10
SXE9773-A60-00/***
ISO #1
5/3
Sol/Sol
Built-in
COP
2 ... 10
SXE9873-A60-00/***
SXE9574-A71-00/***
ISO #2
5/2
Sol/Spring
–
–
1,8 ... 10
ISO #2
5/2
Sol/Spring
Built-in
–
1,8 ... 10
SXE9574-A81-00/***
ISO #2
5/2
Sol/Air spring
–
–
1 ... 10
SXE9574-A70-00/***
ISO #2
5/2
Sol/Air spring
Built-in
–
1 ... 10
SXE9574-A80-00/***
ISO #2
5/2
Sol/Sol
–
–
2 ... 10
SXE0574-A50-00/***
ISO #2
5/2
Sol/Sol
Built-in
–
2 ... 10
SXE0574-A60-00/***
ISO #2
5/3
Sol/Sol
Built-in
APB
2 ... 10
SXE9674-A60-00/***
5/3
Sol/Sol
Built-in
COE
2 ... 10
SXE9774-A60-00/***
5/3
Sol/Sol
Built-in
COP
2 ... 10
SXE9874-A60-00/***
ISO #3
5/2
Sol/Spring
–
–
1,8 ... 10
SXE9575-A71-00/***
ISO #3
5/2
Sol/Air spring
–
–
1 ... 10
SXE9575-A70-00/***
ISO #3
5/2
Sol/Sol
–
–
2 ... 10
SXE0575-A50-00/***
ISO #3
5/3
Sol/Sol
–
APB
2 ... 10
SXE9675-A50-00/***
ISO #3
5/3
Sol/Sol
–
COE
2 ... 10
SXE9775-A50-00/***
ISO #3
5/3
Sol/Sol
–
COP
2 ... 10
SXE9875-A50-00/***
ISO #1
ISO #2
ISO #2
ISO #3
VALVES
ISO #2 ISO #2
ISO #1
PNEUMATIC PRODUCTS
• • • •
ISO #3
Email Enquiries:
[email protected]
E & O.E 2007
REF: 02-1007
13
ISO-STAR CONTROL VALVES AIR PILOT ACTUATED VALVES
PNEUMATIC PRODUCTS
Size
ISO #1
ISO #1
ISO #2
ISO #2
Function
Actuation
Flow Regulator
Mid Position
Operating Pressure (bar)
Model
ISO #1
5/2
Pilot/Spring
–
–
-0,9 ... 16
SXP9573-170-00
ISO #1
5/2
Pilot/Spring
Built-in
–
-0,9 ... 16
SXP9573-180-00
ISO #1
5/2
Pilot/Pilot
–
–
-0,9 ... 16
SXP0573-170-00
ISO #1
5/2
Pilot/Pilot
Built-in
–
-0,9 ... 16
SXP0573-180-00
ISO #1
5/3
Pilot/Pilot
Built-in
APB
-0,9 ... 16
SXP9673-180-00
ISO #1
5/3
Pilot/Pilot
Built-in
COE
-0,9 ... 16
SXP9773-180-00
ISO #1
5/3
Pilot/Pilot
Built-in
COP
-0,9 ... 16
SXP9873-180-00
ISO #2
5/2
Pilot/Spring
–
–
-0,9 ... 16
SXP9574-170-00
ISO #2
5/2
Pilot/Spring
Built-in
–
-0,9 ... 16
SXP9574-180-00
ISO #2
5/2
Pilot/Pilot
–
–
-0,9 ... 16
SXP0574-170-00
ISO #2
5/2
Pilot/Pilot
Built-in
–
-0,9 ... 16
SXP0574-180-00
ISO #2
5/3
Pilot/Pilot
Built-in
APB
-0,9 ... 16
SXP9674-180-00
ISO #2
5/3
Pilot/Pilot
Built-in
COE
-0,9 ... 16
SXP9774-180-00
ISO #2
5/3
Pilot/Pilot
Built-in
COP
-0,9 ... 16
SXP9874-180-00
ISO #3
ISO #3
ISO #3
5/2
Pilot/Spring
–
–
-0,9 ... 16
SXP9575-170-00
ISO #3
5/2
Pilot/Pilot
–
–
-0,9 ... 16
SXP0575-170-00
ISO #3
5/3
Pilot/Pilot
–
APB
-0,9 ... 16
SXP9675-170-00
ISO #3
5/3
Pilot/Pilot
–
COE
-0,9 ... 16
SXP9775-170-00
ISO #3
5/3
Pilot/Pilot
–
COP
-0,9 ... 16
SXP9875-170-00
APB = All Ports Blocked, COE = Centre Open Exhaust, COP = Centre Open Pressure. Service kits not available for these valves.
BASES VDMA 24 345 SUB-BASES
Form C Manifold
Form D End Plates
Blanking Disk
ISO#1
M/P19126 (G1/4)
CQM/22152/3/21
CQM/22152/3/22
FP 8382
ISO#2
M/P19132 (G3/8)
CQM/22253/3/21
CQM/22253/3/22
FP 8482
ISO#3
M/P19138 (G1/2)
CQM/22354/3/21
CQM/22354/3/22
FP 8582
UNIVERSAL BASE OPTIONS
VALVES 14
Form A Side Port
REF: 02-1007
Modular Base Side & Bottom Ported
End Plates*
End plate, end ports open
Transition plate
ISO#1
CQM/22152/3/27 (G1/4)
CQM/22152/3/28 (G3/8)
CQM/22152/3/31 (G3/8)
CQM/22152/3/29 (#1-#2)
ISO#2
CQM/22253/3/27 (G3/8)
CQM/22253/3/28 (G1/2)
CQM/22253/3/31 (G1/2)
* All ports supplied blanked for optimum system configuration
BUSCHJOST 82400 SERIES INDIRECT SOLENOID ACTUATED DIAPHRAGM VALVES 8 TO 50 MM ORIFICE – 2/2, NC, G1/4 TO G2
• •
High flow rate Damped operation Clear compact design Solenoid interchangeable without tools (Click-on®) Particularly suitable for use as water valve in accordance with DIN EN 60730-2-8
PNEUMATIC PRODUCTS
• • • •
TECHNICAL DATA Medium: Neutral gases and liquid fluids Flow direction: Fixed Mounting position: Optional, preferably with solenoid upright Fluid temperature: -10°C to +90°C max. Ambient temperature: +50°C max. MATERIALS Body: brass Seat seal: NBR (Perbunan) Internal parts: stainless steel, PVDF For contaminated fluids installation of an upstream filter is recommended. Bore
Port Size
Operating Pressure (bar)
kv Value
kg
Model
8
G 1/4
0,1 ... 16
1,90
0,47
8240000xxxx*****
10
G 3/8
0,1 ... 16
3,00
0,45
8240100xxxx*****
12
G 1/2
0,1 ... 16
3,80
0,50
8240200xxxx*****
20
G 3/4
0,1 ... 16
6,10
0,65
8240300xxxx*****
25
G1
0,1 ... 16
9,50
0,95
8240400xxxx*****
32
G 11/4
0,1 ... 10 (16**)
23,00
2,73
8240500xxxx*****
40
G 11/2
0,1 ... 10 (16**)
25,00
2,53
8240600xxxx*****
50
G2
0,1 ... 10 (16**)
41,00
3,85
8240700xxxx*****
Type-tested up to 25 mm orifice size in accordance with DIN EN 60730-2-8 Solenoid valves
84500 SERIES
Product No. 8450200 8450300 8450400 8450500 8450600 8450700
Port Size
mm
Operating Pressure bar*
G1/2 G3/4 G1 G1 1/4 G 1 1/2 G2
15 20 25 32 40 50
0 ... 16,0 (25) 0 ... 10,0 (16) 0 ... 10,0 0 ... 7,0 0 ... 4,5 0 ... 3,0
Pilot Pressure bar 3,5 ... 10 3,5 ... 10 3,5 ... 10 3,5 ... 10 3,5 ... 10 3,5 ... 10
PROCESS VALVES
2/2-way valves DN 15 to DN 50 for neutral gases and liquids Pressure actuated by external fluid Seat valves Internal threads G 1/2 to G 2 or 1/2" NPT to 2" NPT Features • Easy rebuilding into »normally open« or »double-acting« without tools • Optical position indicator is standard • Damped closing (Valves closes against flow direction) • Suitable for contaminated flow fluid • Suitable for vacuum up to max. 90% • Reversed flow direction optional • High flow rate • With or without mounted pilot valve • Option pressure actuated by external liquid fluid kg** 1,4 1,5 1,8 2,4 2,7 3,9
* With gaseous and liquid fluids up to 600mm2/S (cSt) ** Without pilot value Cv (US) = kv x 1,2
Email Enquiries:
[email protected]
E & O.E 2007
REF: 02-1007
15
NORGREN CYLINDERS ROUNDLINE CYLINDERS (ISO) – RM/8000/M
PNEUMATIC PRODUCTS
Double acting, ISO 6432 Ø 10 to 25 mm • • • • • •
Magnetic piston as standard Conforms to ISO 6432 High strength, double crimped end cap design Corrosion resistant Buffer or adjustable cushioning Nose mounting nut and piston rod locknut as standard
TECHNICAL DATA Medium: Compressed air, filtered, lubricated or non-lubricated Operation: Double acting, magnetic piston with buffer or adjustable cushioning Operating pressure: 1 to 10 bar Operating temperature: -10°C to +80°C max. Consult our Technical Service for use below +2°C
STANDARD MODELS Bore
Piston Rod Bore
Port Size
Model Buffer Cushioning
Adjustable Cushioning
10
4
M5
RM/8010/M/*
-
12
6
M5
RM/8012/M/*
-
16
6
M5
RM/8016/M/*
RM/8017/M/*
20
8
G1/8
RM/8020/M/*
RM/8021/M/*
25
10
G1/8
RM/8025/M/*
RM/8026/M/*
NORGREN CYLINDER RM/92000, RM/92000/M COMPACT DOUBLE ACTING • • • • •
Very compact - approximately one third the basic length of a corresponding ISO model The magnet pistons available on request. Suitable for non-lubricated supplies Entirely manufactured from noncorrodible materials Wear ring on 32mm bore and above greatly increases working life
CYLINDERS
TECHNICAL DATA Medium: Compressed air, filtered, lubricated and non-lubricated Operation: Double acting, non-cushioned Operating Pressure: 0,5 - 10 bar Operating Temperature: +5ºC* to +80ºC on filtered and lubricated air -20ºC to +80ºC on dry, non-lubricated air. Consult our Technical Service for use below +2ºC. STANDARD MODELS
16
REF: 03-1007
Bore
Piston Bore
Port Size
Magnetic Standard
Guided
Service Kit
12
6
M5
RM/92012/M/*
–
16
8
M5
RM/92016/M/*
RM/92016/N4/*
20
10
M5
RM/92020/M/*
–
25
12
M5
RM/92025/M/*
RM/92025/N4/*
32
16
G1/8
RM/92032/M/*
RM/92032/N4/*
40
16
G1/8
RM/92040/M/*
RM/92040/N4/*
50
20
G1/8
RM/92050/M/*
–
QM/92050/00
63
20
G1/4
RM/92063/M/*
–
QM/92063/00
80
25
G1/4
RM/92080/M/*
–
QM/92080/00
100
25
G1/4
RM/92100/M/*
–
QM/92100/00
–
NORGREN CYLINDERS
• • • •
PNEUMATIC PRODUCTS
PRA/182000, PRA/182000/M ISO6431 DOUBLE-ACTING NON-MAGNETIC & MAGNETIC PISTON Polyurethane seals ensure efficient low friction operation and long life Comprehensive range of standard mountings Magnetic piston models provide a more compact installation and reduce costs Suitable for lubricated and non-lubricated operations
TECHNICAL DATA Medium: Compressed air, filtered, lubricated and non-lubricated Standards: ISO 6431, VDMA 24562 and corresponding BS and CETOP Operation: Double acting with adjustable cushioning Operating Pressure: 1 - 16 bar Operating Temperature: -20ºC* to + 80ºC. Consult our Technical Service for use below +2ºC
Cylinder Diameters: 32, 40, 50, 63, 80, 100, 125, 160, 200 mm Standard Strokes: 25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500 mm Non-standard Strokes: Non-standard strokes available on request. Materials: Stainless steel piston rod, anodised aluminium barrel, die cast aluminium end covers, nitrile rubber seals, polyurethane piston and piston rod seals. STANDARD MODELS Bore
Piston Rod Bore
Port Size
Model (Non-magnetic)
Model (Magnetic)
32
12
G1/8
PRA/182032/*
PRA/182032/*M
40
16
G1/4
PRA/182040/*
PRA/182040/*M
50
20
G1/4
PRA/182050/*
PRA/182050/*M
63
20
G3/8
PRA/182063/*
PRA/182063/*M
80
25
G3/8
PRA/182080/*
PRA/182080/*M
100
25
G1/2
PRA/182100/*
PRA/182100/*
125
32
G1/2
PRA/182125/*
PRA/182125/*
*Insert stroke length in mm For combinations of cylinder variants consult our Technical Service.
CYLINDERS
Email Enquiries:
[email protected]
E & O.E 2007
REF: 03-1007
17
CYLINDER
PNEUMATIC PRODUCTS
MOUNTINGS
Bore
D
F
L
R
S
SW
32
QA/8032/23
QM/8025/25
QA/8032/24
QA/8032/27
QA/8032/41
M/P19493
40
QA/8040/23
QM/8040/25
QA/8040/24
QA/8040/27
QA/8040/41
M/P19494
50
QA/8050/23
QM/8050/25
QA/8050/24
QA/8050/27
QA/8040/41
M/P19495
63
QA/8063/23
QM/8050/25
QA/8063/24
QA/8063/27
QA/8063/41
M/P19496
80
QA/8080/23
QM/8080/25
QA/8080/24
QA/8080/27
QA/8063/41
M/P19497
100
QA/8100/23
QM/8100/25
QA/8100/24
QA/8100/27
QA/8100/41
M/P19498
125
QA/8125/23
QM/8125/25
QA/8125/24
QM/8125/27
QA/8125/41
M/P19499
160
QA/8160/23
QM/8160/25
QA/8160/24
QM/8160/27
QM/8160/41
M/P19679
200
QA/8200/23
QM/8200/25
QA/8200/24
QM/8200/27
QM/8160/41
M/P19683
250
QA/8250/23
QM/8250/25
QA/8250/24
QM/8250/27
-
M/P19446
320
QA/8320/23
QM/8320/25
QA/8320/24
QM/8320/27
-
M/P19447
Bore
F
UR
Locking Unit (passive)
Guide Block
B, G
H
32
QM/8025/25
QA/8032/33
QA/8032/59
QA/8032/51/*
QA/8032/22
QM/8032/28
40
QM/8040/25
QA/8040/33
QA/8040/59
QA/8040/51/*
QA/8040/22
QM/8040/28
50
QM/8050/25
QA/8050/33
QA/8050/59
QA/8050/51/*
QA/8050/22
QM/8050/28
63
QM/8050/25
QA/8063/33
QA/8063/59
QA/8063/51/*
QA/8063/22
QM/8063/28
80
QM/8080/25
QA/8080/33
QA/8080/59
QA/8080/51/*
QA/8080/22
QM/8080/28
100
QM/8100/25
QA/8100/33
QA/8100/59
QA/8100/51/*
QA/8100/22
QM/8100/28
125
QM/8125/25
QA/8125/33
QA/8125/59
-
QA/8125/22
QM/8125/285
160
QM/8160/25
QA/8160/33
-
-
QA/8160/22
QM/8160/28
200
QM/8200/25
QA/8200/33
-
-
QA/8200/22
QM/8200/28
250
QM/8250/25
-
-
-
QA/8250/22
QM/8250/28
320
QM/8320/25
-
-
-
QA/8320/22
QM/8320/28
CYLINDER MOUNTINGS
# For use with switches M/50. • Insert standard stroke length: Ø 12 mm: 50, 100, 160, 200 and 250 mm; Ø 16 to 25 mm: 50, 100, 160, 200, 250, 320, 400 and 500 mm Other stroke length are not available, use nearest standard stroke.
18
REF: 03-1007
CYLINDERS M/46000, M/46000/M NON-MAGNETIC & MAGNETIC PISTON WITH INTERNAL OR EXTERNAL GUIDE – DOUBLE ACTING 16 - 80MM BORE • • •
A lightweight design extrusion with integral slots for reed switch mounting. Large bending moments and lateral forces. Left hand end cover incorporates alternative port to allow both air connections to be made at same end. Built-in guidance with internal and external options.
TECHNICAL DATA Medium: Compressed air, filtered, lubricated and non-lubricated Operation: Double acting with adjustable cushioning Operating pressure for basic cylinder: 1 to 10 bar; 1.5 to 10 bar for 16mm diam. Operating pressure for holding brake: 2 to 10 bar for active brake; 5 to 10 bar for passive brake Operating temperature: -30ºC* to +80ºC. Consult our technical service for use below +2ºC
Cylinder diameters: 16, 20, 25, 32, 40, 50, 63, 80mm Standard Strokes: Made to order. Maximum Strokes: 16 to 40mm - 8.5m; 50 to 63mm - 7.0m; 80mm - 5.5m Materials: 16mm - plastic end covers and yoke; 20mm - anodised aluminium end covers and plastic yoke; 25 to 80mm - anodised aluminium end covers and yoke; 16 to 80mm - anodised aluminium carriage, special anodised extruded aluminium alloy cylinder barrel, PU sealing strips and piston seals, plastic cover strips, nitrile rubber or oil resistant plastic seals. Bore
Port Size
Internal Guide Non-magnetic
Magnetic
Prec. Roller Guide Non-mgntc
Prec. Roller Guide Magnetic
External Guide Non-magnetic
External Guide Magnetic
16
M5
M/46016/*
M/46016/M/*
–
–
M/46116/*
M/46116/M/*
20
G1/8
M/46020/*
M/46020/M/*
–
–
M/46120/*
M/46120/M/*
25
G1/8
M/46025/*
M/46025/M/*
–
M/46225/M/*
M/46125/*
M/46125/M/*
32
G1/4
M/46032/*
M/46032/M/*
M/46232/*
M/46232/M/*
M/46132/*
M/46132/M/*
40
G1/4
M/46040/*
M/46040/M/*
M/46240/*
M/46240/M/*
M/46140/*
M/46140/M/*
50
G3/8 M/46050/* M/46050/M/* –
M/46250/M/*
M/46150/*
M/46150/M/*
63
G1/2 M/46063/* M/46063/M/* –
M/46263/M/*
M/46163/*
M/46163/M/*
80
G1/2 M/46080/* M/46080/M/* –
– M/46180/*
M/46180/M/*
QM/46180/00
PNEUMATIC PRODUCTS
•
MOUNTINGS
Bore
S*
UV*
V
QM/46016/21
QM/46016/37
QM/46016/34
QM/46016/32
QM/46116/35
W***
–
UW***
20
QM/46020/21
QM/46020/37
QM/46020/34
QM/46020/32
QM/46120/35
QM/46120/36
25
QM/46025/21
QM/46025/37
QM/46025/34
QM/46025/32
QM/46125/35
QM/46125/36
32
QM/46032/21
QM/46032/37
QM/46032/34
QM/46032/32
QM/46132/35
QM/46132/36
40
QM/46040/21
QM/46032/37
QM/46040/34
QM/46040/32
QM/46140/35
QM/46140/36
50
QM/46050/21
QM/46050/37
QM/46050/34
QM/46050/32
QM/46150/35
QM/46150/36
63
QM/46063/21
QM/46050/37
QM/46063/34
QM/46063/32
QM/46163/35
QM/46163/36
80
QM/46080/21
QM/46080/37
QM/46080/34
QM/46080/32
QM/46180/35
–
* Suitable for internally guided models only, ** Insert stroke length (mm), *** Suitable for external guided models only.
Email Enquiries:
[email protected]
E & O.E 2007
CYLINDERS
C
16
19 REF: 03-1007
PNEUMATIC ACCESSORIES
PNEUMATIC PRODUCTS
SILENCERS SINTERED BRONZE
SHUTTLE VALVES Product No.
BSP Female
Product No.
BSPT Male
T65C1800
1/8"
T40B1800
1/8"
T65C2800
1/4"
T40B2800
1/4"
T40B3800
3/8"
T40B4800
1/2"
Product No.
BSP Female
T40B6800
3/4"
M/1430
1/8"
TIME DELAY VALVES
EXHAUST PORT SILENCERS PLASTIC Product No.
BSPT Male
M/1545
M5
M/S1
1/8"
M/S2
1/4"
M/S3
3/8"
M/S4
1/2"
M/S6
3/4"
EXHAUST PORT FILTERS Product No.
BSP Male
M/1511
1/8"
M/1512
1/4"
M/1514
1/2"
M/1516
3/4"
M/1518
1"
BSP Female
S/513
1/4" - 3/8"
S/514
1/2" - 3/4"
Product No.
BSP Female
VSR-1/8
1/8"
VSR-1/4
1/4"
VSR-3/8
3/8"
VSR-1/2
1/2"
R24/11-824 ‘MICRO-TROL’ REGULATORS Product No.
BSP Female
R24-200-RNLG
1/4"
R24-300-RNLG
3/8"
R24-400-RNLG
1/2"
11-824-043
3/4"
11-824-044
1"
FLOW CONTROL VALVES Product No.
BSP Female
T1000C1800
1/8"
T1000C2800
1/4"
T1000C3800
3/8"
T1000C4800
1/2"
NON-RETURN VALVES
QUICK EXHAUST VALVES Product No.
Range: 0.2 - 5 sec.
Product No.
BSP Female
S/520
1/8"
S/521
1/4"
S/532
3/8"
S/522
1/2"
S/523
3/4"
S/524
1"
PNEUMATIC ACCESSORIES
GAST VACUUM GENERATORS
20
REF: 02-1007
Product No.
Style
Mounting
A
B
C
D
F
Cleats
VG2092
Flat
.06" Slip
.260
.187
.045
.110
.06
No
VG2093
Flat
.12" Slip
.50
.48
.12
.37
.12
No
VG2094
Bellows
.15" Slip
.50
.56
.38
.31
.15
No
VG2095
Bellows
.38" Slip
1.0
1.42
.62
.62
.38
Yes
VG2096
Flat
.37" Slip
1.0
11.0
.28
.68
.37
Yes
VG2097
Bellows
.25" NPTF
2.0
11.86
1.12
.75
.25
No
VG2098
Flat
.25" NPTF
2.0
.62
.25
1.56
.25
Yes
VG2099
Flat
.375" NPTF
3.25
1.06
.44
2.25
.375
Yes
VG2100
Bellows
.375" NPTF
3.31
2.38
2.18
2.38
.375
No
VG2101
Flat
.375" NPTF
4.75
1.18
1.0
1.62
.375
Yes
PRESSURE GAUGES • • • • • •
Monitor pressures in compressed air systems for optimum efficiency Triple calibrated dials: bar, psi and Mpa Choice of pressure ranges Can be direct or panel mounted Conform to BS ISO837-1 Plastic or stainless steel bodies
STANDARD PRESSURE GAUGES Connection/Type
Pressure Range (bar)
Port Connection
Nominal Diameter†
Model
Weight kg
Centre back Centre back Centre back Centre back Centre back Centre back (min) Centre back (min) Centre back (min) Centre back (min) Centre back (min) Centre back (min) Centre back (min) Centre back (panel mounted) Centre back (panel mounted) Centre back (panel mounted) Centre back (panel mounted)
0 – 1,6 0–4 0–6 0 –10 0 – 25 0 – 25 0 – 25 0 – 10 0–6 0 – 10 0–4 0 – 1,6 0 – 25 0 – 10 0–6 0–4
R1/8 R1/8 R1/8 R1/8 R1/8 1/4 x 18 N.P.T. R1/8 1/4 x 18 N.P.T. 1/4 x 18 N.P.T. R1/8 R1/8 R1/8 G1/8A G1/8A G1/8A G1/8A
50 50 50 50 50 40 40 40 40 40 40 40 62 62 62 62
18-013-010 18-013-011 18-013-012 18-013-013 18-013-014 18-013-905* 18-013-908 18-013-909* 18-013-913* 18-013-989 18-013-990 18-013-991 18-013-992 18-013-993 18-013-994 18-013-995
0,83 0,83 0,83 0,83 0,83 0,93 0,67 0,80 0,21 0,05 0,05 0,04 0,14 0,13 0,14 0,13
Centre back (panel mounted) Bottom Bottom Bottom Bottom Bottom
0 – 1,6 0 – 1,6 0–4 0–6 0 – 10 0 – 25
G1/8A R1/8 R1/8 R1/8 R1/8 R1/8
62 50 50 50 50 50
18-013-996 18-013-024 18-013-025 18-013-026 18-013-027 18-013-028
0,14 0,67 0,63 0,86 0,87 0,90
PNEUMATIC PRODUCTS
TECHNICAL DATA Medium: Compressed air, oil and gases or liquids which do not corrode copper alloys Operating Temperature: –20°C* to +60°C *Consult our Technical Service for use below +2°C Operating Pressure: 0 - 1,6 bar 0 - 4 bar
†Actual case diameter may exceed nominal diameter by 5 mm.
*Stainless steel cases with stainless steel movements for 22 Series range. All stainless steel gauges are not strictly to NACE standard MR-01-75. NON-STANDARD MODELS For Pressure Gauges with stainless steel cases and brass movements or other options, please consult our Technical Service.
PNEUMATIC ACCESSORIES
Email Enquiries:
[email protected]
E & O.E 2007
REF: 02-1007
21
AIRLINE FITTINGS
PNEUMATIC PRODUCTS
COMBINATION SHUT OFF VALVE, FILTER/REGULATOR AND LUBRICATOR BL92 — 8MM, G1/4
22
Combination unit including filter/ regulator, lubricator with shut off valve
Combination unit including filter/ regulator, lubricator without shut off valve
Auto Drain
Auto Drain
BL92F11D
BL92F15D
BL92211G
BL92215G
Manual Drain
Manual Drain
BL92F31D
BL92F35D
BL92231G
BL92235G
REF: 78-1007
PATENTED CONNECTION SYSTEM
PNEUMATIC PRODUCTS
Push-in fitting connector with mounting bracket
Threaded connector with mounting bracket
Threaded connector without mounting bracket
Quick connector
-
-
-
-
9210-50
T92T-NNN-B1N
9216-51
T40M0500
G1/8
-
9212KIT-1G
-
-
-
-
-
G1/4
-
9212KIT-2G
9211KIT-2V
-
-
-
-
G3/8
-
9212KIT-3G
-
-
-
-
-
6mm
9213KIT-6D
-
-
-
-
-
-
8mm
9213KIT-8D
-
-
-
-
-
-
10mm
9213KIT-AD
-
-
-
-
-
-
12mm
9213KIT-BD
-
-
-
-
-
-
Email Enquiries:
[email protected]
Shut off valve
Porting block
E & O.E 2007
Accessories
AIRLINE FITTINGS
Connection size
23
AIRLINE FITTINGS
PNEUMATIC PRODUCTS
GENERAL PURPOSE FILTER F92G — 8MM, G 1/4
24
Auto Drain
Manual Drain
F92G-8DN-AT1
F92G-8DN-QT1
F92G-2GN-AT1
F92G-2GN-QT1
Service Kit F92G-KIT Auto Drain 4000-50R
REF: 78-1007
COALESCING FILTER F92C — 8MM, G 1/4
PNEUMATIC PRODUCTS AIRLINE FITTINGS
Auto Drain F92C-8DD-AT1 F92C-2GD-AT1 Service Kit F92C-KIT Auto Drain 4000-50R
Email Enquiries:
[email protected]
E & O.E 2007
25
AIRLINE FITTINGS
PNEUMATIC PRODUCTS
REGULATOR R92G — 8MM, G 1/4
26
Auto Drain F92G-8DK-RMG F92G-2GK-RMG Service Kit
R92G-KITR
REF: 78-1007
FILTER/REGULATOR B92G — 8MM, G 1/4
PNEUMATIC PRODUCTS
Manual Drain
B92G--8DK-AT1-RMG
B92G--8DK-QT1-RMG
B92G--2GK-AT1-RMG
B92G--2GK-QT1-RMG
Service Kit Auto Drain
AIRLINE FITTINGS
Auto Drain
B92G-KITR 4000-50R
Email Enquiries:
[email protected]
E & O.E 2007
27
VACUUM GRIPPERS SUCTION CUP WITH 2½ BELLOWS • •
• • • •
TECHNICAL DATA Description
Unit
Value
Feed pressure max.
MPa
0.7
Noise level
dBA
65-74
Temperature range
ºC
10-50
Weight
g
88-111
Material
10
PP, PA, NBR, AL, SS, PU
RECOMMENDED LOAD WITH BUILT-IN SAFETY FACTOR OF 2 AND RESPONSE TIME, 30º/60º SHORE Feed Pressure
Air Consumption & Compressor Power, Continuous Operation
Material to be Handled (see table below)
Recommended Perpendicular load with safety factor 2 N
Recommended Parallel (shear load with safety factor 2 N
Response Time to 50 -kPA with Pi12-2 s
0.314
0.47 NI/s, 155 W
Plywood
16
17
Response time varies based on qual-
0.314
0.47 NI/s, 155 W
Corrugated
16
13
ity and porosity of handled material
0.314
0.47 NI/s, 155 W
Dry Steel
16
17
0.016
0.015
0.314
0.47 NI/s, 155 W
Oily Steel
17
5
0.016
0.015
MPa
PRINCIPLE OF THE COAX TECHNOLOGY P3010 is based on this new technology, derived from the multi-stage ejector principle. Note that both a filter and check valves are integrated into the ejector secion. When compressed air (1) passes through the nozzle (2), air is pulled through with the stream of compressed air. "Suction" is thus created at the opening of each stage (3).
VACUUM GRIPPERS
PNEUMATIC PRODUCTS
•
Patented COAX® technology Suitable for level adjustment and for uneven and porous surfaces, such as corrugated boxes/containers. The bellows and sealing surface are available in different durometers. This gives the cup both strength and stability as well as the flexibility to conform to uneven surfaces. DURAFLEX® cups are made of a revolutionary polyurethane material that combines the soft elasticity of rubber with the exceptional wear resistance of polyurethane The DURAFLEX® material is non-marking. Separate G3/8” male suction cup fitting. A filter support ring in the cup keeps dust out of the system. The filter’s materials are polyester (PES41/14) and thermo-plastic-urethane (TPE).
28
REF: 78-1007
Response Time to 50 -kPA with Pi12-3 s
BLOVAC ACCESSORIES
BV22 & BV11 BLOW / VACUUM GUNS Whenever high powered vacuum cleaning or precise air pressure cleaning is required, the BV22 and BV11 blow/vacuum guns will connect directly to your compressed air line to provide the solution to a wide variety of industrial clean up problems.
Product No. BV11
11mm
Product No. BV22
22mm
PNEUMATIC PRODUCTS
On the vacuum mode they can be used to vacuum up metal filings, windscreen glass cuttings, fibreglass residue, ceramic dust, sawdust, food crumbs, spilt powders, paper and textile trimmings, plastic pellets and any granulated material which is difficult to clean up. In the blower mode they can be used for blow cleaning machine tools such as lathes, drills, milling machines, power saws etc. The BV22 and BV11 hand guns can also be used to provide cooling for a number of industrial and manufacturing processes. Also as an aid to combustion. BV22 and BV11 will vacuum fluids with safety, and there’s no problem with electrical or mechanical breakdowns because they’re air powered.
BV22 D/H & BV11 D/H BLOW / VACUUM GUNS The BV22 D/H and BV11 D/H air cleaning guns were designed purely with eye safety in mind. Currently industry uses conventional blow guns to remove metal chips and the like from dead end holes, the end result being that the chips are virtually moved from hole to hole and not removed completely. Whilst the Deep Hole Guns (BV22 D/H and BV11 D/H) were designed to blow the chips up and vacuum them away simultaneously. These Deep Hole Guns were conceived from consumer needs and are ideal for production line situations, eg. engine blocks, gearboxes, components etc. Already they are used in automotive manufacturing plants, aircraft manufacturing, and general engineering throughout the world. Both of these products are made from an Industrial Grade Nylon 6 material and will develop a spiral air flow enabling metal chips and other similar particles to be conveyed over long distances. Product No. BV11 D/H
11mm
Product No. BV22 D/H
22mm
AP22 & AP11 AIR PUMPS BLOVAC’s AP22 and AP11 Air Pumps are used in industry to remove waste material from around working machinery by vacuum recovery, or high powered air blasting. Unlike conventional air movers, the AP22 and AP11 Air Pumps develop high air moving capabilities from a minimum air input, using a unique spiral air exhaust flow principle to give you greater vertical and horizontal conveying distances.
Product No. AP11
11mm
Product No. AP22
22mm
BLOVAC PRODUCT
These BLOVAC tools are made of a Nylon 6 material, which makes them resistant to most chemicals, and because of their smooth bore construction, ensures you of no residue contamination from previously conveyed products. When set in a fixed position the AP22 and AP11 will safely vacuum away: metal chips, breadcrumbs, residue, paper and textile trimmings etc. and will convey plastic granules, vitamin tablets, screws, nuts and bolts, and more. Or can be used in a blow mode for cleaning down tools such as lathes, drilling machines, milling machines, power saws. etc.
ACCESSORIES Product No.
Description
BV22-1
Dust Bag
BV22-2
Vacuum Head
BV22-3
Long Reach Wand
BV22-5
Crevice Tool
BV22-6
Round Brush
BV22-7
Bench Nozzle
EOLOSL032
32mm Conveying Hose (BV22-8)
Email Enquiries:
[email protected]
E & O.E 2007
29 REF: 15-1007
BLOVAC ACCESSORIES
DRAGIN PUMP KIT DPK200
PNEUMATIC PRODUCTS
BLOVAC Air Pumps were designed to convey a vast range of products vertically and horizontally over extreme distances. Due to their unique design, the BLOVAC Air Pumps use two airflow principles, Venturi and Vortex. Compressed air entering an internal chamber is condensed and fired through several Venturi holes. These holes are angled in such a way as to create a Vortex principle, thus creating the vacuum. Due to the angle of the Venturi jets, air is exhausted in a spiral form enabling material to be conveyed via smooth bore hose or pipe downstream. BLOVAC Air Pumps are made from either aluminium or stainless steel, and come in a range of bore sizes from 38 to 150mm and greater. BLOVAC Air Pumps currently convey such items as: pharmaceutical powders, plastic pellets, food products, grains, metal objects, fumes, paper and textile trimmings, broken glass, coins, coil springs and more. In a blow mode these Air Pumps can be used to provide cooling for a number of industrial and manufacturing processes. Also for blowing down machinery, or even as an aid to combustion. Size available: 38mm, 50mm, 75mm
AIR TUBES Ranging in sizes from 6mm through to 75mm bore sizes, the AIR TUBES were primarily designed for removal/extraction and conveying of harmful, noxious fumes and other pollutants. These AIR TUBES are all airflow amplifiers, using a small volume of compressed air and producing a high volume and low pressure output airflow. They are capable of removing and extracting a vast range of fumes in welding applications and the like. When fitted with a durable conveying hose, the AIR TUBES can convey all low density materials from one place to another. The AIR TUBES will convey textiles, granules, pellets, capsules, lint, dust, metal chips, small parts, powders, and more. Due to their unique design, they are also successfully used for surface cooling electronic controls, cooling furnaces, moulded parts, castings, electric motors and bearings, or pneumatically controlled as part of a machine cycle. Featuring no moving parts and unobstructed bores, BLOVAC AIR TUBES are constructed from a durable aluminium alloy and anodised in matt black. Sizes available: 6mm - 75mm
BLUCAP KIT The BLUCAP flexible drum cover is a simple and efficient way to collect, store, or dispose of your industry’s waste products. BLUCAP drum cover is a versatile compressed air operated, industrial cleaning system. Which was ideally designed for the vacuum clean-up of such substances as: metal chips, oil absorbents, sawdust, ceramic dust, and more. Manufactured in three different sizes the BLUCAP flexible drum cover will fit easily to either 20, 60, or 205 litre drums providing a quick and simple answer to your workshop cleaning problems. Also being constructed of a high grade poplin material, and working from compressed air, means no mechanical breakdowns and little to no maintenance. All kits come complete with BLUCAP to suit appropriate drum and as follows
BLOVAC PRODUCT
BCK-1 x BV22 Blow/Vacuum Gun
30
BCK-1 x BV22-3 Longreach Wans BCK-1 x BV22-5 Crevise Tool BCK-1 x BV22-2 Vacuum Head BCK-1 x BV22-6 Round Brush 3m x BV22-8 Conveying Hose BCK 20 20L Blue Caps BCK 60 60L Blue Caps BCK205 205L Blue Caps
REF: 15-1007
BLOVAC ACCESSORIES
DRAGIN PUMP KIT DPK200 BLOVAC's Dragin Pump provides the solution to all your sump cleaning problems. It’s small enough to fit in your hand ... yet eats up tramp oil, used oil waste coolants ... even sludge... so fast you will be amazed.
PNEUMATIC PRODUCTS
This versatile and inexpensive product will run on compressed air as low as 9.5 cfm and is coupled with a design featuring no moving parts, requires no maintenance, and with no waste solution travelling through the actual pump, it comes with a three year warranty. The Dragin Pump waste recovery unit will connect simply to a standard 44 gallon/ 205 litre drum to give you a quick and efficient means of recovering waste liquids from: lathes, milling machines, EDM, surface grinders, sumps, open pits, and more. Enabling you to not only recover, but to also store or dispose of such liquids as: coolants, metal chips, used oil, solvents, sludge, hydraulic oil, tramp oil etc. Giving your Company the edge over those environmentally hazardous substances. Note: The kit does not include hose. Product No. DPK200
BLOVAC VACUUM KIT Each kit contains the following:
1 x BV22 High Powered Gun 1 x BV22-1 Dust Bag including Hose Clamp 1 x BV22-5 Crevice Tool Product No. BV22-BVK Kit as above
BLOVAC TEXTILE & ELECTRONICS KIT Design for vacuum cleaning around sewing machines, photographic equipment and electronics/computers. Each kit contains the following:
1 x BV11 1 x BV11-1 1 x BV11-2 1 x BV11-3 1 x BV11-4 Product No. BV11-K
High Powered Gun Dust Bag including Hose Clamp 10mm Nozzle 6mm Nozzle 3mm Nozzle Kit as above
MOBI-PUMP
BLOVAC PRODUCT
Mobi-Pump has been designed to dispense liquids from 200 and 60 ltr drums. Powered by compressed air to generate a small pressure differential between the drum and the atmosphere, Mobi-Pump is a fast, efficient and safe way to dispense liquids, with full control of the liquid flow from the dispensing nozzle. Mobi-Pump has no moving parts, and does not come into contact with the liquid being dispensed, providing long life, low maintenance and safe operation with flammable liquids and most chemicals. The Mobi-Pump kit includes: • Mobi-Pump • Compressed air On/Off valve • Telescopic drum spear • Two metres of 5mm anti-static hose with Camlock connection • Dispensing nozzle. Product No. MPK100
Email Enquiries:
[email protected]
E & O.E 2007
REF: 15-1007
31
PNEUMATIC PRODUCTS
PRESSURE PIPE SYSTEM
Colour Identifiable high performance pressure pipe system Coloured “BLUE” to identify the contents for Compressed Air and Vacuum.
Coloured “GREEN” to identify the contents for Water. Water-Pro® is intended for the conveyance of Cooling Water, Waste Water, Hot Water and Discharge Water.
Water-Pro®
Coloured “RED” to identify the contents for Fire Services, this is the system for conveying water to fire fighting equipment such as Hose Reels.
Fire-Pro®
Coloured “VIOLET” to identify the contents for “Acids & Alkalis”. This is the system for conveying most types of acids & alkalines ( please refer to our chemical resistance chart for suitability).
Chem-Pro®
Coloured “BEIGE” to identify the contents for Gas, Gas-Pro® is intended for use with Inert Gases such as Argon, Helium, Nitrogen, Carbon Dioxide and Shielding Gas Mixtures for welding applications.
Gas-Pro®
Coloured “BROWN” to identify the contents for “Oils”. This is the system for conveying most types of oils, including animal, mineral, vegetable and synthetic.
Oil-Pro®
PRESSURE PIPE SYSTEM
Coloured “BLACK” to identify the contents for “Waste Products”. This is the system for conveying various types of waste products, including, sewage, organic, chemical and process waste.
32
Air-Pro®
ISO 9001-2000
Waste-Pro®
excellence in performance
P
I P
E
S
Y S
T
E M
S
PRESSURE PIPE SYSTEM
PNEUMATIC PRODUCTS Air-Pro®
ISO 9001-2000
Coloured “beige” it is intended for use with inert gases such as Argon, Helium, Nitrogen, Carbon Dioxide and Shielding Gas Mixtures for welding Applications.
Gas-Pro®
CalAir’s expertise will advise on how to set up compressor rooms. Having a dryer with a pre-filter and after-filter is a step in the right direction to contaminated free compressed air which in turns provide less dollars spent in servicing costs.
Coloured “black” to identify the contents for Waste Services.
Waste-Pro®
The advantage of having a Pro-Pipe II® System is that it allows you to branch into the system with minimum downtime. Branch lines can be installed in the morning when you’re equipment turns up.
Air-Pro®
Typical Factory Layout
Air-Pro® Can be attached directly to machinery without concern from vibrating stress.
Water-Pro® Water-Pro® Coloured “green” it has Excellent thermal properties which offer distinct advantages when used for chilled water.
S Y S T E M S
excellence in performance Coloured “green” it is intended for the conveyance of Cooling Water, Waste Water and Discharge Water.
P I P E
Fire-Pro®
PRESSURE PIPE SYSTEM
Coloured “VIOLET” to identify the contents for “Acids & Alkalis”. With its high chemical resistance is intended for use with many types of chemicals.
Chem-Pro®
Coloured “RED” to identify the contents of Fire Services.
Oil-Pro®
For conveying most types of oils.
33
E & O.E 2007
Email Enquiries:
[email protected]
PNEUMATIC PRODUCTS
PRESSURE PIPE SYSTEM
Joining Methods Compression Fittings The Pro-Pipe II compression range can be used to extend existing pipe work of steel or copper and to connect to ancillary equipment such as filters/ regulators and quick connectors.These items can simply be screwed into the relevent fitting which is threaded BSP. An airtight seal is provided by an ‘O’Ring within the fitting which is maintained even in deflected angles of up to 30 deg. Pullout is prevented by a grip-ring which bites into the pipe. The use of Calair Support Clips are highly recommended as they will considerably speed up installation and provide a positive method of location, they will also assist in the removal of pipe for modification. No expensive skilled labour is needed for installation, reconfiguring or recycling of the Pro-Pipe II compression range - just simple ring wrenches, used by normal factory labour after minutes of training. They can be quickly and easily demounted for changes to reticulation systems as plant needs change.
Socket Fusion Fittings The Pro-Pipe II socket fusion range features the same clean, low-friction and noncorrosive qualities of the compression fittings range, which are valued in a huge number of applications because they are far easier and faster to erect than alternative systems. The socket fusion range of fittings are offered as a low-cost permanent alternative to the standard range of compression fittings. The socket fusion joint system is assembled using electric socket fusion welders. The standard socket fusion threaded joints are made from Nickel plated Brass however for chemically aggressive enviroments we can offer these fittings made from 316 Stainless Steel. Our socket fusion products which complements our internationally successful compression fitting systems - is designed to provide another dimension to the CalAir product range. This will enable users to select the ideal CalAir jointing system most suited and most cost-effective for their ongoing needs.
Technical
PRESSURE PIPE SYSTEM
U.V. Stabilisation Max. Working Pressure at 20°C Max. Working Pressure at 60°C Max. Working Temp. Min. Working Temp. Hardness Shore D Charpy Impact at 23°C Charpy Impact at -20°C Thermal conductivity at 20°C Co-efficient of thermal expansion
34
ISO 9001-2000
50years 320psi 150psi 100°C -20°C 60 65kj/m² 7kj/m² W/m K 0.24 0.15mm/m/°C
Lloyd’s Register, has conducted a design appraisal of the Pro-Pipe II pipes and fittings. The appraisal states that the Pro-Pipe II pipes and fittings are suitable for use in industrial, marine and offshore non-essential services for water, inert gases, compressed air and non-flammable liquids and electrical conduit . The appraisal also states that the pipes and fittings can be considered for use in these systems for projects where ASME B31.3 “Process Piping” AS4041 “Pressure Pipe” are specified. subject to the ratings given in the manufacturer’s instructions.
excellence in performance
P I
P E
S
Y S
T
E
M
S
PRESSURE PIPE SYSTEM
Rather than needing skilled labour to integrate
PNEUMATIC PRODUCTS
expensive and time-consuming alterations, the Pro-Pipe II® system can be quickly and conveniently changed. There has been no problem with it at all. We haven’t had to touch it in the four years that it has been installed
Robert Marchese, Rosemount Estate Wines
We like the flexibility and we like the fact that the polymer system can be rapidly reconfigured without having to call in the specialised labour needed to cut down and reconstruct metal reticulation systems – often at considerable expense and with considerable time losses.
Steven van Winckel, HSV Production Engineer
ISO 9001-2000
excellence in performance
P
I
P
E
S Y S T E
M
S
PRESSURE PIPE SYSTEM
Email Enquiries:
[email protected]
E & O.E 2007
35