Power Connectors & Interconnection Systems Catalog - TE Connectivity [PDF]

Catalog 1773096 Revised 4-12

© 2012 Tyco Electronics Corporation, a TE Connectivity Ltd. Company. All Rights Reserved. 1773096 LUG PDF 04/2012 TE Connectivity and the TE connectivity (logo) are trademarks. Other logos, product and/or company names might be trademarks of their respective owners.

Power Connectors & Interconnection Systems

te.com

Power Connectors & Interconnection Systems

Power Connectors & Interconnection Systems

Power Connectors & Interconnection Systems

Table of Contents

Engineering Notes

Technology ……………………………………………………………………………………… 4-9

Disclaimer While TE has made every reasonable effort to ensure the accuracy of the information in this catalog, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. © 2012, 2010, 2007 and 2005 Tyco Electronics Corporation. All Rights Reserved. ACTION PIN, AMP, AMP-DUAC, AMP-DUAC PL, AMP-DURAGOLD, AMPINNERGY, AMP-LEAF, AMP-O-LECTRIC, AMPOWER, CORCOM, CROWN BAND, CROWN CLIP, CROWN EDGE, CROWN LINE, ELCON, FASTON, FLATPAQ, HTS, ICCON, ISOLAMES, LOUVERTAC, MATE-N-LOK, MINIPAK, MULTI-BEAM XL, MULTIGIG RT, PRO-CRIMPER, RAPID LOCK, SIMEL, SLIMLINE ICCON, Z-PACK, Z-PACK TinMan, TE Connectivity and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd. family of companies. AdvancedTCA, AdvancedTCA 300, CompactPCI, MicroTCA and PICMG are trademarks of PICMG-PCI Industrial Computer Manufacturers Group Incorporated. FUTUREBUS+ is a trademark of Institute of Electrical and Electronics Engineers, Inc. ITANIUM and MONTECITO are trademarks of Intel Corporation. NEMA is a trademark of the National Electrical Manufacturers Association. VITA and VITA logo are trademarks of VITA in the United States and other countries. Duracell and Matsushita Battery are trademarks of their respective owners. Other logos, product and Company names mentioned herein may be trademarks of their respective owners.

Section 1 — Board-to-Board Products MULTI-BEAM XL and MULTI-BEAM XLE Power Distribution Connector Systems …… 10-29 MULTI-BEAM XL Power Distribution Connector Systems …………………………… 12-14 “NEW” MULTI-BEAM XLE Connectors ………………………………………………… 15, 16 MULTI-BEAM XL Current Pass-Thru Power Distribution Connector System ……… 17, 18 MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies ……………………………………………………… 19-25 Cable Plug Assemblies…………………………………………………………………26-28 MULTI-BEAM XL and MULTI-BEAM XLE Connectors Custom Configuration Worksheet ………………………………………………………………………………… 29 MINIPAK High-Density Board-to-Board Power Connectors …………………………… 30-39 “NEW” MINIPAK HDL Connectors …………………………………………………… 34, 35 MINIPAK HD Connectors ……………………………………………………………… 36, 37 MINIPAK HDE Connectors ……………………………………………………………… 38, 39 FLATPAQ Modular Board-to-Board Power Connectors ………………………………… 40-44 ICCON Single Pole Power Connectors …………………………………………………… 45-49 Mini Power Modules ………………………………………………………………………… 50-59 MULTIGIG RT Power Modules ……………………………………………………………… 52 Universal Power Modules (UPM) ……………………………………………………… 53-55 “NEW” Low Profile Universal Power Module ………………………………………… 54 Slim UPM Product………………………………………………………………………… 53, 55 Z-PACK 2 mm Futurebus+ Power Modules ………………………………………… 56, 57 Backplane and Co-Planar Guide Modules …………………………………………… 58, 59 Z1 Power Connector for AdvancedTCA Zone 1 Applications ………………………… 60, 61 Section 2 — Cable Mounted Products MULTI-BEAM XL Products (see Board-to-Board Products Section 1, pages 10-29) ELCON High Power Drawer Connectors ………………………………………………… 62-82 AMP Low Power Drawer Connectors …………………………………………………… 83-101 Miniature Power Drawer (MPD) Connectors ………………………………………… 83, 84 Hybrid Blind-Mate Drawer Connectors ………………………………………………… 85-87 Special Blind-Mate Drawer Connectors ……………………………………………… 88-91 Standard Blind-Mate Drawer Connectors ……………………………………………… 92-95 Hybrid Mini-Drawer Connectors ……………………………………………………… 96-101 ET Power Connector ……………………………………………………………………… 102-104 AMP-DUAC PL Product …………………………………………………………………… 105-107 AMP-DUAC PL-II Connectors ……………………………………………………… 108, 109 AMP-DUAC UPC Connectors ……………………………………………………… 110, 111 Contacts for AMP-DUAC, PL-II and UPC Connectors …………………………… 112, 113 Other Soft Shell Pin & Socket Connectors ……………………………………………… 114-116 AMPINNERGY Products ………………………………………………………………… 117-124 Circular (CPC) Connectors for Commercial Signal and Power Applications ……… 125-127 High Current Products (LOUVERTAC Contacts) ……………………………………… 128-139 AMP Power Series Connectors ………………………………………………………… 140-154 Domino Series Connectors ……………………………………………………………… 155-161 HTS Power Connectors ………………………………………………………………… 162, 163 RAPID LOCK Quick Connect/Disconnect Bus Bar Connectors …………………… 164-167 AMP Power Taps…………………………………………………………………………… 168-172 Section 3 — Card Edge Products Introduction to High Current Card Edge Connectors ………………………………… 173, 174 CROWN EDGE Card Edge-style High Current Connectors ………………………… 175-181 SEC-II Power Products …………………………………………………………………… 182-184 Standard Edge II Card Edge Connectors ……………………………………………… 185-187 Section 4 — Voltage Regulation Module (VRM) Connectors Voltage Regulation Module (VRM) Connectors ……………………………………… 188, VR 372 Power POD Connector — for Intel MONTECITO VRMs ………………………… Mini CROWN EDGE Connector Configurations ………………………………………… 191, SEC-II Connectors with Latches for VRMs ……………………………………………………

189 190 192 193

2

247 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Table of Contents (Continued) Section 5 — Bus Bar Products ELCON Drawer Series Connectors (see Cable Mounted Products Section 2, pages 62-82) CROWN CLIP Series Sockets …………………………………………………………… 194-199 CROWN CLIP II Sockets …………………………………………………………………… 196 Dual CROWN CLIP Sockets………………………………………………………………… 197 CROWN CLIP Junior Sockets ………………………………………………………… 198-199 Pluggable Bus Bar Connectors ………………………………………………………… 200-202 CROWN LINE Power Distribution System ……………………………………………… 203, 204 Section 6 — AMPOWER Wave Crimp System ……………………………………… 205-216 Section 7 — Bulk Cable ISOLAMES Flexible Bus Bar ……………………………………………………………………217 Section 8 — AC Inputs Convenience Outlets ……………………………………………………………………… 219-222 CORCOM EMI/RFI Filter Products …………………………………………………………… 223 CORCOM DB Products …………………………………………………………………… 224-226 Section 9 — Laptops/Portables Battery Interconnects …………………………………………………………………… 227-232 Coin Cell Battery Holders ……………………………………………………………………… 233 DC Power Jacks ………………………………………………………………………… 234, 235 Section 10 — Custom Cable Assemblies Custom Cable Assemblies …………………………………………………………………… 236 Application Tooling ……………………………………………………………………… 237-239 How To Compute Circular Mil Area of Various Wire Shapes……………………… 240, 241 Part Number Index ……………………………………………………………………… 242-244 Global Contacts …………………………………………………………………………………247

Need more information? Call Technical Support at the numbers listed below. Technical Support is staffed with specialists well versed in all TE products. They can provide you with: ■ Technical Support ■ Catalogs ■ Technical Documents ■ Product Samples ■ TE Authorized Distributor Locations

Restriction on the use of Hazardous Substances (RoHS) At TE, we’re ready to support your RoHS requirements. We’ve assessed more than 1.5 million end items/components for RoHS compliance, and issued new part numbers where any change was required to eliminate the restricted materials. Part numbers in this catalog are identified as: RoHS Compliant — Part numbers in this catalog are RoHS Compliant, unless marked otherwise. These products comply with European Union Directive 2002/95/EC as amended 1 January 2006 that restricts the use of lead, mercury, cadmium, hexavalent chromium, PBB, and PBDE in certain electrical and electronic products sold into the EU as of 1 July 2006. NOTE: For purposes of this Catalog, included within the definition of RoHS Compliant are products that are clearly “Out of Scope” of the RoHS Directive such as hand tools and other non-electrical accessories. 5 of 6 Compliant — A “䢇” symbol identifies these part numbers. These products do not fully comply with the European Union Directive 2002/95/EC because they contain lead in solderable interfaces (they do not contain any of the other five restricted substances above allowable limits). However, these products may be suitable for use in RoHS applications where there is an application-based exception for lead in solders, such as the server, storage, or networking infrastructure exemption.

NOTE: Information regarding RoHS compliance is provided based on reasonable inquiry of our suppliers and represents our current actual knowledge based on the information provided by our suppliers. This information is subject to change. For latest compliance status, refer to our website referenced at right.

Getting the Information You Need Our comprehensive on-line RoHS Customer Support Center provides a forum to answer your questions and support your RoHS needs. A RoHS FAQ (Frequently Asked Questions) is available with links to more detailed information. You can also submit RoHS questions and receive a response within 24 hours during a normal work week. The Support Center also provides: ■ Cross-Reference from Non-compliant to Compliant Products ■ Ability to browse RoHS Compliant Products in our on-line catalog ■ Downloadable Technical Data Customer Information Presentation ■ More detailed information regarding the definitions used above ■ So whatever your questions when it comes to RoHS, we’ve got the answers at www.te.com/leadfree

RoHS Customer Support Center

3 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Products Listed in this Catalog

Technology

Integrated Backplane Power Systems Pages 50-61 ■

Universal Power Modules

■

Slim UPM Product

■

MINIPAK HDE Connectors

■

Z-PACK Futurebus+ Power Modules

■

MULTIGIG RT Power Modules

■

Guide Hardware

■

Z1 Power AdvancedTCA Connectors

VRM/Power PODs Pages 188-193

Mezzanine/Stacking Pages 191-192 ■

■

SEC-II , Mini CROWN EDGE (32 Bit) Connectors

■

VR372 Power POD Connector

Mini CROWN EDGE Products

Laptops/Portable Pages 227-235 Bus Bar-to-Board

■

Battery Interconnects

■

CROWN EDGE Products

■

Coin Cell Battery Holder

■

CROWN CLIP Series Sockets

■

Multi-Directional Interface (MDI) Connectors

■

CROWN CLIP Junior

■

DC Power Jacks

■

CROWN LINE

■

ICCON Connectors

■

ELCON DRAWER Series Connectors

Power — Board-to-Board Pages 10-61 ■

MULTI-BEAM XL and MULTI-BEAM XLE Connectors

Input/Output Power Pages 219-226, 236

Power — Cable-to-Cable/Board Pages 62-172 ■

MULTI-BEAM XL Cable Assemblies

■

ELCON DRAWER Series

■

FLATPAQ Modular Connectors

■

AMP DRAWER Series

■

MINIPAK Connectors

■

AMP-DUAC PL Products

■

MINIPAK HD (MicroTCA) Connectors

■

AMP-DUAC UPC Connectors

■

Universal MATE-N-LOK Family

■

AMPINNERGY Product

■

AMP Power Series

■

CPC

■

Mini Power Drawer (MPD)

■

AMPOWER Wave Crimp System

■

RAPID LOCK Connectors

■

AMP Power Tap

■

Domino Series Connectors

■

HTS Power Connectors

■

ET Connector

■ ■ ■ ■

CROWN EDGE Connectors SEC-II Power Products ICCON Connectors MINIPAK HDL Connectors

■

Convenience Outlets

■

CORCOM EMI/RFI Filter Products

■

Custom Cable Assemblies

AdvancedTCA and MicroTCA are trademarks of PICMG-PCI Industrial Computer Manufacturers Group, Inc.

4 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Product Selection Chart Application Style Wire- BoardtotoBoard Board X X X X X X

X

X X X X X

X X X X

X X X X X X X X X X

X X X

X X

X

X X X X X

X X X X

X

X

Universal MATE-N-LOK

X

X

Universal Power Module (UPM) VAL-U-LOK VR 372 Power POD Connector for MONTECITO VRMs Z-PACK 2 mm Futurebus+ Product 1Co-planar products

X X

X

X

X

Current Level Low Current Middle High Power Current Current Power & Contacts Contacts Contacts Contacts Only Signal 50A X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

X

X X

X X

X X

X

X X

Special Features True HotPlug

Standards

BlindLow Mate Inductance

Industry Standard PICMG 3.0

X VDE Standard 0627

X X

X X

X X

X X

X

X

X X

X X X X X X

AMC 1.0 X X

X X

X

X X

VRM 10.2, 11

X

SSI (MPS, DPS)

X VRM 8.5-10.1, ISA U.L. Stardard 1410, MIL STD 202 PICMG EXP.0

Technology

WiretoWire AdvancedTCA Z1 Power Connectors X AMP DUAC PL Product AMPINNERGY Connectors X AMP Power Series Connectors X AMP Power Taps AMPOWER Wave Crimp System X Battery Interconnects Circular Plastic Connectors (CPC) X Coin Cell Battery Holders Commercial Pin & Socket X CROWN CLIP Series CROWN EDGE Product CROWN LINE Connectors DC Power Jack Domino Product X ELCON Drawer Connectors X ET Power Connectors FLATPAQ Product1 Grace Inertia Connectors X HTS Connectors X Hybrid Blind-Mate Drawer X Hybrid Mini-Drawer ICCON Products1 MATE-N-LOK X Micro MATE-N-LOK Connectors X Mini CROWN EDGE Product Mini Power Drawer (MPD) Mini Universal MATE-N-LOK X MINIPAK HD Connectors MINIPAK HDE Connectors MINIPAK HDL MULTI-BEAM XL/XLE Connectors1 X MULTIGIG RT Power Product Power Double Lock X RAPID LOCK Product Special Blind-Mate Drawer X Standard Blind-Mate Drawer X Standard Edge II Card Edge1

Product Listing

Application Type Bus Bar Card or Edge Battery Other

Page 60 104 115 138 166 204 227 123 233 113 192 173 202 234 153 62 102 40 113 160 85 96 45 115 113 189 83 114 36 38 34 10 52 114 162 88 92 183 115 53 114

VR372

188

IEC 61076-4-0X

56

AdvancedTCA is a trademark of PICMG-PCI Industrial Computer Manufacturers Group, Inc. MONTECITO is a trademark of Intel Corporation.

5 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Power Distribution Connector Overview TE Power Connector Technology Technology

For years, TE has pioneered the development of new power interconnect technologies. As the industry leader in Power Interconnects, TE produces power connectors used in laptops through super computers, automobiles, telecommunications base stations, consumer appliances, power utility, industrial controls, locomotives and many other applications.

The products in this catalog are focused on the higher performing power connectors used in the Computer and Telecommunications industries. Some key factors in the design of these new connectors are the selection of the right contact and housing materials, platings and contact designs. Many of the older single or dual point of contact intercon-

nects have been replaced with new/next generation designs which can offer significant reductions in contact resistance, insertion/mating force, connector size and total applied cost. In addition, several of the newest designs have significant increases in current and signal density all combined into a single power distribution connector.

As power delivery applications vary widely, TE also produces many variations of the products listed in this catalog for unique applications. If you don’t find the product needed for your application, please feel free to contact our Product Information Center or your local TE Sales Engineers.

High Performance Started with the ELCON CROWN BAND Power Contact Technology One of the popular technologies used in high current connects is based on the ELCON CROWN BAND Power Contact Technology. Made from high conductivity alloys and used with solid screw machined pin and socket contacts, these contacts deliver superior performance. Many of the high current Drawer Connectors in this catalog use this technology. ■ 1/4th to 1/10th the Contact Resistance ■ Maximum Contact Surface Area ■ Low Voltage Drop, Low Temperature Rise ■ Higher Cycle Durability ■ Used in High Performance Pin & Socket Drawer Connectors ■ Safety Agency Approved Hot-Plug Contacts Available

CROWN BAND Performance in Stamped & Formed Configurations FLATPAQ Connectors, MINIPAK Connectors, CROWN EDGE Connectors, Mini CROWN EDGE Connectors, MULTI-BEAM XL Connectors, AMPOWER Wave Crimp Products, CROWN CLIP Sockets, Pluggable Bus Bar Products. These product lines all utilize the multiple point of contact design. With the 6, 8, 10, 12 or more contact points per stamping, the contact resistance remains very low and the mating cycle durability remains high.

6 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Extensive Product Qualification Shock & Vibration

TE has played a major role in influencing the industry to evaluate power connectors based upon End-Of-DesignLife conditions. This involves a variety of accelerated life tests used to determine the expected results of the power connectors after years of use in demanding applications.

The tests are run with pre-stressed (end-of-life) connectors to provide worst case results based on the environmental exposure the connectors will see.

Technology

Temperature Rise charts using a single contact have been replaced with more useful data taken from tests of actual fully loaded connectors carrying their maximum current.

Shock and vibration testing is used to verify the mechanical integrity of the connector system. Shock capability to test half-sine, saw-tooth, and trapezoidal waveforms up to 3000 g's. Vibration capability to test sinusoidal, random, sine-onrandom, and narrow band random-on-random profiles up to 2000 Hz.

Thermal Image Thermography is used to optimize the design and to pinpoint the exact hot spot on the contacts — to measure the true worst case temperature-rise. Then thermocouples are placed on the hot spot to confirm the temperature at the end-of-life conditions.

Durability and Hot-Plug Set-Up

In many cases the common safety agency approvals are also provided. While these tests are typically far less stringent than TE’s internal test sequences,

they provide additional safety/regulatory information for end users to help them make the connector selection easier.

Current Interrupt (hot-plug) tests are performed to customer-specific requirements to determine the ability of the connector to sustain repeated make & break cycles under load. Power generation capability up to 600 VDC. Durability tests are performed in accordance with both industry (EIA 364-70) standards and TE documented test sequences. With this, the user knows exactly what was tested and how it was tested, in order to achieve the specified durability rating.

7 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

TE Delivers Both Industry Standard and Application-Specific Power Connectors

Current Requirements (A)

Technology

500 Hot-Plug, Blind mating Drawer connectors Bus bar-based interconnects

400

300 Small form factors Card-edge, VRM to MPU, on-board power

200

Increased power density, post-SSI designs, IU form factor, card edge

100

0 t

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ine

ine

cab

cab

rnte

I

I

ce

evi

CB

P

vel

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Packaging Levels Industry or De-Facto Standard Products

Application Specific Products

■

MULTI-BEAM XL Connectors (SSI and AdvancedTCA 300 Standards)

■ Drawer

■

Z1 Power Connector (AdvancedTCA)

■ CROWN

■

MINIPAK HD Connector (MicroTCA)

■ Universal ■ VRM

MATE-N-LOK Connectors

Card Edge Connectors (VRM 8.5 – 11.0)

■ Universal ■ Power

Power Module (CPCI Express)

Series (50 – 350 Amp DC power)

■ CORCOM

EMI/RFI Filter Products (IEC 320)

Series (Top Drawer — Mini Drawer) EDGE & Mini CROWN EDGE Connectors

■ FLATPAQ

Connectors

■ MINIPAK

Connectors

■ CROWN

CLIP Connectors

■ ICCON ■ RAPID

Connectors LOCK Connectors

Standards Activities / Safety Agency Approvals TE has a broad line of power interconnects meeting the industry’s most stringent safety standards: TE End-Of-Design-Life (EODL) accelerated life testing has influenced many new standards for power interconnects.

AdvancedTCA, AdvancedTCA 300, CompactPCI, MicroTCA and PICMG are trademarks of PICMG-PCI Industrial Computer Manufacturers Group Incorporated. VITA and VITA logo are trademarks of VITA in the United States and other countries.

®

®

C

US

R

8 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Current Carrying Capabilities

■

Wire Size — Larger wire will carry more current since it has less internal resistance to current flow and generates less heat. The wire also conducts heat away from the connector.

Technology

TE offers a wide range of power contacts, which handle up to 500 Amps. The total current capacity of each contact in a given connector is dependent upon the heat rise resulting from the combination of electrical loads of the contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating. Caution must be taken so that this combination of conditions does not cause the internal temperature of the connector to exceed the maximum operating temperature of the housing material. Several variables which must be considered when determining this maximum current capability for your application are:

50

■

Connector Size — In general, with more circuits in a connector, less current per contact can be carried.

■

Current Load Distribution — Spreading those lines with greater current loads throughout the connector, particularly around the outer perimeter, will enhance heat dissipation.

■

Ambient Temperature — With higher ambient temperatures, less current can be carried.

Note: The current ratings in this chart are based upon single contact loading and a 30° C temperature rise. More useful "fully loaded" ratings are available and are dependent upon the variables listed above.

Application-Specific Designs In the shortest time to market in the industry. If none of our standard products satisfies your requirements, TE can develop a design specific to your application. We will work closely with your engineers to fully understand the design requirements and develop an interconnect solution that meets your exact needs. After the concept and design stages, TE produces prototypes that perform both electrically and mechanically the same as production parts. These machined parts are used for testing, regulatory agency evaluations, and even as pre-production components, allowing the shortest lead time from concept to manufacturing in the industry. Concept

Design

Prototypes

Production

TE engineers work closely with the customer to fully understand the design requirements of the application.

A sketch drawing of the design concept is created for customer review, and the design is finalized only when it fully meets the requirements of the customer.

Once the design is frozen, and while TE works on the molds and the connector assembly processes, TE builds prototypes that are identical to the production parts.

By the time both TE and the customer are ready for mass production, all requirements for release to production, such as qualification testing and regulatory agency approval, have been cleared.

9 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

MULTI-BEAM XL and MULTI-BEAM XLE Power Distribution Connector Systems Board-Mount Connectors

Board-to-Board Products

Product Facts ■

Single-piece molded housings

■

Custom configurable modular design

■

AC and DC power in the same connector — Meets UL safety requirements

■

Current Interrupt ratings per UL 1977 — for “Hot-Plug” applications

■

Compact size — suitable for distributed DC power applications

■

Molded-in guide pins provide generous blindmateability

■

Up to 3 levels of contact sequencing: ■ 1st — Pwr/Gnd ■ 2nd — Pwr & Signals ■ 3rd — Trigger Signals

■

Low Mating and Un-mating force

■

Solder or press-fit termination to PCB

■

Meets SSI power connector requirements for DPS, MPS and HPS applications

■

■

30 micro-inch [0.76 micro-meters] gold post-plated contacts for high reliability All MULTI-BEAM XL and MULTI-BEAM XLE products in this section are RoHS compliant

The MULTI-BEAM XL and MULTI-BEAM XLE modules are a blind-mateable boardto-board power distribution connector system. With a variety of available power contacts and a modular design, customers are able to customize this connector to their exact needs. In addition to selecting the number of power and signal contacts, customers are also able to choose the mating sequence of contacts they need for their specific application. MULTI-BEAM XL connectors feature dual-beam and four-beam power contacts,

rated at 35A. The new MULTI-BEAM connector features a true hot-plug designed three-beam contact, rated at 43A. The product is also available in versions complying with the Server Systems Infrastructure (SSI) Standard. MULTI-BEAM XL and MULTI-BEAM XLE products offer high reliability and high current density in a package designed specifically for modular hot-swappable power distribution systems. They are ideal for blind-mating in modular and rack mounted systems. The high perform-

ance design and heavy gold plated contacts meet requirements across many applications including power distribution for compact (1U) computer servers through high-end servers, fault-tolerant computers, networking equipment, telecommunication switches, medical instrumentation, and industrial control equipment. The compact design also meets the I/O standard of modern modular and hot-swappable redundant (N+1) power supplies and uninterruptible power supplies.

Technical Documents Product Specification 108-1973 Application Specification 114-13038 File # E28476 R

For More Information Check out product information at: http://mbxl.te.com Technical Support Center 1-800-522-6752

File # LR7189 R

10 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

MULTI-BEAM XL and MULTI-BEAM XLE Power Distribution Connector Systems (Continued) MULTI-BEAM XL Connector ■ ■ ■

■ ■

■ ■ ■

Features new 3-beam power contact Two hot-pluggable power contacts to choose from: ■ 50A High power contact (35% increase compared to MULTI-BEAM XL connector) ■ 20A Low power contact (occupies 50% less PCB space than MULTI-BEAM XL power contact) Slimmer housing design allows 40% more current in the same space Over 40% lower mating force than original MULTI-BEAM XL connector Vented housing allows for better air flow

Board-to-Board Products

■

MULTI-BEAM XLE Connector

Expandable length to accommodate up to 36 power contacts Contact spacings are expandable to accommodate higher voltages and/or higher current requirements 4-beam or dual beam power contacts available Base metal made from high conductivity copper alloy (over 98% copper) offers superior performance compared to alternative materials

Evolution of MULTI-BEAM Power Contacts

Power Contacts

4-Beam Contact ■ .017" thick stock ■ 35A current rating ■ Features eight independent beams ■ Parallel current paths yield a lower contact resistance ■ Tuned beam design provides lower mating forces and higher durability life cycles

Dual-Beam Contact ■ Original design ■ .017" thick stock

Contact Wipe

Contact Type Power (or GND) Contact Power Contact Signal Contact Signal (trigger) Contact

3-Beam Contact ■ Offered on new MULTI-BEAM XLE connector ■ .020" Thick Stock ■ 50A Current Rating ■ Improved design offers lowest mating force available in MULTI-BEAM product line ■ True hot-plug design preserves the separable contact interface to provide long term reliability after hot-mate and un-mate cycles Description Make First Break Last (MFBL) Standard Standard Make Last Break First (MLBF)

Signal Contacts

Sequence

Minimum Wipe

1

0.200′′ [5.08 mm]

2 2

0.150′′ [3.81 mm] 0.150′′ [3.81 mm]

3

0.100′′ [2.54 mm]

The MLBF power contact and the Standard Signal contact are sequenced to mate at the same time ... sequence #2.

Product Configurations and Part Numbers The connector configuration is described by reading Left-to-Right on the Plug mating interface and Right-to-Left on the Receptacle mating interface. Custom configurations can be produced due to the modular design of the product. Configuration Description: ACP indicates AC Power, P indicates DC Power, HDP indicates High Density Power, LP indicates Low Power (MULTI-BEAM XLE connector only), S indicates Signal. The corresponding contact spacing and voltage ratings are shown below. ACP 0.300′′ [7.62 mm] spacing 300 Volts*

P 0.250′′ [6.35 mm] spacing 200 Volts*

HDP 0.200′′ [5.08 mm] spacing Connection to same voltage*

LP .115′′ [3.81 mm] spacing 200 Volts*

S 0.100′′ [2.54 mm] grid 60 Volts*

* With circuit board designed to UL 1950, IEC 60950

11 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

MULTI-BEAM XL Power Distribution Connector Systems Board-Mount Connectors

Board-to-Board Products

Right-Angle Receptacles

Configuration * 1P/24S/1P 2P/24S/2P 3P/24S/3P 3ACP/24S/6P 5P/24S/6P 7P/32S/7P 8P/28S 8P/32S/8P 3ACP 8P 14P/32S 16S/4P 24S/6P 24S/8P

Part Number 6450160-3 1-6450160-0 6450570-2 6450170-8 6450160-5 6450560-4 6450172-2 6450160-1 6450173-1 6450163-2 6450172-1 6450161-1 6450161-2 6450161-6

Application SSI “DPS” Distributed DC Power + Signal Distributed DC Power + Signal AC and DC Power + Signal SSI “MPS” Distributed DC Power + Signal Distributed DC Power + Signal AC and DC Power + Signal AC Power DC Power Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal

Overall Length ′′ and [mm] 1.925′′ [48.90 mm] 2.250′′ [57.15 mm] 2.750′′ [69.85 mm] 3.650′′ [92.71 mm] 4.350′′ [110.49 mm] 4.350′′ [110.49 mm] 3.350′′ [85.09 mm] 5.450′′ [138.43 mm] 1.550′′ [39.37 mm] 2.650′′ [67.31 mm] 4.950′′ [125.73 mm] 2.050" [52.07 mm] 2.750" [69.85 mm] 3.250" [82.55 mm]

PCB Tail Type (Solder, Press-Fit) Solder Solder Press-fit Solder Solder Press-fit Solder Solder Solder Solder Solder Solder Solder Solder

Power Contact Sequencing No No Yes Yes No No Yes No Yes No Yes No No No

PCB Tail Type (Solder, Press-Fit) Press-fit Solder Solder Solder Solder Press-fit Press-fit Press-fit Press-fit Press-fit Press-fit Press-fit Press-fit Solder Solder Press-fit Solder Press-fit

Power Contact Sequencing No No No Yes Yes No No Yes No No No Yes No No Yes Yes Yes No

* Custom configurations are available — see page 29 for instructions to have TE build your custom part.

Vertical Receptacles

Configuration * 1P/24S/1P 2P/24S/2P 3P/24S/3P 4P/24S/4P 4P/24S/3ACP 5P/24S/6P 6P/24S/6P 10P/24S/12P 3P 3ACP 4P 6P 7P 8P/28S 14P/32S 24S/6P 24S/3ACP 24S/8P

Part Number 6450540-1 6450140-5 1-6450140-0 6450150-6 6450150-3 6450540-2 4-6450550-5 3-6450550-2 6450543-1 6450543-6 6450543-5 6450553-2 6450543-3 6450142-3 6450152-1 6450551-1 6450151-3 6450541-5

Application SSI “DPS” Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal AC and DC Power + Signal SSI “DPS” Distributed DC Power + Signal Distributed DC Power + Signal DC Power AC Power DC Power DC Power DC Power Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal

Overall Length ′′ and [mm] 1.925′′ [48.90 mm] 2.250′′ [57.15 mm] 2.750′′ [69.85 mm] 3.350′′ [85.09 mm] 3.150′′ [80.01 mm] 4.350′′ [110.49 mm] 4.250′′ [107.95 mm] 5.800" [147.32 mm] 1.400′′ [35.56 mm] 1.550" [39.37 mm] 1.650" [41.91 mm] 2.050′′ [52.07 mm] 2.400′′ [60.96 mm] 3.350′′ [85.09 mm] 4.950′′ [125.73 mm] 2.750" [69.85 mm] 2.200" [55.88 mm] 3.250" [82.55 mm]

* Custom configurations are available — see page 29 for instructions to have TE build your custom part.

Note: All part numbers are RoHS compliant.

12 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

MULTI-BEAM XL Power Distribution Connector Systems (Continued) Board-Mount Connectors Right-Angle Plugs

1P/24S/1P 2P/24S/2P 3P/24S/3P 4P/24S/3ACP 3ACP/24S/6P 5P/24S/6P 5P/32S/5P 6P/24S/6P 8P/32S/8P 10P/24S/12P 16S/4P 24S/6P 24S/3ACP 3ACP 3P 4P 6P 7P 8P/28S 14P/32S

Part Number 6450330-1 6450120-2 6450130-6 6450130-4 1-6450130-4 6450230-1 2-6450120-4 2-6450120-7 6450120-1 4-6450130-6 6450231-1 6450131-7 6450121-3 6450123-3 6450123-1 6450123-2 6450523-2 6450123-5 6450132-3 6450132-4

Application SSI “DPS” Distributed DC Power + Signal Distributed DC Power + Signal AC and DC Power + Signal AC and DC Power + Signal SSI “DPS” Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal AC Power DC Power DC Power DC Power DC Power Distributed DC Power + Signal Distributed DC Power + Signal

Overall Length " and [mm] 1.925" [48.90 mm] 2.250" [57.15 mm] 2.750" [69.85 mm] 3.150" [80.01 mm] 3.650" [92.71 mm] 4.350" [110.49 mm] 3.950" [100.33 mm] 4.250" [107.95 mm] 5.450" [138.43 mm] 5.800" [147.32 mm] 2.050" [52.07 mm] 2.750" [69.85 mm] 2.200" [55.88 mm] 1.550" [39.37 mm] 1.400" [35.56 mm] 1.650" [41.91 mm] 2.050" [52.07 mm] 2.400" [60.96 mm] 3.350" [85.09 mm] 4.950" [125.73 mm]

PCB Tail Type (Solder, Press-Fit) Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Press-fit Solder Solder Solder

Signal Contact Sequencing Yes No Yes Yes Yes Yes No No No Yes Yes Yes No N/A N/A N/A N/A N/A Yes Yes

PCB Tail Type (Solder, Press-Fit) Press-fit Solder Press-fit Press-fit Press-fit Press-fit Press-fit Press-fit Solder Press-fit Press-fit Press-fit

Signal Contact Sequencing Yes Yes Yes Yes Yes No Yes Yes No No N/A N/A

Board-to-Board Products

Configuration *

* Custom configurations are available — see page 29 for instructions to have TE build your custom part.

Vertical Plugs

Configuration * 1P/16S/1P 1P/24S/1P 2P/16S/2P 2P/24S/2P 3P/16S/3P 3ACP/24S/3ACP 4P/24S/4P 5ACP/24S/5ACP 7P/32S/7P 24S/8P 3ACP 8P

Part Number 6600333-9 6600330-4 1-6600333-0 1-6600333-2 6600333-7 1-6600333-1 6600333-6 6600333-1 6600330-5 6600323-2 6450503-3 6600303-1

Application Distributed DC Power + Signal SSI “DPS” Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal AC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal AC Power DC Power

Overall Length " and [mm] 1.650" [41.91 mm] 1.925" [48.90 mm] 2.150" [54.61 mm] 2.250" [57.15 mm] 2.650" [67.31 mm] 3.150" [80.01 mm] 3.350" [85.09 mm] 4.350" [110.49 mm] 4.350" [110.49 mm] 3.250" [82.55 mm] 1.550" [39.37 mm] 2.650" [67.31 mm]

* Custom configurations are available — see page 29 for instructions to have TE build your custom part. Note: All part numbers are RoHS compliant.

13 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

MULTI-BEAM XL Power Distribution Connector Systems (Continued) Board-Mount Connectors

Specifications

Performance Specifications

Materials

Up to 55 Amps per power contact, de-rated to 35 Amps in equally energized (8 adjacent positions) connector. Up to 4 Amps per signal contact, de-rated to 1.5 Amps in equally energized 24-position pin field. Maximum Continuous Operating Temperature — 105°C. Contact Resistance — 0.7 milli-ohm Durability — 250 cycle Radial Mis-alignment Capability — ± 0.075″ [1.91 mm] Minimum of 0.100″ [2.45 mm] of contact wipe on shortest signal contact

Board-to-Board Products

Housing — High temperature thermoplastic, UL 94V-0 Power Contacts — High conductivity Copper alloy Signal Contacts — Copper alloy Boardlocks — Phosphor bronze

Finish Power and Signal Contacts — 30 microinches [.76 micrometers] min. gold over 50 microinches [1.27 micrometers] min. nickel on mating surfaces, 100 microinches [2.54 micrometers] min. tin over 50 microinches [1.27 micrometers] min. nickel at PCB terminations Note: Tin-lead plating also available on press-fit connectors

30

80 70

Temperature Rise °C

25

TemperatureRise Rise°CC Temperature

60

20

50

15

40

10

30 20 10

0

Performance @ 30 Amps per Contact

0

5

10

15

20 25 30 35 40 45 Current per Contact (Amps) 1 Contact 8 Adjacent Contacts

50

55

5 0

1

2

4

6

8

# of Power Contacts on .250" [6.35mm]Pitch

10

See Cable Connectors on Pages 19-28

14 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

“NEW” MULTI-BEAM XLE Connectors

NEW Product Facts Two NEW hot-pluggable power contacts to choose from: ■ 50 Amp high power contact ■ 20 Amp low power contact

■

Over 35% lower mating force than original MULTI-BEAM XL connectors

■

Over 40% more current in the same over all PCB space

■

■

Low-wear contact design passes Telcordia environmental exposure requirements New design allows more angular mis-alignment

Board-to-Board Products

■

TE’s new MULTI-BEAM XLE connectors are the latest addition to the MULTI-BEAM XL power connector product family. MULTI-BEAM XLE connectors feature a new 3-beam contact, made from a thicker/higher conductivity material than the original single beam or 4-beam designs. The new 3-beam design allows for a greater angular mis-alignment between mating connectors and offers a lower mating force. In addition, MULTIBEAM XLE connectors offer a slimmer

housing design that reduces the overall PCB footprint and has the option of using a low power contact — the industry proven Universal Power Module (UPM) contact.

Applications

The new contacts and housing design allows more power in the same footprint — over 35% more current in the same space. MULTI-BEAM XLE connectors are as modular as the original MULTI-BEAM XL connectors in that they can be designed to fit specific customer needs.

Equipment

■ ■ ■

■ ■

Modular Hot-Swappable Power Supplies 1U / 2U Servers High-end Computer & Telecommunications Power Distribution Circuit Boards Power Distribution Cable Assemblies

15 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

“NEW” MULTI-BEAM XLE Connectors (Continued) Specifications Materials

Part Number 6450830-2 Right-Angle Plug

Board-to-Board Products

Housing — High temperature thermoplastic, UL 94V-0 Power Contacts — High conductivity Copper alloy Signal Contacts — Copper alloy Boardlocks — Phosphor bronze

Part Number 6450880-1 Right-Angle Receptacle

2.530 ± .100 [64.26 ± 2.54]

Finish Power and Signal Contacts — 30 microinches [.76 micrometers] min. gold over 50 microinches [1.27 micrometers] min. nickel on mating surfaces, 100 microinches [2.54 micrometers] min. tin over 50 microinches [1.27 micrometers] min. nickel at PCB terminations

.820 [20.83]

.470 [11.94]

.930 [23.62]

MULTI-BEAM XLE Connector Part Numbers Available Configurations 1P/24S/1P 2LP/8S/2LP 6LP/24S/3P 2P/32S/2LP 2P/24S/2P 3P/245/3P 3P/32S/3P 32S/4LP 6LP/24S/10P 12P/48S/8LP 4ACP/48S/12HDP

Part Numbers Vertical Plugs 6450820-2 — — — — — — — — — 6450810-1

Right-Angle Plugs 6450840-7 6450830-1 6450830-2 6450830-4 6450830-5 6450830-9 6450820-3 6450831-1 1-6450830-0 6450840-3 6450840-4

Overall Length of Plug 1.54′′ [39.12 mm] 1.175′′ [29.84 mm] 2.555′′ [64.89 mm] 2.020’ [51.30 mm] 2.040′′ [51.81 mm] 2.54′′ [64.52 mm] 2.79′′ [70.87 mm] 1.750′′ [44.45 mm] 3.86′′ [97.92 mm] 5.600′′ [142.24 mm] 5.390′′ [136.90 mm]

Mating Part Numbers Right-Angle Vertical Receptacle Receptacle 6450870-5 6450850-3 — 6450860-1 6450880-1 6450850-2 6450870-1 — 6450870-3 — 6450870-4 — 6450870-8 — 6450871-1 — — 6450860-5 6450880-4 6450860-3 6450880-3 6450860-2

Electrical Current Carrying Capacity: ■ 50 Amp high power contact (over 35% increase compared to MULTI-BEAM XL product) ■ 20 Amp low power contact (occupies 50% PCB space than MULTI-BEAM XL power contact) Contact resistance: 0.7 milliohm per contact at rated current Configuration Description ACP .300′′ [7.62 mm] spacing 300 Volts

P .250′′ [6.35 mm] spacing 200 Volts

HDP .200′′ [5.08 mm] spacing 50 Volts

LP .115′′ [2.92 mm] spacing 200 Volts

S .100′′ [2.54 mm] spacing 50 Volts

ACP indicates the high power contact on 300 VAC spacing. P indicates the high power contact on 200 VDC spacing. LP indicates the low power contact on 200 VDC spacing. S indicates the signal contact on 60 VDC spacing.

Application Tooling Right-Angle Plugs: Flat-rock seating tools (no unique tools required) Right-Angle Receptacles: Flat-rock seating tools (no unique tools required) Vertical Plugs: Contact TE for required seating tools Vertical Receptacles: Flat-rock seating tools (no unique tools required) Note: All part numbers are RoHS compliant.

16 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

MULTI-BEAM XL Current Pass-Thru Power Distribution Connector System Product Facts Combines PCB and cable mounted contacts

■

Ideal for separating AC input from DC input

■

Eliminates FASTON tab interface at the back of the connector housing

■

Requires less space than two housing designs

■

Terminates 12 AWG and 10 AWG wire

■

Mates with TE vertical and right-angle PCB plugs

■

High strength housing materials

■

RoHS Compliant

Technical Documents Product Specification 108-1973 and 108-2157 Application Specification 114-13038

Board-to-Board Products

■

The Cable Pass-Thru MULTI-BEAM XL receptacles securely terminate up to a 10 AWG wire directly into MULTI-BEAM XL PCB mounted receptacles. The design includes a “terminal position assurance” (TPA) feature that confirms the manually inserted wires are fully seated. The product offers a unique way of using the MULTI-BEAM XL PCB receptacles as a sort of “docking” connector. A single docking connector is far easier to mate to and to design around in a blindmate application, than multiple power and signal connectors. By separating

some circuits to be cable terminated and some to be PCB terminated it allows both high voltage (AC) and low voltage (DC) power to pass through the same connector. This separation of the AC and DC power eliminates the concerns of high voltage power running through circuit boards better suited to carry only low voltage circuitry. Additional applications may include designs where the power is better routed directly to a different PCB, through cables, yet passes through a single docking connector for ease in system design.

The Cable Pass-Thru connector is offered in both right-angle or vertical PCBmount orientations and is supplied with either press-fit or solder pc tails. The connector is mate-able to either PCB mounted or cable mounted MULTI-BEAM XL or MULTI-BEAM XLE plugs. All MULTI-BEAM XL cable connectors are supplied pre-assembled by TE.

17 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

MULTI-BEAM XL Current Pass-Thru Power Distribution Connector System (Continued) Available Configurations

Board-to-Board Products

3CP/1P/24S/2P 3CP/24S/2P 3CP/24S/3ACP 3CP/4P/24S 3ACP/24S/6P 3CP/8P/12S 3CP/20S/10P 3CP/16S

Part Numbers Pass-Thru Mating Pass-Thru Right-Angle Receptacles Right-Angle Plugs Vertical Receptacles 6450178-1 6450130-2 — 6450178-2 2-6450130-6 — 1888179-1 2-6450330-6 — 6450578-1 1-6450132-3 6450558-1 — 1-6450130-4 6450558-2 1888132-1 — — 6450578-2 6-6450130-2 — 6450668-1 6450622-1 —

Mating Vertical Plugs — — — 6600310-5 — — — —

Note: Receptacles are the only MULTI-BEAM XL parts with Pass-Thru capability.

Configuration Description CP

ACP

P

HDP High Density AC Power AC Power DC Power Power Cable Power PCB-Mount PCB-Mount PCB-Mount .300" spacing .300" spacing .250" spacing .200" spacing

S Signal PCB-Mount .100" grid

MULTI-BEAM XL Coax Pass-Thru Connector — Combine power, coax and signal all in one connector Right-Angle Plug 292495-1

Cable Receptacle 292491-1

The following coax contacts may be used with the coax pass-thru housings: Pin Contact 5221980-5

Socket Contact 5221981-5

Note: All part numbers are RoHS compliant.

18 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies Cable Receptacle Assemblies Product Facts Single one-piece housing design

■

Terminal Position Assurance (TPA) Secondary Locks on contacts help prevent contact back-out

■

Pre-assembled made-toorder cable assemblies

■

Installation to panel provides float in X, Y and Z directions

■

Insulation crimp on all contacts

■

30 microinch (.76 micrometers) gold plated contacts for high reliability

■

Touch-safe design passes UL1977 and IEC 60950 finger probe test

■

AC and DC power in the same connector — meets UL & IEC safety requirements

■

All MULTI-BEAM XL products in this section are RoHS compliant

Board-to-Board Products

■

MULTI-BEAM XL Cable Assemblies allow designers freedom to connect power supplies and power distribution subassemblies in a wide variety of applications. Expanding beyond board-to-board applications the cable assemblies are available for both cable-to-board or panel-mount applications and can terminate 8-16 AWG and 22-26 AWG wires all in one connector, without using adapter circuit boards. In addition, the power contacts are designed to be able to accept two-wire terminations which can further reduce harness complexity by reducing or eliminating mid-wire splices.

Technical Documents

For More Information

Product Specification 108-2157 Application Specification 114-13112

Internet http://te.com

The use of high temperature glass filled housing materials, redundant contact retention and high conductivity contact materials allows the use of this connector in very high current density applications. The features work together to result in a highly durable and compact power connector, which offers industry leading minimum millivolt drop through the connection. The connector was designed to pass the UL 1977 and IEC 60950 finger probe test which makes the connector touch-safe. The insulation crimp adds further safety by keeping the insulation from being pulled away from the termination point.

These features eliminate the need for a secondary cable clamp which often can be size prohibitive. The cable connectors are designed to mate to the de-facto standard TE MULTI-BEAM XL right-angle or vertical PCB plugs. The combination of PCB and cable connections, both with mixed power and signal arrangements provides a universal power distribution connector systems. The cable assemblies are all RoHS compliant, designed to specific customer requirements and manufactured in TE’s cable assembly manufacturing facilities.

Check out product information at: http://mbxl.te.com Technical Support Center 1-800-522-6752

19 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued) Configurations/Applications

Board-to-Board Products

Floating XYZ Panel-Mount Receptacle

Floating XYZ Panel-Mount Cable Receptacle (2P + 24S + 2P) Wires

Secondary Locks on Signal Contacts Secondary Lock (1 Per Power Contact)

Housing

• 0.060" [1.52] Nominal Float in X, Y and Z direction • For modular installation of large power distribution systems • Single connector replaces multiple power and signal connectors

Panel Alignment Key

Power Circuitry Signal Circuitry

Guide Post (2 Places)

Mounting Hole (2 Places)

XYZ Series

Slide-to-Lock Cable Receptacle (3 ACP)

Slide-to-Lock Receptacle • 0.030" [0.76] nominal float in X and Y direction • Ideal for modular installation of smaller systems requiring less space and less float — such as fan trays • Replaces connectors which use multiple low power contacts to carry the total current • Power only or Power Plus signal mixed

Secondary Lock (1 Per Power Contact)

Wires

Spring Latch Panel Stop Locking Tab

Housing

Panel Alignment Key (2 Places)

Power Circuitry

Guide Post (2 Places)

STL Series

Squeeze-to-Release Cable Receptacle (2P + 24S +2P)

Cable-to-Board Receptacle • Easy to mate/disconnect with squeezeto-release latches • Mates to right-angle or vertical MULTI-BEAM XL STR plugs • Replaces two traditional connectors (1 signal and 1 power) with just 1 connector

Secondary Lock (1 Per Power Contact)

Wires

Secondary Locks on Signal Contacts Housing

Power Circuitry

Squeeze Latch (2 Places) Signal Circuitry

Mating Alignment Key (2 Places)

STR Series

20 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued) Panel-Mount Receptacles Product Facts High strength glass-filled housing materials ■ Expandable/modular housing design ■ PMT Series floats +/- 0.060" [1.52] in X, Y and Z directions ■ STL series floats 0.030" [0.76] in X and Y directions ■ Mounting Hardware Kits: Part Number 1600914-1 — Standard Part Number 1600914-3 — High Force ■

Slide-to-Lock Receptacle

Power and Signal Module Specifications Power Module Widths:

Part numbers shown identify the main receptacle connector housing. Additional components (contacts, contact locks, etc.) are used to complete the cable assembly. See page 23 for contacts, secondary locks and application equipment information.

Board-to-Board Products

X, Y, Z Floating Receptacle

Module Designation

0.300 [7.62] (ACP) 0.250 [6.35] (P) 0.200 [5.08] (HDP) Signal Module Width

300 (ACP) 250 (P) 200 (HDP)

Maximum Wire Size AWG [mm2] 8 [10.5] 10 [6.6] 12 [2.6] Wire Range AWG [mm2] 22-26 [0.14-0.32]

Module Designation

0.200 [5.08] (8 Contacts)

Signals

Power Module

Max. Insulation Dia. inches [mm] 0.272 [6.91] 0.215 [5.46] 0.156 [3.96] Insulation Range inches [mm] 0.036-0.054 [0.91-1.37]

Signal Module

Configurations/Part Numbers Part Numbers Available Configurations 3ACP 4P 4ACP 5P 6P 1P/16S/1P 1P/24S/1P 2P/16S/2P 2P/24S/2P 3P/16S/3P 3ACP/24S/3ACP 4P/24S/4P 4ACP/24S/12P 5ACP/24S/5ACP 7P/48S/7P

XYZ Series 1600606-2 — — 1600606-1 — 1-1600636-3 1600636-9 1-1600636-0 1600636-2 1600636-8 1-1600636-4 1-1600636-5 1600636-6 1600636-1 1-1600636-6

STL Series 292499-1 292499-4 292499-3 1761419-2 292499-8 1761819-4 — — 1761819-2 — — — — — —

Mating PCB Plugs Vertical Right-Angle 6600303-7 6450123-3 6600303-2 6450123-2 6600303-3 — — 6450123-6 6600303-6 — 6600333-9 — 6600330-4 6450330-1 1-6600333-0 — 6600333-5 1-6450330-4 6600333-7 — 1-6600333-1 — 6600333-6 — — 2-6450120-6 6600333-1 5-6450130-0 — 3-6450120-4

Note: All part numbers are RoHS compliant.

21 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued) Cable-to-Board Squeeze-to-Release Receptacles

Squeeze-to-Release Cable Receptacle (2P + 24S +2P) Secondary Lock (1 Per Power Contact)

Wires

Board-to-Board Products

Product Facts High strength glass-filled housing ■ Pre-installed squeeze-torelease latches ■ Expandable/modular housing design ■ Mates to TE vertical or right-angle PCB plugs ■

Housing

Squeeze Latch (2 Places, pre-installed)

Power Circuitry

Signal Circuitry

Mating Alignment Key (2 Places)

STR Series

Power and Signal Module Specifications Technical Documents: Product Specification 108-2157 Application Specification 114-13112

Power Module Widths: 0.300 [7.62] (ACP) 0.250 [6.35] (P) 0.200 [5.08] (HDP)

Module Designation 300 (ACP) 250 (P) 200 (HDP)

Signal Module Width

Module Designation

0.200 [5.08] (8 Contacts)

Signals

Maximum Wire Size AWG [mm2] 8 [10.5] 10 [6.6] 12 [2.6] Wire Range AWG [mm2] 22-26 [0.14-0.32]

Max. Insulation Dia. inches [mm] .272 [6.91] .215 [5.46] .156 [3.96] Insulation Range inches [mm] .036-.054 [0.91-1.37]

See page 23 for contacts, secondary locks and application equipment information.

Power Module

Signal Module

Configurations/Part Numbers Available Configurations 2ACP 3P 3ACP 4P 6P 1P/24S/1P 2P/8S/2P 2P/16S/2P 2P/24S/2P 3ACP/24S/3ACP 4P/24S/4P 4ACP/24S/4ACP 6P/24S/6P 6P/32S/6P

STR Series 1600798-2 1600798-3 1600798-5 1600798-4 1600798-1 1600788-8 1-1600788-3 1-1600788-0 1600788-1 1-1600788-2 1-1600788-4 1-1600788-5 1-1600788-7 1600788-7

Part Numbers Mating PCB Plugs Vertical Right-Angle 6600393-1 6450129-1 6600393-2 6450129-2 — — 6600390-1 6450129-3 6600393-3 6450129-5 6600380-2 6450128-1 — 6450128-6 6600383-5 — 6600383-3 6450128-2 6600383-6 — 6600383-7 6450128-5 6600383-9 — — 6450128-8 6600383-1 —

Note: All part numbers are RoHS compliant.

22 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued) Cable Receptacle Components Material and Finish

Board-to-Board Products

Body — 50 micro inches nickel over high conductivity copper alloy Mating Area — 30 micro inches gold Power Contact

Technical Documents Product Specification 108-2157-1 Application Specification 114-13164

Power Contacts Wire Size Range AWG 12

14 2 @ 16

Wire Size Range AWG 8 10 2 @ 12 2 @ 14

Insulation Diameter .156 Max. . [3.96] .156-.176 [3.96-4.47] .120-.156 [3.05-3.96] .090 . [2.29] Max.

Housing Width .200 or .250 [5.08 or 6.35] .250 [6.35] .200 or .250 [5.08 or 6.35] .250 [6.35]

Insulation Diameter .215-.272 [5.46-6.91] .176-.215 [4.47-5.46] .130 . [3.30] Max. .137 . [3.48] Max.

Housing Width .300 [7.62] .200 or .300 [6.35 or 7.62] .300 [7.62] .300 [7.62]

Part Number

Applicator Tool

Hand Tool

1385635-3 1-1600961-7 (make-first-break-last) 1-1600961-8 (Standard)

1385636-3 2063500-1 1385635-3 1385636-3

Part Number

Applicator Tool

Hand Tool

1385637-3 1-1600960-7 (make-first-break-last) 1-1600960-8 (Standard)

1385638-3 N/A 1385637-3 1385637-3

Extraction Tool: Part Number 2063080-1 Note: Check the customer drawing for the applicable MULTI-BEAM XL housing to confirm the quantity of standard or make-first-break-last contacts needed. Standard and make-first-break-last contacts cannot be interchanged within the housing. Power Contact Secondary Lock Part Number 1600903-1

Secondary Power Locks: Part Number 1600903-1 Note: One secondary lock needed for each power contact.

SDA SA Hand Tool Part Number 2063500-1

Note: All part numbers are RoHS compliant.

23 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued) Cable Receptacle Components (Continued)

Insulation Barrel

Material and Finish

Wire Barrel

Board-to-Board Products

Contact — Phosphor bronze plated gold over nickel in mating area

Locking Lance

Signal Contacts Wire Size Range AWG 22-26

Insulation Diameter .036-.054 [0.91-1.37] .036-.054 [0.91-1.37]

Version

Part Number

Low Pressure

5531216-5 (reel)

High Pressure

5531224-6 (reel)

Extraction Tool

Hand Tool

Applicator

91156-2

91531-1

1426685-2

Secondary Locks Note: One secondary lock needed for each column of signal contacts

Secondary Signal Locks: Part Number 1600902-1

Panel Mount Alignment Key

Float-Mount Hardware Kit Part Number 1600914-1 (Standard Force) Part Number 1600914-3 (High Force) 1 Kit / Cable Assembly; Kit includes 2 screws, 2 washers and 2 springs Note: Kit not needed for STR or STL housings

CERTI-CRIMP Hand Tool Part Number 91531-1

Note: All part numbers are RoHS compliant.

24 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued) Specifications

Installed Connector Illustration

PC Board RightAngle Plug Assembly Shoulder of Shoulder Screw Bottomed on Panel

Singular Fasteners

Board-to-Board Products

Product Specifications Power Contacts — 50 Amps on single 8 AWG wire Signal Contacts — 5 Amps on single 22 AWG wire 0.050" [1.27] minimum float in X, Y and Z direction Sequenced Mating — 3 Levels Pwr/Grnd, Pwr & Signal, Signal 250 Cycle Durability

Panel Stop Must be Against Back of Panel

Connectors Fully Mated

Shoulder Receptacle In Front of Panel

Spring Latch Must Be Engaged to Panel

Compression Spring and Flat Washer Installed onto Shoulder Screw

XYZ Series

STL Series

Connectors Fully Mated

PC Board RightAngle Plug Assembly

Shoulder Latch Engaged to Latch Receiver of Mating Plug Assembly

STR Series

Additional temperature-rise data available, contact TE Product Engineering.

MULTI-BEAM XL Product T-Rise Data

Current/temperature rise data shown — from End-OfLife qualification test.

For more information see the product website @ http://mbxl.te.com 25 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

MULTI-BEAM XL Power Distribution Connector System Cable Plug Assemblies

Board-to-Board Products

Cable Plug Assemblies Product Facts ■

High strength housing materials

■

Hot-Pluggable

■

Installation provides float in X, Y and Z directions

■

Sequenced mating

■

RoHS complaint

■

Modular mold design provides configuration flexibility

■

Integral cable clamp supports contacts and provides strain relief in minimum amount of space

■

30 microinch (0.76 micrometers) gold plated contacts for high reliability

■

Sold only as part of a pre-assembled cable assembly

The newest addition to the MULTI-BEAM XL cable assemblies are the cable mounted plugs. Produced with modular molds, the connectors can be made in a wide variety of sizes. The PCB mounted MULTI-BEAM XL plugs are typically rigidly mounted to hot-swappable power supplies and the systems they connect with. The “float blind-mate drawer connector” design of the MULTI-BEAM XL cable connectors helps eliminate the concern of an inadequately aligned chassis. The connector can accept mating parts misaligned by as much as 3 mm (± 1.5 mm), and still mate

without applying stress to solder or complaint pin terminations. The MULTI-BEAM cable plugs can terminate 8-14 AWG and 22-26 AWG wires all in one connector, without using adapter circuit boards. The use of high temperature glass filled housing materials, redundant contact retention and high conductivity contact materials allows the use of this connector in very high density applications.

Technical Documents Product Specification 108-2157-1 Application Specification 114-13164

For More Information Internet http://te.com Check out product information at: http://mbxl.te.com Technical Support Center 1-800-522-6752

The cable assemblies are all RoHS compliant designed to specific customer requirements and manufactured in TE’s internal cable assembly manufacturing facilities.

26 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

MULTI-BEAM XL Power Distribution Connector System Cable Plug Assemblies (Continued) Configurations/ Part Numbers

Board-to-Board Products

PMT

Power Module Widths: 0.300″ (ACP) 0.250″ (P) 0.200″ (HDP)

Signal Module Width: 0.200″ (8 Contacts)

STL

Module Designation

STR

Maximum Wire Size AWG mm2

300 (ACP)

8

10.5

250 (P)

10

6.6

200 (HDP)

12

2.6

Module Designation Signals

.272 6.91 .215 5.46 .156 3.96

Maximum Wire Size AWG mm2 22–26

Max. Insulation Dia.

0.14–0.32

Configuration

PMT Series Plug

STL Series Plug

3 ACP 4P 1P/16S/1P 1P/24S/1P 2P/24S/2P 3ACP/24S/3ACP

— — 1600236-5 1600236-4 1600236-6 1600236-7

1761421-1 1761421-3 1600820-2 1600820-1 1600820-3 1600820-4

Max. Insulation Dia. .036–.054 0.91–1.37

Mating Receptacles* Vertical Right-Angle 6450543-6 6450543-5 — 6450540-1 5-6450540-9 4-6450550-1

6450173-1 — 2-6450170-0 6450160-3 2-6450170-1 2-6450170-2

STR Series Plug

Mating Receptacles Vertical

— 1600814-2 1600238-4 1600238-3 1600238-5 1600238-6

— — 6450740-4 6450740-5 6450740-6 6450740-7

PMT Series — Panel-Mount with total 3 mm float in X,Y and Z directions STL Series — Panel-Mount with total 1.5 mm float in X and Y directions STR Series — Squeeze-to-Release for removeable Cable-to-Board / I/O Applications *Specifications on mating PCB mountable receptacles: Product Specification 108-2157-1 Application Specification 114-13164

Note: All part numbers are RoHS compliant.

27 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

MULTI-BEAM XL Power Distribution Connector System Cable Plug Assemblies (Continued) Connector Styles

Board-to-Board Products

Intermateable with TE MULTI-BEAM XL PCB mounted receptacles

PMT (Panel-Mount) for True X, Y, Z Floating ■ Single-piece contact design — eliminates multiple contact interfaces ■ Insulation crimp on all contacts ■ Installation to panel provides float in X, Y and Z directions

Specifications Wire Gauge — 8 AWG – 14 AWG Sequenced Mating — 3 Levels: Pwr/Gnd, Pwr & Signal, Signal Current Carrying Capacity — Power Contacts — 45 Amps* on single 8 AWG wire Signal Contacts — 4 Amps on single 22 AWG wire Durability — 250 Cycle Temperature Range — 40°C – 105°C Float — 1.5 mm float in X, Y, and Z Direction** RoHS Compliant UL, CSA, VDE Approvals Pending *Based on End-of-Design Life Qualification Tests **Mated to TE MULTI-BEAM XL receptacles only

STL (Slide-to-Lock) — Most Economical — Still Offering X and Y Floating ■ Single-piece contact design — eliminates multiple contact interfaces ■ Insulation crimp on all contacts ■ Installation to panel provides float in X and Y directions STR (Squeeze-to-Release) — To Connect Sub-assemblies ■ Single-piece contact design — eliminates multiple contact interfaces ■ Insulation crimp on all contacts ■ Easy to mate/disconnect with squeeze-to-release latches

■ ■

Offered as pre-assembled, fully tested cable assemblies, as shown below Combines multiple power and signal connectors into a single Power I/O Connector

MULTI-BEAM XL Cable Plug T-Rise Data*

28 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

3

N

1

2

N 5 4 3 2 1

N

2

3

B

C

1

A

Power Connectors & Interconnection Systems

MULTI-BEAM XL and MULTI-BEAM XLE Connectors Custom Configuration Worksheet PCB-Mount

Cable-Mount D C B A

1

2

Hold Down

1 2 3 4 5 N

N

2

1

4

3

B

A

N

Plugs

XYZ Floating

XYZ Floating

Slide-to-Lock

Squeeze-toRelease

Mounting Hole

C

Header/Plug (Right-Angle Shown)

3

N

1

2

N 5 4 3 2 1

N

2

3

B

C

Board-to-Board Products

D C B A 1

A

Receptacle (Vertical Shown) Electrically Hot

To create a unique configuration for MULTI-BEAM connectors simply complete this worksheet and forward it to your TE sales engineer.

1. Performance Grade

MULTI-BEAM XL Connector

MULTI-BEAM XLE Connector

2. Application

Board-to-Board

Cable-to-Board

3. Gender

Plug (Male)

Receptacle (Female)

4. Orientation

Cable Only

Blind-Mate specify Floating or Slide-to-Lock Receptacle

D C B A

PCB Only

5. Termination 1 Hold Down

2

N

Right-Angle

(Cable Only) 1 2 3 4 5 N

1

2

B

A

Power 3 C

6. Termination Style (PCB Only)

4

N

Mounting Hole

Signal

Latching

Vertical

8 AWG

10 AWG

12 AWG

22 AWG

24 AWG

26 AWG

Solder Tail .135′′ [3.43 mm]

Press-Fit .120′′ [3.05 mm]

Solder Tail .165′′ [4.19 mm]

Press-Fit .135′′ [3.43 mm]

14 AWG

Press-Fit .165′′ [4.19 mm]

7. Mounting to PCB

Hold Downs (one on either end) .122′′ [3.10 mm] Mounting holes (Accepts #4 screws, right-angle connectors only) .150′′ [3.81 mm] Mounting holes (Accepts #6 screws, right-angle connectors only)

8. Select # of Contacts Section A: (Power Contacts)

Contact Centerline Spacings:

Section B: (Signal Contacts)

Section C: (Power Contacts)

Contact Centerline Spacings:

___ Enter Power Contact Type (LP - Low Power, HP - High Power) ___ Enter # of Power Contacts (Loaded with standard length Power Contacts) ___ Enter the position(s) to be loaded with Pre-mate contact (Receptacles only) (Mate-First-Break-Last) ( i.e. #1,#3, etc.) .200′′ [5.08 mm] (for High Power only) .250′′ [6.35 mm] (for High Power only) .300′′ [7.62 mm] (for High Power only) ___ Enter # of Signal Contacts (Multiples of 8 are standard, i.e. 16, 24, 32...) ___ Enter the positions with Post-Mate Contacts (Mate-Last-Break-First, Plugs only) Note: Row A is standard (i.e. A1, A3, etc.) ___ Enter Power Contact Type (LP - Low Power, HP - High Power) ___ Enter # of Power Contacts (Loaded with standard length Power Contacts) ___ Enter the positions to be loaded with Pre-Mate Contacts (Receptacles only) (Mate-First-Break-Last, i.e. #1, #3, etc.) .200′′ [5.08 mm] (HDP) .250′′ [6.35 mm] (P) .300′′ [7.62 mm](ACP)

9. Additional Requirements

10. Customer Information Name: __________________________ Company: ____________________ Location: ________________________ Phone: __________________________ Fax: __________________________________ e-mail:_________________________ (Submit to your local TE Sales Engineer)

MULTI-BEAM XL, MULTI-BEAM XLE, and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd. family of companies.

29 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

MINIPAK High-Density Board-to-Board Power Connectors

Board-to-Board Products

Product Facts ■

High current per linear inch

■

Various configurations to meet requirements using less board space

■

Built-in alignment feature

■

Shrouded insulator design

■

Meets safety regulatory requirements

■

All MINIPAK products in this section are RoHS compliant

Typical Applications ■

Telecom and computer applications

■

Routers

■

Servers, mini and supercomputers

■

Removable battery packs

■

Uninterruptible power systems (UPS)

■

Hot-swap N+1 power distribution

MINIPAK connectors are a family of board-to-board power connectors designed to deliver more current using less board real estate.

Product Varieties This product family includes MINIPAK high-density power connectors, which are custom configurable and offer a combination of alignment guides, signal contacts, and DualBlade power contacts to meet different requirements. Following the PICMG µTCA.0 Standard, the MINIPAK HD connector is also available

in this product line and is ideal for hot-plug telecommunications applications. With a two-row configuration, the MINIPAK HDE connector, designed to serve in both PCB-to-PCB and backplane power systems, occupies minimal PCB edge space. For applications needing a low profile solution, TE offers MINIPAK HDL, a blind-mateable board-toboard connector, which stands only 8 mm off the edge of the printed circuit board.

Wide Selection of Configurations MINIPAK connectors are available in numerous configurations. Which MINIPAK connector is most suited to your application will depend on requirements such as AC input current and voltage, DC output currents and voltages, board-mount style, and available board space. TE will work with you to help determine the best solution to your application and can custom tool MINIPAK configurations if needed.

30 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

MINIPAK High-Density Board-to-Board Power Connectors (Continued) MINIPAK High-Density Power Connectors 32 Amps per contact, fully loaded

■

Features an innovative Dual Blade contact that allows splitting 4.5 mm pitch contacts into multiple voltage rails

■

Various alignment guides, signal contacts, and power contacts available to use on 4.5 mm, 6.0 mm, and 7.5 mm pitches

Board-to-Board Products

■

MINIPAK HDL Connectors ■

High density blind-mateable connector

■

Low profile-stands just 8.0 mm off the PCB

■

Solder and press-fit tails available

■

Current rating of 17A

■

Low contact resistance with mating forces less than 0.3lbs per contact

MINIPAK HD Connectors ■

Designed to the PICMG MicroTCA.0 Standard

■

Combines 24 power contacts and 72 high density signal contacts

■

Rugged contact design helps provide long-term reliability

■

Hot-plug design controls arc during hot mate/unmate cycles

■

3 mating levels

MINIPAK HDE Connectors ■

Very high current density

■

Two row configuration saves PCB space

■

Two levels of contact sequencing available for mate-firstbreak-last operation

■

Uses a hot-plug contact approved by UL for current interrupt applications

31 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Board-to-Board Products

MINIPAK High-Density Board-to-Board Power Connectors (Continued)

Part Number

Right-Angle PCB Plug No. 30A No. 15A Signal Pwr Pwr Contacts

Tails

6651672-2

3

2

6

Solder

6651670-1

3

2

24

Solder

6651742-1

8

12

58

Solder

6651668-1

21

0

24

Solder

6651380-1

6

5

36

Solder

Mating Pair Overall Length 1.38 35.00 2.87 73.00 3.78 96.00 5.71 145.00 4.50 114.50

Vertical PCB Receptacle Mating Part Number

Tails

Special Feature

6651673-1

Compliant Press-Fit

DualBlade

6651671-1

Compliant Press-Fit

DualBlade

6651743-1

Compliant Press-Fit

Stacked

6651669-1

Compliant Press-Fit

—

6651381-2

Compliant Press-Fit

DualBlade

*The remaining power contacts are 30 Amps each

DualBlade Contact DualBlade Contact provides two 15 Amp contacts in the space of one 30 Amp contact

DualBlade Contact Housing Assembly

Stacked MINIPAK Connector

Co-Planar Stacked MINIPAK Connector Part Number 1766056-1

Right-Angle PCB Plug No. 30A No. 15A Signal Pwr Pwr Contacts 2

6

36

Right-Angle PCB Receptacle

Tails

Mating Pair Overall Length

Mating Part Number

Tails

Special Feature

Solder

1.55 39.30

1766057-1

Solder

Stacked

Custom MINIPAK Connector Configurations If the standard MINIPAK connector configuration does not meet your application requirements, TE may be able to tool a custom MINIPAK connector solution depending on your requirements and production volume. Please consult Customer Service for details.

Note: All part numbers are RoHS compliant.

32 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

MINIPAK High-Density Board-to-Board Power Connectors (Continued) Material Insulators Socket contacts Signal pins Power blades Plating Contacts Terminals Environmental/Mechanical Connector operating temperature range Mating forces

PPA, UL 94V-0 flammability rated, color black Phosphor bronze alloy Brass alloy Copper alloy

Board-to-Board Products

Selective 30 microinches gold over nickel Tin over nickel -40°C to +130°C Power: 1.5lb/contact typical Signal: 0.2lb/contact typical

Electrical Contact current rating Voltage ratings Insulation resistance Dielectric strength

Individual power contact: 65A max.1 AC Power: 125/250VAC, signal & DC power: up to 60V 5000Ω at 500V DC for 2 minutes, per MIL-STD 1344, Method 3003 Power 1,500VAC, signal 250VAC; for 1 minute, per MIL-STD 1344, Method 3001

1 This is the UL rating for an individual power contact. Current rating for any given configuration with multiple contacts will depend on contact layout, quantity and spacing.

Contact Current Ratings

100

The graph to the right shows the current carrying capabilities of an individual power contact,and that of multiple contacts at 4.5, 6.0 and 7.5 mm contact spacing.

80

MINIPAK connectors have been evaluated and found to comply with the UL1977 standard and the CSA standard C22.2 No.182.3-M1987. TE will work with customers to obtain application-specific regulatory certifications if needed.

1 2 3 4

Individual contact 4.5 mm contact spacing 6.0 mm contact spacing 7.5 mm contact spacing

60 1

50 40 30 20 10

®

C

TEMPERATURE RISE (°C)

70

Safety Regulatory Agency Compliance

2 3 4

90

US

0 20A

30A

40A

50A

60A

CURRENT (A)

Connector Mounting Termination Tails

PC Board Surface Ref.

.160 – .200 [4.06 – 5.08]

A PC Board Surface Ref.

.106 [2.68]

Compliant Press-fit for .093" min. thick PCB

Solder Tail

Mating Condition

Dimension “A” Long Tail Short Tail .180 ± .020 .120 ± .020 4.57 ± 0.51 3.07 ± 0.51

1.000 [25.40]

33 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

“NEW” MINIPAK HDL Connectors

NEW Board-to-Board Products

Product Facts ■

High-density, low profile, power/signal, blind-mate connector

■

Developed to meet next generation 1U application by reducing airflow impedance

■

Design is customizable

■

Serves both solder reflow and press-fit applications with the same contact

TE’s new MINIPAK HDL connector combines a highdensity power interface into a blind-mateable board-toboard connector, which stands only 8 mm off the edge of the printed circuit board.

Applications ■

1U Servers

■

High End Servers

■

Telecommunications Switches, requiring low profile

■

Hot-pluggable power supplies

The MINIPAK HDL product consists of a right-angle plug and right-angle receptacle, which utilizes an eye of the needle tail that can be used in both solder and press-fit applications. The contact offers a current rating of 17 amps, low contact resistance, and mating forces less than 0.3 pounds per contact.

Technical Documents Product Specification 108-2325 Application Specification 114-13215

The connector is designed and manufactured to be mass-customizable, allowing the customer to select a wide array of configurations and layouts. MINIPAK HDL connectors also contain three levels of mating sequences. This product is designed specifically for modular hot-swappable power distribution systems. The MINIPAK HDL connector offers 20% more current density in a smaller package than other products currently offered in the market.

Temperature Rise Chart

Simulated Side View of 1U Chassis

Temperature Rise Degree C

MINIPAK HDL Temperature Rise Vs Current 8 Circuits 2 oz 2 Layer MULTIBEAM XL Connector

70 60

0 FPM 100 FPM 200 FPM 300 FPM Power (0 FPM) Power (100 FPM) Power (200 FPM) Power (300 FPM)

50 40 30 20 10 0 0

10

20

12.60 [.496]

MINIPAK HDL Connector

Airflow

8.00 [.315]

30

Current DC Amperes

34 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

“NEW” MINIPAK HDL Connectors (Continued) Contacts Plating — Gold over nickel, or gold over palladium-nickel in mating area

Performance Data

Board-to-Board Products

Current Rating — 16 Amps Max. Operating Temperature — 120°C

2.035 [51.70]

2.031 [51.60]

.315 Max. [.800] .315 Max. [.800]

.764 [19.40] 1.224 [31.10]

.520 [13.20]

Right-Angle Receptacle Part Number 2-1926733-5

Right-Angle Plug Part Number 2-1926732-5

Part Numbers Configuration 25S X 8P 25S X 10P 25S X 16P 40S X 24P 2P X 15S X 2P 6P X 15S X 6P 8P X 25S X 8P

Right-Angle Plug 1-1926732-8 2-1926732-5 4-1926732-6 7-1926732-7 1926720-2 1-1926720-6 2-1926720-5

Right-Angle Receptacle 1-1926733-8 2-1926733-5 4-1926733-6 7-1926733-7 1926721-2 1-1926721-6 2-1926721-5

.315 Max. [8.00]

.079 [2.00]

.594 [15.10]

.130 [3.30] .156 [3.96]

Part Number 2-1926720-5

.315 Max. [8.00]

.630 [16.00]

.079 [2.00]

.130 [3.30] .156 [3.96]

Part Number 2-1926721-5 Note: All part numbers are RoHS compliant.

35 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

MINIPAK HD Connectors

Board-to-Board Products

Product Facts ■

Designed to the PICMG MicroTCA.0 Standard

■

30 microinches gold plating over nickel

■

RoHS compliant

■

24 high current density power contacts, able to carry up to 14.5 Amps per contact when fully loaded

■

Industry proven Universal Power Module (UPM) power contacts

■

Hot-plug contact design controls arc during hot mate/unmate cycles

■

3 mating levels

TE supplies the Power Entry Module (PEM) connector specified in the PICMG MicroTCA Standard. The PICMG MicroTCA.0 Standard is one of the latest standards addressing future telecommunications needs. The MINIPAK HD connector combines 24 power contacts and 72 high density signal contacts. The power contacts are the industry proven contacts utilized in

the Universal Power Module (UPM) and are capable of carrying 14.5 Amps per contact when fully energized. Rugged contact design ensures long-term reliability and sacrificed contact tip, controls arcing during hot mate/unmate cycles. The MINIPAK HD also features 3 levels of mating and selective gold plating on contacts.

Contact Blades Product Facts ■

Designed for Hot Swap applications

■

Extended sacrificial contact tip absorbs arc

■

Main contacts stay free of contaminants

MINIPAK HD Contact Blades

Technical Documents Product Specification 108-2253 Application Specification 114-13182 Industry Standard PICMG MicroTCA R1.0 MicroTCA and PICMG are trademarks of PICMG-PCI Industrial Computer Manufacturers Group, Inc.

36 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

MINIPAK HD Connectors (Continued) .917 ± .004 [23.30 ± 0.10]

2.213 Ref. [56.20]

2.406 ± .008 [61.10 ± 0.20] .217 Ref. [5.50] To Centerline Of Cavity

.866 Ref. [22.00]

The vertical connector consists of 72 2 mm pin and 24 Universal Power Module (UPM) receptacle contacts. The contacts have compliant pin tails for press-fit applications.

Board-to-Board Products

MicroTCA Connectors — MINIPAK HD Board-toBoard Connector Vertical Receptacle, Compliant Press-Fit Part Number 1469920-1 (Tin-lead PCB Tails) Part Number 1469920-2 (Tin Plated PCB Tails)

.030 ± .002 [0.75 ± 0.05]

.187 Ref. [4.75]

.531 Ref. [13.50]

.016 Ref. [0.40] 72 Plcs. .374 Ref. [9.50] .812 2 Plcs. [20.62]

Part Number 1469920-1

PCB Seating Tool Part Number 1901650-1

Right-Angle Plug, Solder Tail or Compliant Press-Fit Part Number 1469921-1 (Solder Tail) Part Number 1469922-1 (Press-Fit) Part Number 1469922-2 (Press-Fit, Tin-Lead PCB Tails) The right-angle connector consists of 72 high density signal pins and 24 rightangle UPM blades that feature 2 mating lengths for the mate first/break last ground sequencing. The right-angle connectors come in 2 piece tail variations, press-fit and solder.

.929 Ref. [23.60]

.871 ± .006 [22.12 ± 0.15]

1.559 ± .004 [39.60 ± 0.10]

.748 Ref. [19.00]

.472 ± .004 [12.00 ± 0.10]

.795 ± .004 [20.20 ± 0.10]

.685 ± .004 [17.40 ± 0.10]

Part Number 1469921-1

Note: All part numbers are RoHS compliant.

37 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

MINIPAK HDE Connectors

Board-to-Board Products

Product Facts ■

Compatible with 2 mm equipment practices per IEC 61076-4-101

■

One-piece molded housing — fewer parts to assemble to PCB

■

Very high current density — 18 Amps per contact on each contact in an 8-position (2 x 4) connector

■

4 PCB tails distributes the current with just 4.5 amps per plated through hole

■

Hot-pluggable contact design reduces contact degradation associated with live PCB insertions / extractions

■

Two-levels of contact sequencing for mate-firstbreak-last operation

Technical Documents Product Specification 108-2289 Instruction Sheet 408-10157

The new MINIPAK HDE connector is the latest high current power module designed to serve in both backplane power distribution and general PCB-toPCB applications. It was designed to complement the most popular high-speed backplane connectors offered by TE, including HM-Zd, Z-PACK TinMan and MULTIGIG RT connectors. The two-row configuration offers a benefit to the PCB designer. The power can be fed from either the top or bottom row, with the return path routed through the other remaining row. Alternatively, the same voltage rail can be routed to

both the top and bottom rows and the return path can be routed to both the top and bottom rows of adjacent contacts. The two row configuration offers the additional benefit of occupying just half the linear PCB edge space of other types of board-toboard power modules. The low mating force contact reduces the moment / stresses on the connector during mating and reduces the plating wear for longterm reliability. The MINIPAK HDE connector has two-levels of blade lengths to provide matefirst-break-last operation

for hot swap operation. In addition, in the event the connector is used to mate or un-mate to a live load, the sacrificial contact tip absorbs the arc to keep the remaining contact mating surfaces free of damage. This “hot-plug” contact design has been approved by UL for current interrupt applications. All MINIPAK HDE connectors are easily applied to the PCB with common “flat-rock” seating tools. The connector mates with TE’s Universal Power Module connectors found on page 55.

38 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

MINIPAK HDE Connectors (Continued) Contacts Industry proven Universal Power Module (UPM) style contacts

Board-to-Board Products

Performance Data Current Rating — 18 Amps on each contact in the 8-position (2x4) connector Low Level Contact Resistance — 2 milli-ohms max Operating Temperature — -40°C to +105°C

Technical Documents Product Specification 108-2289 Description 2x3 2x4 2x5 2x6 2x7 2x8 2x9 2 x 10 2 x 11 2 x 12

Part Number 1926223-1 1926224-1 1926225-1 1926226-1 1926227-1 1926228-1 1926229-1 1926271-1 1926272-1 1926273-1

Dimension L .472" [12.00] .590" [15.00] .708" [18.00] .826" [21.00] .944" [24.00] 1.06" [27.00] 1.18" [30.00] 1.30" [33.00] 1.42" [36.00] 1.54" [39.00]

Mating Connector* 5-5223955-2 120953-1 120953-2 120953-3 120953-4 120953-5 120953-6 120953-7 120953-8 120953-9

*Mating connectors are single row, MINIPAK HDE requires 2 x mating connectors. Note: For more information on the mating connector please see page 52. Receptacle Seating Tool Part Number 1585309-X.

L

.969 [24.63]

.118 Pitch [3.00]

.753 [19.13] .844 [21.44]

.111 [2.83]

Note: All part numbers are RoHS compliant.

39 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

FLATPAQ Modular Board-to-Board Power Connectors — Our Most Modular Board-to-Board Power Connector Product Facts 32 Amp high-performance ELCON CROWN BAND power contacts ■ True hot-plug power contacts available for current interruption under load ■ Versatile modular design allows customized configuration to meet your specific application requirements ■ Perpendicular, parallel and co-planar styles available ■ Sequenced mating of power and signal contacts ■ Solder and compliant pressfit termination to the board ■ Unique active guide modules double as alignment guide and power contact ■ All FLATPAQ products in this section are RoHS compliant

Board-to-Board Products

■

Typical Applications Board-to-board power interconnections ■ Hot-swap N+1 power distribution for telecommunications, servers and mini-computers ■ Uninterruptible power systems (UPS) ■ Removable battery packs ■

FLATPAQ connectors provide hot-pluggable AC and DC power in boardto-board applications. Customized configurations of up to 45A power contacts, signal & logic lines, and guides (both active and passive) are enabled by the assembly of various standard modules. This allows the designer to specify guidance for blindmating situations, contact mating sequence, spacing for voltage ratings, and current interruption under load (true hot-plug), to meet custom design requirements without incurring any tooling expense.

Product Highlights Highly Configurable FLATPAQ connectors are custom configurable using standard modules that can be arranged in any order to meet the application requirements. It is even possible to have both power blades and power sockets in the same connector side. Using off-the-shelf, modular components enables quick turnaround of sample requests, typically within one week, to allow your design to move forward on schedule. High-performance ELCON Power Contacts FLATPAQ socket modules use proven CROWN BAND technology, for low insertion and extraction forces, minimal voltage drop and reduced temperature rise. The latest generation contacts are 45A USR rated (32.5A CNR) and can handle even higher currents when mounted on boards with 5 oz copper traces or on bus bars.

hot-pluggable socket contacts are rated at 35A USR, 20A CNR. Both hot-plug and regular sockets can be mixed in the same connector (as can both power blades and power sockets). Standard power modules utilize the same contacts as the MINIPAK connectors for cost effectiveness. The original “float” mounted blade modules are still available where physically isolating the blade from the PCB solder joints is desired. 24-position straight mount Signal socket modules are now available in a cost effective 1A design. Power and Signal Sequencing Power contacts are available in Standard, Premate and Postmate lengths to meet your power sequencing requirements. Signal contacts have Standard and Premate length options, consult Customer Service for details.

40 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

FLATPAQ Modular Board-to-Board Power Connectors — Our Most Modular Board-to-Board Power Connector (Continued) Various Contact Termination Styles

Straight mount socket connectors are also available with compliant ‘Eye of the Needle’ design press-fit terminals for 0.093″ (2.4 mm) minimum thickness boards and bus

All terminations fit 0.040 +/- .0030″ (1.02 =/- .08 mm) diameter plated through holes. Alignment Guides and Mounting Ears FLATPAQ connector alignment guides improve gatherability in blind-mate situations and can be either electrically active (35A rated) or passive. Passive

guides should be used in conjunction with mounting ears when placed at the end of the connector. Mounting ears should also be considered on rightangle mounted connectors.

Safety Regulatory Agency Compliance

Finished Connector Drawing TE will provide a customer drawing showing all envelope dimensions and PCB mounting pattern based on the configuration indicated using the layout sheet available at www.te.com. See page 44 for details on completing

Electrical Performance

FLATPAQ connector has been evaluated by safety regulatory agencies for use in data, signal, control and power applications. Consult Customer Service for details.

Temperature Rise 100 Copper Thickness 2 oz. 3 oz. 5 oz.

90 80 TEMPERATURE, C°

The graphs below show the performance of the FLATPAQ contact design in terms of temperature rise against current. Tests were performed on 250 V power modules mounted on PC boards with 2 oz, 3 oz, and 5 oz copper traces.

the layout sheet. A drawing with general contact sequencing and alignment information is available; please contact Customer Service for a copy.

Board-to-Board Products

All connectors are available in two lengths of solder termination, .115″ (2.9 mm) nominal for 0.062″ (1.6 mm) thick boards, and 0.177″ (4.5 mm) for 0.093″ (2.4 mm) and 0.125″ (3.18 mm) boards.

bars. TE will provide details of the recommended pressing fixture for each assembly.

70 60 50 40 30 20 10 0

0

5

10

15

20

25

30

35

40

45

50

55

40

45

50

55

0

CURRENT, AMPERES

Voltage Drop 20 18

Copper Thickness 2 oz. 3 oz. 5 oz.

VOLTAGE DROP, mV

16 14 12 10 8 6 4 2 0

0

5

10

15

20

25

30

35

CURRENT, AMPERES

41 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Board-to-Board Products

FLATPAQ Connector Product Specifications

Materials Insulators Power Blades Power Sockets Hot-Plug Power Sockets & Active Guide Sockets Signal Pin Contacts Signal Socket Contacts Passive Guide Pin Active Guide Pin Finishes Contacts

Passive Guide Pin Active Guide Pin

PPA, UL 94V-0 flammability rated, color black Copper alloy Phosphor Bronze Crown Bands: Beryllium Copper Holder: Phosphor Bronze Solder termination: Brass Press-fit: Phosphor Bronze 1 Amp: Phosphor Bronze 3 Amp: Beryllium Copper Brass Copper alloy

Selectively plated gold (30 microinches minimum) with tin on terminations, all over nickel Nickel Silver

Electrical Current Rating Power Contacts Current Rating, Hot-Plug Power Contacts Signal Contacts, 1 Amp Signal Contacts, 3 Amp Contact resistance

UL CUR/CSA UL CUR/CSA UL CUR/CSA UL CUR/CSA Power

Signal

Insulation Resistance Dielectric Strength

Mechanical Insertion Force

Power Signal

Extraction Force

Power Signal

Contact Retention (in insulator) Durability Operating Temperature Recommended PCB Hole

Power Signal

Press-Fit Tooling Marking

45 Amp 32.5 Amp 35 Amp at 250V, 50 cycles 20 Amp at 250V, 50 cycles 1 Amp, 250 VAC 1 Amp, 250 VAC 3 Amp, 250 VAC 2.5 Amp, 250 VAC 2 mΩ maximum initial, (3 mΩ maximum after 500 cycles durability), at 35A per MIL-STD-1344, Method 3004 15 mΩ maximum initial, (30 mΩ maximum after 500 cycles durability), at 100mA, 20 mV, per MIL-STD-1344, Method 3002 5,000 MΩ minimum at 500VDC for 2 minutes, per MIL-STD-1344, Method 3003 1,500 VDC for 1 minute, per MIL-STD-1344, Method 3001

4.0 lbf (17.8 N) maximum 5.0 ozf (1.4 N) maximum, using .0305″ (.775 mm) diameter steel test pin 1.0 lbf (4.4 N) minimum 0.5 ozf (0.1 N) minimum, using .0295″ (.749 mm) diameter steel test pin 10.0 lbf (44.4 N) minimum 5.0 lbf (22.2 N) minimum 500 Cycles, per MIL-STD-1344, Method 2016

-40 to +105° C Finished hole: 0.040 +/- .0030″ dia. (1.02 +/- .08 mm dia.) Drilled hole: 0.0453 +/- .0005″ dia. (1.15 +/- .013 mm dia.) Copper Plate: 0.0010″ (.025 mm) min. per surface Tin Plate: 0.0003″ (.008 mm) min. per surface Press fixture is recommended for compliant press-fit assemblies. Consult TE for tool drawing Connectors are marked with manufacturer’s logo, part number and lot code

42 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

FLATPAQ Connectors Part Number 6646465-1 FLATPAQ 250V Straight Socket Connector 4 Power, 24 Signal Contacts

2.559 [65.00]

.551 [14.00]

Board-to-Board Products

Part Number 6646597-1 FLATPAQ 250V Straight Socket Connection with Active Guide Pin 2 (250V) Power, 2 amps Signal Contacts

3.209 [81.50]

.551 [14.00]

.984 [25.00]

.551 [14.00]

Part Number 6646722-1 FLATPAQ 600v Right-Angle Pin Connector with Guide Socket 7 (600V) Power, 6 Signal Contacts

4.88 [124.00]

.551 [14.00]

.551 [14.00]

Note: All part numbers are RoHS compliant.

43 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

How to Specify Your Modular FLATPAQ Connector

Board-to-Board Products

In order to build your Modular FLATPAQ connector, it is necessary to specify all application-specific requirements such as required modules, their order, termination, and sequencing. For this purpose, a Modular FLATPAQ Connector layout form such as the one shown below is available. Just complete the form and send it to TE Customer Service. We will generate a Customer Drawing for you to check and approve prior to connector production. Samples are also available upon request.

1 Enter your contact infor● mation, including signature and date. 2 Indicate the connector ● layout by filling in the FP number of each module required in the boxes, one per box. Use one form per mated pair. The left to right order of the modules should match the mating face views of the connector. When laying out rightangle assemblies, make sure that you look at the mating face with the termination tails facing downwards. 3 For solder terminated ● assemblies, indicate the tail length for each half of the connector using the checkboxes to the right of the layout grid.

Sample Modular FLATPAQ Connector Layout Form Instructions

ENTER CUSTOMER INFORMATION

1. Indicate the connector layout by filling in the FP number of each module required in the boxes, one per box. Use one form per mated pair. 2. The left to right order of the modules should match the mating face views of the connector. When laying out right-angle assemblies, make sure you look at the mating face with the termination tails facing downwards. 3. For solder terminated assemblies, indicate the tail length for each half of the connector using the checkboxes to the right of the layout grid. 4. Sign, date and send the completed form to your local TE Sales Engineer. Upon receipt of this form, TE will generate a Customer Drawing for you to check and approve prior to connector production.

Company

Location

Contact Name

Title

Telephone

Fax

Email Address I am: ❏ End user ❏ Contract manufacturer (end user: Signature Today’s Date

)

Annual Quantity Required

Submit to your local TE Sales Engineer.

Write the “FP” numbers to indicate the layout of one half of the connector assembly, matching the left to right order with the mating face view of the connector (right-angle assembly tails facing downwards).

FP

FP

FP

FP

FP

FP

FP

FP

FP

FP

FP

FP

FP

FP

Solder Tail Options ❏ .115" (2.9 mm); .062" thick boards ❏ .177" (4.5 mm); .093/.125" boards

Write the “FP” numbers to indicate the layout of the mate of the above assembly, matching the left to right order with the mating face view of the connector (right-angle assembly tails facing downwards).

FP

FP

FP

FP

FP

FP

FP

FP

FP

FP

FP

FP

FP

FP

Solder Tail Options ❏ .115" (2.9 mm); .062" thick boards ❏ .177" (4.5 mm); .093/.125" boards

250 V Power Modules

Right-Angle Mount

FP151 Standard Blade FP105 Float, Standard

FP152 Premate Blade FP106 Float, Premate

Signal Modules

FP153 Postmate Blade FP107 Float, Postmate

FP104 Hot-Plug Socket

FP512 Spacer, 250 V

600 V Power Modules

FP155 Standard Blade FP121 Float, Standard

Straight Mount

FP156 Premate Blade FP122 Float, Premate

FP157 Postmate Blade FP123 Float, Postmate

FP120 Hot-Plug Socket

FP514 Spacer, 600 V

250 V Power Modules

Note: All modules FP161 FP150 Socket, Solder Standard Blade are solder tail FP250 FP101 termination unless Socket, Press-fit Float, Standard indicated as FP100 compliant Press-fit. Hot-Plug, Solder Select solder tail FP200 length using check Hot-Plug, Press-fit boxes to the right of the connector layout 600 V Power Modules grid above. 0.093" or thicker boards are recommended for compliant Press-fit termination style. FP154 FP165 Consult TE for Socket, Solder Standard Blade signal module FP254 FP117 sequencing. See Socket, Press-fit Float, Standard Catalog 1773096 for FP116 benefits of Hot-Plug Hot-Plug, Solder and Float options. FP216

FP302 24-Pin

FP303 24-Pin Socket

FP314 6-Pin

Mounts

Guides

FP500 FP501 Left Flange Right Flange Mount Mount

Right-Angle Guide Sockets FP506 Passive FP516 Active

FP315 6-Pin Socket

FP507 Right-Angle Passive Guide Pin

Signal Modules

FP162 Premate Blade FP102 Float, Premate

FP163 Postmate Blade FP103 Float, Postmate

FP511 Spacer, 250 V

FP300 FP318 24-Pin 24-Pin Socket FP418 FP400 24-Pin, Press-fit 24-Pin Skt, Press-fit FP301 24-Pin Skt, 3A Rated FP401 24-Pin Skt, 3A, Press-fit

Mounts

FP166 Premate Blade FP118 Float, Premate

FP167 Postmate Blade FP119 Float, Postmate

FP513 Spacer, 600 V

FP312 FP313 6-Pin 6-Pin Socket, 3A rated FP412 6-Pin, FP413 Press-fit 6-Pin Skt, 3A, Press-fit

Guides

FP500 FP501 Left Flange Right Flange Mount Mount

FP502 Straight Guide Pins Straight FP503 Passive Passive FP515 Active, M3 Guide Socket FP517 Active, 4-40

Hot-Plug, Press-fit

■

How to Obtain Modular FLATPAQ Connector Layout Forms

Modular FLATPAQ Connector layout forms can be obtained directly from Customer Service or through your TE Sales Engineer. They can also be downloaded from the website; at http://www.te.com. 44 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

ICCON Single Pole Power Connectors Product Facts Uses high-performance Crown contact ■ 35A current rating ■ True compliant press-fit and solder tails ■ Pin locking feature option ■ Standard DIP footprint .300 x .100 and ICCON SLIMLINE connector .100 x .100 ■ Insulator rated at 105°C, UL 94V-0 ■ Meets safety regulatory requirements ■ #8 AWG wire size ■ Parallel and perpendicular ■ Sequencing capability ■ All ICCON products in this section are RoHS compliant ■

Typical Applications Power distribution Board-to-board interconnection ■ Board-to-busbar interconnection ■ Board-to-wire interconnection ■ High-density power designs ■ Board stacking ■ ■

Product Highlights

Mating with Discrete Contracts

High Performance Contact

For further versatility, ICCON connector products can mate with discrete contacts, available in a variety of termination types.

ICCON connectors use ELCON CROWN BAND Contact, a multifingered spring which provides a greater surface contact area, thus ensuring small millivolt drop, minimum heat generation and very low insertion and extraction forces. Optional Locking Feature The optional locking feature provides minimum 5 lbs. (2.21kg) retention force to improve connection integrity, securing against accidental unmating in harsh mechanical conditions. Support for Multiple Mounting Styles ICCON connectors are available with press-fit or solder tails for mounting on both PC boards and bus bars. TE uses eye of the needle true compliant tails for the most reliable mounting using solderless techniques. Each ICCON connector has a 10 pin DIP footprint for convenient industry standard mounting. Through hole socket connectors can be used in “bottom entry” applications.

Board-to-Board Products

ICCON connectors provide a reliable high current power interconnection with quick connect/disconnect function for space constrained motherboarddaughterboard, cableboard and board-busbar power delivery applications.

ICCON SLIMLINE Connectors With a footprint close to 30% smaller than the standard ICCON connector products, the ICCON SLIMLINE connector products allow integrating more components in less board real estate, providing substantial space savings compared to connectors of this type in the same performance range. Stacked ICCON Designed for motherboardto-daughtercard power distribution systems, the Stacked ICCON combined power/guide module occupies significantly less PCB edge space than separate modules. Providing more than 200 Amps/inch, this right-angle mounted connector is ideal for applications needing high current density.

45 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

ICCON Standard DIP Connectors (.300 x .100 footprint) Right-Angle Receptacle Part Number 6643232-1 Solder Part Number 6643272-1 Compliant

.400 [10.16] .200 [5.08]

.150 [3.81]

.484 [12.29]

.400 [10.16]

.500 [12.70]

.665 [16.89]

.420 [10.66] Solder

Board-to-Board Products

.300 [7.62]

.400 [10.16]

.400 [10.16]

Right-Angle Pin For Part Numbers and “A” Dimension See Table Below

A

.500 [12.70] A

.142 Dia. [3.60]

Part Number 6643264-1 Through Hole, Solder Part Number 6643219-1 Closed, Solder Part Number 6643269-1 Through Hole, Compliant

.180 [4.57]

.400 [10.16]

.400 [10.16]

.400 [10.16]

.300 [7.62]

Vertical Receptacle

.100 [2.54]

.300 [7.62]

.500 [12.70]

.200 [5.08]

.150 [3.81]

.100 [2.54]

.400 [10.16]

.400 [10.16]

.300 [7.62]

.100 [2.54]

.500 [12.70]

.100 [2.54]

.400 [10.16]

.500 [12.70] .520 [13.20]

.150 [3.81]

.180 [4.57]

.150 [3.81]

.520 [13.20]

Solder .300 [7.62]

.400 [10.16]

Vertical Pin For Part Numbers and “A” Dimension See Table Below

.400 [10.16]

.300 [7.62]

.100 [2.54]

.100 Typ. [2.54]

.500 [12.70]

.400 [10.16]

.500 [12.70]

.142 Dia. [3.60]

.142 Dia. [3.60] A

A

.150 [3.81]

.520 [13.20]

.180 Typ. [4.57]

.520 [13.20]

Solder .300 [7.62]

Right-Angle Pins Solder Tail 6643281-1 6643276-1 6643431-1 6643432-1 6643433-1 6643434-1 6650785-1 6643435-1

.400 [10.16]

Compliant

Locking Style

Length “A”

6643275-1 6643273-1 6643442-1 6643443-1 6643444-1 6643445-1 6643446-1 6643447-1

Non-Lock Lock Non-Lock Non-Lock Non-Lock Non-Lock Non-Lock Non-Lock

.470 [11.93] .470 [11.93] .570 [14.48] .750 [19.05] 1.000 [25.40] 1.250 [31.75] 1.500 [38.10] 1.750 [44.45]

.100 [2.54]

Vertical Pins Solder Tail 6643283-1 6643266-1 6643436-1 6643437-1 6643438-1 6643439-1 6643440-1 6643441-1

.400 [10.16]

Compliant

Locking Style

6643274-1 6643271-1 6643449-1 6643450-1 6643451-1 6766439-1 6766440-1 6766441-1

Non-Lock Lock Non-Lock Non-Lock Non-Lock Non-Lock Non-Lock Non-Lock

Length “A” .470 [11.93] .470 [11.93] .570 [14.48] .750 [19.05] 1.000 [25.40] 1.250 [31.75] 1.500 [38.10] 1.750 [44.45]

Note: All part numbers are RoHS compliant.

46 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

ICCON Discrete Contacts Crimp Socket

1.00 [25.40]

Part Number 6648317-1 #8 AWG

.305 Dia. Flange [7.74]

Crimp Pins

1.02 [25.90]

Part Number 1766163-1 #8 AWG Non-Lock Part Number 1766160-1 #8 AWG Lock Part Number 1766816-1 #10 AWG Non-Lock Part Number 1766161-1 #10 AWG Lock

.142 Dia. [3.60]

Board-Mount Pin — Floating Part Number 6643252-1 “A” = 1.250 (31.75) Part Number 6643253-1 “A” = 1.350 (34.29)

.305 Dia. Flange [7.74]

.264 Dia. Crimp Barrel [6.70]

.470 [11.93]

.437 Dia. [11.09]

#7/16-20

.100 [2.54]

.026 [0.66]

.436 Dia. [11.07] Max.

.438 ± .001 Dia. [11.12 ± 0.02] Sharp Corners Permissible

CL

.760 [19.30]

Board-to-Board Products

.264 Dia. Crimp Barrel [6.70]

3° Angular Deflection

A

.175 [4.44] D

.125 Dia. [3.17]

Jam Nut

Mounting Requirements

Mounted Example:

Mating PCB-Mount

.562 [14.27]

Part Number 6643248-1

Jam Nut .465 [11.81]

PCB-Mount Receptacle for Increased Gatherability (for Use with Floating Pin) ± 2.5 mm

.225 Dia. [5.71]

Board-Mount Pin Part Number 1766815-1 “A” = 1.250 (31.75) Part Number 1766157-1 “A” = 1.350 (34.29)

.125 Dia. [3.17]

Double-Ended Board-Mount Pin

.170 [4.31]

.312 [7.92]

.375 [9.52]

.175 [4.44]

#10-32 .361 [9.16]

A

.230 Dia. [5.84]

.200 [5.08]

Part Number 1766817-1

.130 Dia. [3.30]

.650 [16.51]

PCB

.600 [15.24]

#10-32

.130 Dia. [3.30]

.125 [3.17] .725 [18.41]

1.700 [43.18]

.154 Dia. [3.91]

3.525 [89.54]

.375 [9.52]

.361 [9.16]

.312 [7.92]

1.825 [46.36]

Note: All part numbers are RoHS compliant.

47 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

ICCON Connector Electrical Performance Stacked ICCON 2-Position Right-Angle Socket Assembly

Board-to-Board Products

25 Amps per socket Part Number 2085181-1

.394 ± .002 [10.00 ± 0.05]

.768 [19.50]

.205 [5.20] .209 2 Plcs. [5.30]

Stacked ICCON Pins Dim. A .630 16.00 .709 18.00 .787 20.00

Part Number

Ø .125 [3.17]

A

1766663-1 1766663-2 1766663-6

.368 [9.35]

Electrical Performance

Note: All part numbers are RoHS compliant.

48 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

ICCON SLIMLINE Connectors (.100 x .100 Footprint) Parallel Pin

Board-to-Board Products

Part Number 6643228-1 Solder Part Number 6643227-1 Solder w/Locking Feature Part Number 6643222-1 Compliant Part Number 6643223-1 Compliant w/ Locking Feature

Parallel Socket Part Number 6643229-1 Solder Part Number 6643220-1 Press-Fit

Connector Mounting The ICCON SLIMLINE Connector is optimized for a board thickness of .093" (2.38 mm), but can be successfully used on boards from .062" to .125" (1.58 mm to 3.17 mm)

Specifications

Contact System Performance, ICCON SLIMLINE Connector

Finishes Crowns Pin Contacts

Current Ratings vs. mV Drop/Temperature Rise 30 microinches Gold plated over nickel Silver over nickel

Material Housing Body and pin contacts Crowns

Non-locking version, mounted on 2 oz. and 5 oz. copper boards

Polyester, 30% glass-filled, UL 94V-0 black Copper alloy Copper alloy

Electrical Ratings UL (USR) UL (CNR) Voltage drop at UL rating

35A at 250V 25A at 250V 27.2mV

Note: All part numbers are RoHS compliant.

49 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Mini Power Modules

Board-to-Board Products

Product Facts ■

Hard Metric design compatible with Z-PACK 2 mm HM, Z-PACK HM-Zd, MULTIGIG RT and Futurebus+ Connectors

■

Sequenced contact options for “make-first-break-last” applications

■

Compliant press-fit connections to PCB

■

High Durability 200 Cycles — MULTIGIG RT, UPM Connectors 100 Cycles — Futurebus+ Connectors

■

Optional Guide Pins & Sockets for blind-mate applications

■

Bellcore approved (contact TE for specific part numbers) AND C R

■

■

R

Recognized to US and Canadian requirements under the Component Recognition program of Underwriters Laboratories, File #E28476 Produced under a Quality Management System certified to ISO 9001 A copy of the certificate is available upon request.

The TE Mini Power Module family of products are designed specifically to compliment the Hard Metric board-to-board backplane interconnects. These products include, MULTIGIG RT, Z-PACK 2 mm HM, Z-PACK HM-Zd, Futurebus+ and other Connectors. Available in “Standard” and “Reverse” orientations, the power modules can provide touchsafe protection (per IEC 60950) to either side of the connection (backplane or daughter card.) Both the headers and receptacle offer compliant pin connections to the PCB. The Universal Power Module and MULTIGIG RT Connectors use the ACTION PIN Contact compliant design to provide maximum surface connection to the plated through hole. The range of products offers power contacts rated as low as 3 amps per contact (Futurebus+ Connectors) up through 20 Amps per contact

(MULTIGIG RT Connectors). In addition, the newest products offer high conductivity contacts which improve the current carrying capacity by as much as 50%. The low contact normal force, available lubricated surface coating (UPM) and high conductivity materials combine to produce a high durability cycle rating and high current density. In addition, the high temperature housing and contact materials make these power modules suitable for a wide variety of applications including modular hot-swap power supplies used in computer, telecommunications, medical, and industrial equipment.

Need more information? Call Technical Support at the numbers listed below. Technical Support is staffed with specialists well versed in all TE products. They can provide you with: ■ Technical Support ■ Catalogs ■ Technical Documents ■ Product Samples ■ TE Authorized Distributor Locations

Generous alignment features designed into the housings on the Mini Power Drawer Connector and optional guidance hardware make these Power Modules ideal for blind-mating applications.

50 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Mini Power Modules for PCB-to-PCB Power Distribution MULTIGIG RT Power Modules

Board-to-Board Products

The newest of the power modules. Designed specifically for use with TE 2 mm Backplane Connectors. Suitable for 0.8 mm Card Spacing and made from high conductivity copper alloys, these power modules offer improved power density and high cycle life. The distribution to the PCB is through six ACTION PIN compliant tails which offer maximum surface area contact to the plated through hole. The design offers electrical protection with its sacrificial contact design and mechanical protection by recessing the power contacts. Contacts are rated for up to 20 Amps per contact, which delivers up to 120 Amps per linear inch. Three contact mating lengths are available, in 1.5 mm sequence levels.

• Designed for Hot-Plug Operation • 6 PCB tails per contact

Universal Power Module (UPM) Also designed to complement TE 2 mm Backplane Connectors, the design meets IEC 60950 touch-safe requirements by reversing the orientation as compared to the Futurebus+ Power Modules. The touch-safe receptacle is applied to the “hot” side, which is typically the backplane side of the connection. Offered in both a Standard Power grade, rated at 10 Amps per contact and High Power grade which carries 16 Amps per contact — resulting in up to 100 Amps per linear inch. Hot-plug design and low normal force provide high durability and high reliability. Three contact mating lengths are available in 1.6 mm sequence levels. Multiple contact sequence patterns are available.

• Lubricated for Environmental Protection • Designed for Hot-Plug • 4 PCB Tails per Contact

Z-PACK 2 mm Futurebus+ Power Modules The power modules, designed to IEC 61076-4-OX, are used along with TE Futurebus+ Backplane Connectors. The contacts are rated for 3 Amps and fully loaded will carry approx. 50 Amps per linear inch. Three contact mating lengths available in 0.75 mm increments. 51 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

MULTIGIG RT Power Modules Right-Angle Headers

X

Material and Finish

Board-to-Board Products

Housing — Liquid Crystal Polymer Contacts — Phosphor Bronze Plating — .000050 [0.00127] min gold in mating area. .000020 [0.000508] min. tin on PCB tail over .000050 [0.00127] min. nickel over all

Related Product Data Guiding Hardware (Optional) — pages 58 and 59 Seating Tooling — Headers — No tool required — Flat Rock Receptacles — See application specification

No. of Positions

Dimension X

2

.417 [10.6]

4

.701 [17.8]

Technical Documents Product Specification 108-2062 Application Specification 114-13062

Sequence L,L M,L S,L S,S S,M M,M L,L,L,L M,L,L,M S,L,L,M S,L,L,S S,M,L,M M,M,M,M S,M,M,S S,S,S,S M,S,S,M

Part Number 1410279-7 1410279-8 1410279-9 1-1410279-0 1-1410279-1 1-1410279-2 1-1410271-1 1-1410271-2 1-1410271-3 1-1410271-4 1-1410271-5 1-1410271-6 1-1410271-7 1-1410271-8 2-1410271-0

Sequencing reads left-to-right along mating face. L (long) = 0.541 [13.75], M (medium) = 0.482 [12.25], S (short) = 0.423 [10.75]

Vertical Receptacle Material and Finish Housing — Liquid Crystal Polymer Contacts — Phosphor Bronze Plating — 0.00127 (.000050) min gold in mating area. 0.000580 (.000020) min. tin on PCB tail over 0.00127 (.000050) min. nickel over all

L

Related Product Data Guiding Hardware (Optional) — pages 58 and 59 Seating Tooling — Headers — No tool required — Flat Rock Receptacles — See application specification

No. of Positions 2 4

Dimension L .333 [8.45] .616 [15.65]

Part Number 1410278-2 1410270-2

Technical Documents Product Specification 108-2062 Application Specification 114-13062

Note: All part numbers are RoHS compliant.

52 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Universal Power Module (UPM) Right-Angle Plug Material and Finish .661 Ref. [16.80]

.657 [16.70]

Board-to-Board Products

Housing — PBT Natural color UL 94V-0 Contacts — Standard Power — Phosphor Bronze High Power — High Conductivity Copper Alloy Plating — 0.00127 [.000050] min. gold in mating area, 0.0050 [.000020] min. tin-lead on ACTION PIN post area, with entire contact underplated 0.00127 [.000050] min. nickel Notes: 1. Environmental lubrication pre-applied 2. RoHS compliant parts have tin plated ACTION PIN posts

L

Slim UPM Plug

Related Product Data Durability — 250 cycles Guiding Hardware (Optional) — pages 58 and 59 Seating Tooling — Header Seating Tool 224441-X Board Support Fixture 224442-1 Receptacle Seating Tool 224421-X Board Support Fixture 217602-1

Technical Documents Product Specification 108-1651 SLIM UPM Product Specification 108-78387 Application Specification 114-1103 Instruction Sheet 408-4169 (Receptacle Seating Tool 224421-X)

Number of Positions

Dimension L

3

.472 [12.0]

4

.591 [15.0]

5

.709 [18.0]

6

.827 [21.0]

7

.945 [24.0]

8

1.063 [27.0]

Standard Power 10 Amps/Contact Sequence* Pattern L,L,L M,L,M ** L,L,L,L S,M,L,S ** L,L,L,L,L M,M,M,M,L ** L,L,L,L,L,L L,M,M,M,M,L ** L,L,L,L,L,L,L ** L,L,L,L,L,L,L,L L,S,L,S,L,S,L,S

Part Number 5223961-1 5223963-1 ** 5646954-1 5646954-2 ** 5646955-1 5646955-2 ** 5646956-1 5646956-2 ** 5646957-1 ** 5646958-1 5646958-2

High Power 16 Amps/Contact Sequence* Pattern L,L,L M,L,M ** L,L,L,L L,M,S,S ** L,L,L,L,L M,M,L,M,M ** L,L,L,L,L,L L,M,S,S,S,S ** L,L,L,L,L,L,L L,S,S,L,S,S,L L,L,L,L,L,L,L,L L,M,S,S,S,S,S,S

Part Number 5-5223961-1 5-5223963-1 ** 120954-1 120954-2 ** 120955-1 120955-2 ** 120956-1 120956-2 ** 120957-1 120957-2 120958-1 120958-2

*Sequencing Reads left-to-right along mating face. L (long) = 0.429 [10.9], M (medium) = 0.366 [9.3], S [short] = 0.302 [7.68] **Other sequence patterns available. See on-line customer drawing.

Slim UPM Right-Angle Plug Number of Positions

Width

4

0.335 [8.5]

Note: All part numbers are RoHS compliant.

Part Number 1903977-1 1903977-2

53 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Universal Power Module (UPM) (Continued) Vertical Plug

Housing — PBT Natural color UL 94V-0 Contacts — Standard Power — Phosphor Bronze High Power — High Conductivity Copper Alloy Plating — 0.00127 [.000050] min. gold in mating area, 0.0050 [.000020] min. tin-lead on ACTION PIN post area, with entire contact underplated 0.00127 [.000050] min. nickel Notes: 1. Environmental lubrication pre-applied 2. RoHS compliant parts have tin plated ACTION PIN posts

Board-to-Board Products

.020 [0.50]

.098 [2.50]

Material and Finish

CL

.059 [1.50]

.491 ± .010 [12.46 ± 0.25]

.059 .059 [1.50] [1.50] .118 Typ. [3.00]

.585 [14.85]

Ø .024 Ref. [0.61] All Plated Thru Holes

.059 3 Plcs. [1.50]

.098 [2.50] .118 Typ. [3.00] .366 Ref. [9.30]

Related Product Data Durability — 250 cycles Guiding Hardware (Optional) — pages 58 and 59 Seating Tooling — Header Seating Tool 224441-X Board Support Fixture 224442-1 Receptacle Seating Tool 224421-X Board Support Fixture 217602-1

.078 ± .010 Ref. [2.00 ± 0.25]

CL

.020 [0.50]

.117 Ref. [2.98]

.117 Ref. [2.98] L

Recommended PCB Layout

Technical Documents Product Specification 108-1651 Application Specification 114-1103

Number of Positions

Dimension L

3 4 5 6 7 8 9

.470 [11.95] .589 [14.95] .707 [17.95] .825 [20.95] .943 [23.95] 1.061 [26.95] 1.179 [29.95]

Part Numbers 15 mm 18 mm Stack Height Stack Height 1645498-1 1645499-1 1645498-2 1645499-2 1645498-3 1645499-3 1645498-4 1645499-4 1645498-5 1645499-5 1645498-6 1645499-6 1645498-7 1645499-7

NEW “NEW” Low Profile Universal Power Module

.31 [7.80]

.52 [13.15]

Material and Finish Housing — LCP Contacts — High Conductivity Copper Alloy Current Rating — 18 Amps per contact

Right-Angle Plug Part Number 1982260-5

Vertical Receptacle Part Number 1982257-5

Note: All part numbers are RoHS compliant.

54 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Universal Power Module (UPM) (Continued) Vertical and Right-Angle Receptacles Material and Finish

Board-to-Board Products

Housing — PBT Natural color UL 94V-0 Contacts — Standard Power — Phosphor Bronze High Power — High Conductivity Copper Alloy Plating — 0.00127 (.000050) min. gold in mating area, 0.0050 (.000020) min. tin-lead on ACTION PIN post area, with entire contact underplated 0.00127 (.000050) min. nickel Notes: 1. Environmental lubrication pre-applied 2. RoHS compliant parts have tin plated ACTION PIN posts

Related Product Data Durability — 250 cycles Mating Force — 1.0N per contact Unmating Force — .5N per contact Guiding Hardware (Optional) — pages 58 and 59 Seating Tooling — Header Seating Tool 224441-X Board Support Fixture 224442-1 Receptacle Seating Tool 224421-X Board Support Fixture 217602-1

.302 ± .003 [7.67 ± 0.08]

.392 ± .002 [9.95 ± 0.05]

.478 ± .002 [12.15 ± 0.05]

.984 [25.00]

Right-Angle Part Number 120943 .236 ± .002 [6.00 ± 0.05]

Technical Documents Product Specification 108-1651 (UPM) 108-78387 (Slim UPM) Application Specification 114-1103 Instruction Sheet 408-4169 (Receptacle Seating Tool 224421-X)

New short PCB tail available. Contact TE for more information.

Part Number 1903978

Vertical Standard Power High Power 10 Amps/Contact 16 Amps/Contact Part Numbers Part Numbers 5223955-2 5-5223955-2 5223995-1 120953-1 5223995-2 120953-2 5223995-3 120953-3 5223995-4 120953-4 5223995-5 120953-5 5223995-6 120953-6

No. of Circuit Positions 3 4 5 6 7 8 9

Right-Angle High Power 16 Amps/Contact Part Numbers 120943-1 120943-2 120943-3 120943-4 120943-5 120943-6 120943-7

Seating Tool

Slim UPM Vertical Receptacle Number of Positions

Width

4

.236 [6.00]

Part Number 1903978-1 1903978-2

Note: All part numbers are RoHS compliant.

55 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Z-PACK 2 mm Futurebus+ Power Modules Vertical Pin Assemblies with Solder Leads and Compliant Press-Fit Leads

15.80

17.80

Board-to-Board Products

Material and Finish Housing — Liquid crystal polymer Pin Contacts — Phosphor bronze, mating surface plating conforms to all testing specified for Telcordia Uncontrolled Environment, with entire contact underplated with 0.00127 min. nickel. See customer drawing for specific lead plating.

11.83

11.88

4 Row

5 Row 13.50

11.50

Related Product Data

Rows

Current Rating — 5 Amps per contact Mating Force — 2.4N per contact max. Unmating Force — 0.3N per contact max. Durability — 250 cycles

Rows A B C D E

A B C D 3.40 13.60

Mating Post Length (See Chart Below.)

4.25

Technical Documents

13.60

17.00

Lead Length

4.25 Mating Post Length (See chart below)

Lead Length 3 Spaces at 2.00 = 6.00

Product Specification 108-1441

4 Spaces at 2.00 = 8.00

Solder Leads

Application Specification 114-1075 Instruction Sheets 408-6927, 408-4157, 408-4488

Solder Leads

4.001

4.001 4 Spaces at 2.00 = 8.00

3 Spaces at 2.00 = 6.00

14.001

12.001

+0.101 -0.00 Dia. Typ. (Drilled Hole) 1.50

10.00

+0.101 -0.00 Dia. Typ. (Drilled Hole) 1.50

10.00

Recommended PC Board Hole Layout per IPC-D-300, Type II, Class C (Component Side)

Recommended PC Board Hole Layout per IPC-D-300, Type II, Class C (Component Side)

Dimensions apply to solder lead versions only.

1

Dimensions apply to solder lead versions only.

1

Reference specification 114-1075 for plated through hole requirements.

Number of Positions

8

10

Mating Post Lengths .256 [6.50] .285 [7.25] .315 [8.00] .256 [6.50] .315 [8.00]

Part Numbers 4.25 Solder Lead 5536600-1 5536625-1 5536623-1 — —

3.2 Solder Lead 5536628-1 — — — —

Press-Fit 5536603-1 — 5536620-1 5536642-1 5536642-7

Housing Shroud

Seating Tooling

536565-X

58512-1

223041-X

1214224-1

Note: All part numbers are RoHS compliant.

56 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Z-PACK 2 mm Futurebus+ Power Modules (Continued) Right-Angle Receptacle Assemblies with Solder Leads and Compliant Press-Fit Leads

6.00

Board-to-Board Products

Material and Finish 4 Row

5 Row

10.8 ±0.08

+0.1 0.5 -0

22.45 2.25 Max. (Point of Contact)

3.56 ±0.3 Typ.

8.8 ±0.08

3.56 ±0.3 Typ.

+0.1 0.5 -0

2.25 Max. (Point of Contact)

13.30 ±0.1

20.45 11.30 ±0.1

Housing — Liquid crystal polymer Receptacle Contacts — Phosphor bronze, mating surface plating conforms to all testing specified for Telcordia Uncontrolled Environment, with entire contact underplated with 0.00127 min. nickel. See customer drawing for specific lead plating.

Technical Documents Product Specification 108-1441 9.50

9.50

Application Specification 114-1075 Instruction Sheets 408-6927

4 Spaces at 2.00 = 8.00 Ref.

3 Spaces at 2.00 = 6.00 Ref.

+0.10 -0.00 Dia. Typ. Drilled Hole 2.05

+0.10 3.00 ±0.15 -0.00 Dia. Typ. (Drilled Hole) 1.50

12.00 Typ.

4.00 1.00

4.00

+0.10 -0.00 Dia. Typ. (Drilled Hole) 1.50

+0.10 -0.00 Dia. Typ. Drilled Hole 2.05

5 Spaces at 2.00 = 10.00 Ref.

1.00 3 Spaces at 2.00 = 6.00

4.00 Typ. 3.00±0.15

2.00 Typ.

4.00

4 Spaces at 2.00 = 8.00 Ref.

Recommended PC Board Hole Layout per IPC-D-300, Type II, Class C (Component Side)

Recommended PC Board Hole Layout per IPC-D-300, Type II, Class C (Component Side) Reference specification 114-1075 for plated through hole requirements.

Number of Positions 8 10

Part Numbers Solder Tail Length 0.107 [2.73] 0.139 [3.53] 5536607-1 5536613-1 5223092-1 5223093-1

Press-Fit 0.140 [3.56]

Seating Tool

5536614-1 5536649-1

Industry Standard Flat Rock Industry Standard Flat Rock

Note: All part numbers are RoHS compliant.

57 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Backplane and Co-Planar Guide Modules Un-keyed Guide Modules Stainless Steel Pin Die Cast Receptacle Multiple thread lengths available Gatherability +/-0.100"

Board-to-Board Products

L

.311 [7.90]

Seating Tool — Part Number 224440-1 Board Support Fixture — Part Number 217603-1

Vertical Guide

Type

Dim. L

M4, 6.2 mm Thread Length M4, 7.5 mm Thread Length M4, 12.7 mm Thread Length 8-32, 12.7 mm Thread Length M4, 9.2 mm Thread Length M4, Internal Thread

1.235 [31.36] 1.269 [32.23] 1.491 [37.86] 1.491 [37.86] 1.353 [34.36] 1.378 [35.00]

Vertical Guide Pin 223956-1 223982-1 223969-1 223969-4 223969-7 1857988-1

Vertical Spacer

Part Number Right-Angle Vertical Guide Guide Module Module 5223957-1 (As Shown)

Vertical Spacer Module 1645545-1 (15 mm)

5223979-1 (with Dual Mounting Position)

1934988-1 1645545-2 (18 mm)

Keyed Guide Modules Die Cast Pin and Receptacle Keyed to prevent mis-mating daughter cards Multiple thread lengths available Gatherability +/-0.100"

.311 [7.90]

Part Number Type

Right-Angle Guide Module 4-40 M2.5 5223986-1 5120913-1 5223986-3 5120913-3 5223986-5 5120913-5 5223986-6 5120913-6

0° 90° 180° 225°

Vertical Pin

Right-Angle Pin

5223985-1

1469265-1 1469265-3 1469265-5 1469265-6

AdvancedTCA Guide Modules Die Cast Pins and Receptacles Keyed to prevent mis-mating daughter cards Twin Pins — provide more keying options Meets PICMG 3.0 Specifications Gatherability +/-0.50"

.394 [10.00]

Type Right-Angle Pin Long Vertical Pin Short Vertical Pin Long Right-Angle Receptacle Single Pin Rear Assembly

Both Pins Keyed 0° 1-1469372-1 1-1469387-1 1-1469388-1 1-1469373-1 —

Part Number Top Pin Keyed 270° Bottom Pin Keyed 90° 3-1469372-7 3-1469387-7 3-1469388-7 3-1469373-7 —

Not Keyed

AdvancedTCA Module Designation

— — — 1469374-1 1469269-X*

A2 A1 A2 K1/K2 rK1

*-X identified by PCB thickness. See customer drawing for details. AdvancedTCA is a trademark of PICMG-PCI Industrial Computer Manufacturers Group, Inc.

Note: All part numbers are RoHS compliant.

58 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Backplane and Co-Planar Guide Modules (Continued) 10.8 Guide Modules

.425 [10.80]

Board-to-Board Products

Rugged design — to support heavier cards Better gatherability +/-3.5 mm 10.8 mm width Die Cast Pin Die Cast Receptacle ESD Ground Option Finish: Nickel plated

Part Number Type 0 90 180 225

Right-Angle With ESD Without ESD 1-1410297-1 1-1410546-1 1-1410297-3 1-1410546-3 1-1410297-5 1-1410546-5 1-1410297-6 1-1410546-6

Vertical Pin Internal M3.5 Thread External M5 Thread

1410548-3

1-1410773-2

*See customer drawing for dash numbers

9.0 VITA 46 Guide Modules Die Cast Pins and Receptacles Keyed to prevent mis-mating daughter cards Meets VITA 46 Specification Gatherability +/-3.5 mm Finish: Silver plated

Type

.354 [9.00]

Type 0° 45° 90° 270° 315° Un-keyed

Double-Ended

Right-Angle*

10 mm

1-1469492-1 1-1469492-2 1-1469492-3 1-1469492-7 1-1469492-8 1-1469492-9

Part Number Vertical Pin Thread Depth 11.6 mm

1-1469491-2

1-1469491-3

Part Number Vertical Pin 1410956-1

13.1 mm

1-1469491-4

*Mounting screw Part Number 1410946-X required

VITA 41 Guide Modules Die Cast Pins and Receptacles Meets VITA 41 Specification Gatherability +/-2 mm Finish: Clear Chromate

Key 0° 270°

Vertical Short Pin 1410962-1 1410962-7

Part Number Vertical Long Pin 1410963-1 1410963-7

Right-Angle Module 1410465-1 1410465-7

7.2 Thin Guide Modules Die Cast Pin and Receptacle 7.2 mm width Gatherability +/-2.5 mm Finish: Trivalent Chromium .283 [7.20]

Right-Angle Note: All part numbers are RoHS compliant.

1410714-3

Part Number Vertical Pin Thread Length 8.7 mm 11.6 mm 1-1410710-1 1-1410710-3

59 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

METRIC Dimensions are millimeters over inches

Power Connectors & Interconnection Systems

Z1 Power Connector for AdvancedTCA Zone 1 Applications

Board-to-Board Products

Product Facts ■

Designed to PICMG 3.0 Standard

■

High conductivity copper alloy on Size 16 power contacts

■

.76 micro-meters [30 microinch] gold over 1.27 micrometers [50 microinch] nickel plating at contact interface

■

Gold-thickness controlled on inside of socket and outside of pin — at contact interface points

■

RoHS compliant

■

Stainless steel spring provides contact normal force — resists relaxation at elevated temperatures

■

Eye of the needle compliant press-fit termination

■

No special tools needed to seat connectors to PCB — standard Flat-Rock seating tools

■

Additional PCB retention hardware not required

Technical Documents Product Specification 108-2216 Application Specification 114-13156 Industry Standard PICMG 3.0, Rev. 2.0

Introduction TE supplies both the power and the signal connectors specified in the Advanced Telecommunications Computer Architecture (AdvancedTCA) Standard. This standard (PICMG 3.0) is one of the latest standards addressing future telecommunications needs. The AdvancedTCA Power Connector, designated for use in Zone 1 per PICMG 3.0, combines 8 High Conductivity Size 16 pin & socket contacts along with 22 Size 22 pin & socket contacts, plus guidance into a compact interface. Both connector halves feature proven compliant press-fit contacts for easy solder-less termination to printed circuit boards. Based on years of reliable long-term field installations the power contact design is based upon TE’s famous Type III+ contact design. By adding the use of a high conductivity copper alloy and the low-force Eye-OfNeedle compliant pin sec-

tion, the new contact delivers both ease of installation (with flat-rock seating tools) as well as industry-leading current carrying capability. The power contacts are capable of carrying 20 amps per contact and the signals are capable of carrying 2 amps per contact. The housing design also offers improvements compared to other industry alternatives. The lead-in design for the contact cavities provides better resistance from contact stubbing. The contact retention has also been designed to eliminate the need for additional hardware sometimes used to hold the connectors to the PCB after pressing in to the PCB.

Typical Electrical Properties Current Ratings — tested in accordance with CSA C22.2 No. 182.3-M1987 and IEC 60512-3, Test 5a requirements: Positions 1–24, 27, 32 — 1 Amp each, per the PICMG 3.0 Specification Positions 25, 26, 28–31, and 34 — 20 Amps each, exceeds the PICMG 3.0 Specification Dielectric Withstanding Voltage — Positions 1–16 — 1000 Volts rms Positions 17–24 — 2000 Volts rms Positions 25–34 — 2000 Volts rms

Environmental Parameters Maximum Continuous Operating Temperature — 105°C Durability Rating — 250 cycles, per PICMG 3.0

The result is a connector which is easy to install, meets all the PICMG 3.0 performance requirements and stays retained to the PCB without the additional labor required to add hardware.

AdvancedTCA and PICMG are trademarks of the PICMG-PCI Industrial Computer Manufacturers Group, Inc.

60 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

METRIC Dimensions are millimeters over inches

Power Connectors & Interconnection Systems

Z1 Power Connector for AdvancedTCA Zone 1 Applications (Continued) Material and Finish Insulators — Thermoplastic, glass reinforced, UL 94V-0 Signal Pins — Copper alloy Power Contacts — High conductivity copper alloy, plated 0.00076 [.000030] min. gold in mating area over 0.00127 [.000050] min. nickel Compliant PCB Tails — 0.0030 – 0.0043 [.000120 – .000170] tin plated, matte finish Notes: 1. Mounting hardware — self tapping screw (customer supplied) can be used but not required on receptacle 2. Positions 1–4 not populated and reserved for future use for 308 22 position connectors.

10.35 [.407] 20.90 [.823]

Board-to-Board Products

17.50 [.689]

28.60 [1.126]

41.3 Max. [1.626]

Right-Angle Plug Part Number 1766502-1 1766502-2 1766500-1 1766500-2 1888803-1 1888803-2

Power Contacts

Signal Contacts 14

8

22 26

46.10 [1.815]

Tail Type Sn Press-Fit SnPb Press-Fit Sn Press-Fit SnPb Press-Fit Sn Press-Fit SnPb Press-Fit

6.20 Max. [.224]

20.90 [.823]

28.60 [1.126]

Vertical Receptacle Part Number 1766503-1 1766503-2 1766501-1 1766501-2 1888804-1 1888804-2

22.40 Max. [.882]

17.50 [.689]

Power Contacts

Signal Contacts 14

8

22 26

Tail Type Sn Press-Fit SnPb Press-Fit Sn Press-Fit SnPb Press-Fit Sn Press-Fit SnPb Press-Fit

Note: All part numbers are RoHS compliant.

61 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors True Hot-Plug, Blind-Mating Mixed Signal and Power Connectors

Cable Mounted Products

Product Facts ■

Wide variety of contact sizes and styles from 1 Amp signals up to power contacts rated at up to 200 Amps each

■

Sequenced contacts for “mate-first-break-last” operation

■

Floating panel-mount connectors float up to +/- 2 mm

■

High durability specific products ranging from 100 to 1000 mate/un-mate cycles

■

Customizable products allow the freedom to add or remove power or signal contacts to meet specific application requirement

■

Most products recognized to US and Canadian requirements under the Component Recognition program of Underwriters Laboratories File No. E28476 AND ®

R

C

US

Typical Applications ■

Low noise power supplies

■

Switch-mode power supplies (SMPS)

■

Power factor-correcting (PFC) power supplies

■

Systems requiring mounting to backplane or chassis

■

Redundant (N + 1) power systems

■

“Live” hot-plug power supplies

■

All ELCON drawer connectors in this section are RoHS compliant

TE offers a wide selection of blind-mateable “drawer” connectors to suit modular equipment designs. The term “drawer connector” was created to describe a cabinet drawer where the connector is installed at the back of the drawer and is mated by closing the drawer. Since the “drawer” is often times made with a somewhat loose fit — to enable easy opening and closing, the drawer connector must provide sufficient self-alignment and ideally a floating connection to the cabinet or drawer to keep the connection from binding. The power drawer connectors in this catalog are divided into two separate categories: high power drawers and low power drawers. Specifically, the product line names in these two categories are:

High Power Drawer Connectors ■ ELCON Drawer Series Connectors Low Power Drawer Connectors ■ AMP Drawer Series Connectors ■ Mini Power Drawer ■ Blind-mate Drawer Connectors ■ Hybrid Mini Drawer Connectors Some of the benefits of the power drawer connectors from TE are the robustness of the housing designs and the durability of the contacts. High-end applications such as networking switches and servers want the lowest possible voltage drop across the connector. For these applications the high conductivity screwmachined contacts with either gold or silver plating offer the best performance. The contacts are the core

Technical Documents Product Specification 108-2285 Application Specification 114-13206

of the ELCON drawer series connectors. For cost sensitive applications the different hybrid drawer connectors offer a wide variety of shapes and sizes aimed at keeping cost minimized and still providing a reliable separable interface. Regardless of the application, TE offers a wide variety of power & signal blindmateable drawer connectors.

Need more information? Call Technical Support at the numbers listed below. Technical Support is staffed with specialists well versed in all TE products. They can provide you with: ■ Technical Support ■ Catalogs ■ Technical Documents ■ Product Samples ■ TE Authorized Distributor Locations

62 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors True Hot-Plug, Blind-Mating Mixed Signal and Power Connectors (Continued) Probe-proof Double CROWN BAND Contacts

Wide Array of Standard Contacts

The size #0 contacts used in the Top Drawer, Double Drawer, DualPower and QuadPower connectors are also available in a probe-proof double CROWN BAND version. These contacts are specially suited for operatorserviced power supplies that require extra safety protection.

ELCON drawer connectors support various termination styles, including crimp for cable, solder tail and compliant press-fit for mounting

All signal and some power contacts are available in various lengths to allow multiple levels of sequencing, thus giving the engineer further design flexibility. Mating Polarization To provide for positive housing mating of connectors, polarization is provided in the form of molded-in guide posts or pre-installed guide pins.

Regulatory Agency Certifications TE ELCON drawer series connectors have been evaluated and found to comply with the UL1977 standard and the CSA standard C22.2 No. 182.3-M1987.

Cable Mounted Products

3 mm Diameter Test Probe in Accordance with IEC 435 Protective Cap (insulator)

Signal/Power Sequencing

TE can also work with the customer to obtain application-specific regulatory certifications if needed. ®

C

US

to PCB, and internal/ external threads for termination to lugs and/or busbars. See table below for details. Termination

Contact Size #20 #16 #12 #8 #4 #0

PC Tail

Press-fit

Crimp

• • • •

• • • •

• • • • • •

Threaded Internal

External

• • •

• • •

Application-Specific Designs If none of our standard drawer connectors satisfies your requirements, TE can develop an ELCON connector design specific to your application. We will work

closely with your engineers to fully understand the design requirements and develop an interconnect solution that meets your stated needs. After the con-

cept and design stages, TE produces prototypes that perform both electrically and mechanically the same as production parts. These machined parts are used for

testing, regulatory agency evaluations and even as pre-production components, allowing the shortest lead time from concept to manufacturing in the industry.

Concept

Design

Prototypes

Production

TE engineers work closely with the customer to fully understand the design requirements.

A sketch drawing of the design concept is created for customer review, and the design is finalized only when it fully meets the requirements of the customer.

The design is frozen and work on the mold tools starts. Meanwhile, TE builds prototypes that are identical to the production parts.

By the time the customer is ready for production, all requirements for release to production, such as qualification and regulatory agency approval, have been cleared.

63 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

How to Tailor Your ELCON Drawer Connector Complete a form for the pin and socket side of your connector as indicated in the instructions and fax it to your TE sales engineer. We will issue a unique part number specific to your configuration, which you can then use to place orders. Samples and customer drawings are also available upon request.

If you selected a standard drawer connector for your application, before placing an order you need to specify your application-specific requirements, such as housing type, contact loading, and termination style. Layout forms for all standard drawer connectors, such as the one shown below, are available online at http://www.te.com or can be obtained from TE customer service for this purpose. Pin Assembly

ENTER CUSTOMER INFORMATION

Cable Mounted Products

1. Choose one housing from the Pin Housing Selection Menu table. Place an X in the appropriate guide pin circles, if guide pins are required. 2. Write the total quantity of each pin contact you require for each pin assembly in the Qty column of the Pin Contact Selection Menu table. 3. Crimp contacts are shipped uninstalled. Threaded and PCB tail contacts are installed by TE; enter the letter reference of the desired contact in the appropriate contact positions on the drawing: e.g., if you need a size #20 premate PCB tail standard contact to be installed in contact position #10, write “Q” in circle #10. 4. Sign, date and send the completed form to your local TE Sales Engineer. Pin Connector (Rear Face) Pin Contact Insertion Side Pin Connector Rear Face Cavity Identification

G1

Company

Location

Contact Name

Title

Telephone

Fax

Email Address I am: ❏ End user ❏ Contract manufacturer (end user: Signature

Annual Quantity Required

Submit to your local TE Sales Engineer.

Pin Housing Selection Menu

G2

Part Number 1648183-1

1

)

Today’s Date

Description Housing without guides Housing with guides (#6-32 thread) Housing with guides (M3 x 0.5 thread)

Check One

2 Size #0

Pin Contact Selection Menu Size

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

Size #20

Size #16

47

48

49

Size #12 or #12HP 50

G3

51

52

G4

Ref. Part Number Termination Style & Pin Length Qty. A = 1766811-1 Crimp B = 1766819-1 Probe Proof, crimp C = 1766230-1 1/4-20 Internal Thread D = 1766274-1 M6 x 1 Internal Thread E = 1766269-1 Probe Proof, 1/4-20 Internal Thread #0 F = 1766275-1 Probe Proof, M6 x 1 Internal Thread G = 1766268-1 1/4-20 External Thread H = 1766231-1 M6 x 1 External Thread J = 1766270-1 Probe Proof, 1/4-20 External Thread K = 1766276-1 Probe Proof, M6 x 1 External Thread L = 1650155-1 Crimp, standard M = 1650161-1 Crimp, premate N = 1650162-2 Crimp, postmate #20 P = 1650283-1 PCB tail, standard Q = 1650065-1 PCB tail, premate R = 1650226-1 PCB tail, postmate S = 1766196-1 Crimp, standard T = 1766198-1 Crimp, premate U = 1766199-2 Crimp, postmate #16 V = 1766222-1 PCB tail, standard W = 1766223-1 PCB tail, premate X = 1766818-1 PCB tail, postmate Y = 1766193-1 Crimp, standard Z = 1766195-1 Crimp, premate AA = 1766196-1 Crimp, postmate #12 AB = 1766245-1 PCB tail, standard AC = 1766250-1 PCB tail, premate AD = 1766249-1 PCB tail, postmate AE = 1650153-2 Crimp, standard, Hot-Plug AF = 1650156-2 Crimp, premate, Hot-Plug #12 HotPlug AG = 1650060-2 PCB tail, standard, Hot-Plug AH = 1650074-3 PCB tail, premate, Hot-Plug Crimp and Threaded contacts are removable. PCB tail contacts are non-removable.

Float-Mount Shoulder Screw Top Assembly Part Number Assigned by TE

Part Number 1650399-1 1650401-1

Description Screw, No 10-32 UNC 2A Screw, M5 x 0.8

Qty.

64 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

ELCON Drawer Connector Mounting All ELCON drawer series connectors can be fix-mounted or float-mounted using the designated shoulder screws to allow improved gatherability for blind-mating of the connector. Panel cut out dimensions are shown on the customer drawing specific to your ELCON drawer connector.

Panel Float Mounting When float-mounting to a panel or chassis, use the stainless steel shoulder screws specified in the layout sheet or customer drawing specific to your ELCON drawer connector. Shown in the sketch below is an example of how the Top Drawer connector is float-mounted to a panel.

Cable Mounted Products

Float-Mount of Top Drawer (Example)

Mounting Flange

Panel (Ref)

Shoulder Screw

Screw Description #10-32 UNF 2A Thread M5 x 0.8 Metric Thread #8-32 UNF 2A Thread #6-32 UNF 2A Thread M4 x 0.7 Metric Thread

Part Number 1650399-1 1650401-1 1650402-1 1650106-1 1650589-1

Guide Pin

Used On Top and Double Drawer, Dual and QuadPower, In-Line QuadPower, W5 Drawer All Other Drawers

Panel Fix Mounting As a rule of thumb, ELCON drawer connectors can be fix-mounted to a panel, in two ways: (1) by attaching a screw through the top and bottom mounting flange of the housing; or (2) by attaching a screw into a threaded guide pin (for those connectors that have one). An example of each case is shown in the sketches below.

Screw Through Mounting Flange of Housing

Screw Into Thread of Guide Pin (When Applicable)

Fix to the panel by attaching a commercially available screw and a washer through the top and bottom mounting flange of the housing.

You can optionally fix-mount housings that have a guide pin by attaching a commercially available screw and washer into the thread on the back of the guide pin, as shown in the figures below.

Internally threaded (6-32) guide pin

Commercially available screw and washer Commercially available screw and washer

Guide pin #6-32 or M3 x 0.5 screw

.25 [6.35]

Note: All part numbers are RoHS compliant.

65 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

ELCON Drawer Connector Mounting (Continued) Strain Relief and Wire Dress

Cable Mounted Products

If required, wires can be bundled together and supported with cable ties. Wires must not be stretched or confined in any way that would restrict the floating action of the connectors. Therefore, the wires must remain perpendicular to the connector and avoid an excessively sharp bend radius. The minimum recommended distance for the cable tie, and the minimum bend radius of a wire bundle are shown in the figure to the right.

PCB Fix Mounting When mounting to a PC board, the connector standoffs must be seated on the board. Hold-downs are recommended to provide stability during the soldering procedure. PCB-mount hole patterns are shown on the customer drawing specific to your ELCON drawer connector. Flush PCB-Mount Drawer Connectors

Drawer Connectors with Cabled AC IN

.020 [0.51]

PC Board (Ref)

Wire

Connector

Standoffs

.020 [0.51]

Connector Engagement To provide for proper mating of the connector when the power supply unit is fully engaged into the system, the gap between the pin and socket (shown as dimension “A” in the sketch below) must be within the limit specified in the customer drawing for your ELCON drawer connector. Failure to meet this requirement may compromise contact wipe. Refer to the customer drawing for details. ELCON drawer connectors are polarized and will only mate in the correct orientation (see sketch below).

Rib in Guide Post Cavity Notch in Guide Post

66 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

ELCON Drawer Connector Tooling Insertion/Removal (I/R) Tools: Industry standard plastic I/R tooling is compatible with all crimp contacts for pin and socket removal. The following tools are available from TE. I/R Tools Size Size #20 I/R tool Size #16 I/R tool Size #12 I/R tool Size #8 removal tool Size #4 removal tool Size #0 removal tool

Color Code Red/White Blue/White Yellow/White Red Blue Light Yellow

Cable Mounted Products

Part Numbers 1643917-1 1643916-1 1643915-1 1643914-1 1643922-1 1643921-1 Note: PCB tail contacts are non-removable.

Wire strip length: If inserting stranded wire into crimp style contacts, please use the table below to determine the proper strip length of the wire. Contact Size

“L” + .020 [0.51]

Wire Size AWG

inches 0.210 0.270 0.270 0.500 0.500 0.600

#20 #24 - #20 #16 #20 - #16 #12 #14 - #12 #8 #10* - #8 #4 #6* - #4 #0 #2* - #0 *Ref: MS3348 “Contact Bushing, Electric, Wire Barrel”

mm 5.33 6.86 6.86 12.70 12.70 15.24

Crimp Tools: The following table lists applicable MIL-STD crimp tools for contacts Size

Type Crimp Tool Turret head/locator Crimp Tool Indenter head Locator Crimp Tool Indenter head Locator Crimp Tool Indenter head Locator

12 - 24

8 - 10

4

0

MIL-STD M22520/1-01 M22520/1-02 M22520/23-01 M22520/23-02 M22520/23-09 M22520/23-01 M22520/23-04 M22520/23-11 M22520/23-01 M22520/23-05 M22520/23-13

Part Number 601967-1 601967-2 — — — — — — — — —

Crimp Termination Wire Sizes: The following table shows crimp rear release contacts and their respective wire sizes when crimped with applicable industry standard terminal tools. Wire Range

Contact Size

AWG 20 - 24 16 - 18 12 - 14 10 - 8 4 (1) 1/0

#20 #16 #12 #8 #4 #0

mm2 0.241 - 0.616 0.963 - 1.23 1.94 - 2.98 4.74 - 8.61 21.60 53.00

Note: (1) Consult TE for smaller wire sizes in #4 contacts

Note: All part numbers are RoHS compliant.

67 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Cable Mounted Products

ELCON Drawer Product Specifications Materials Housing Crimp Contacts PCB Tails Socket Contact Hoods (when applicable) Size #12 hoods, Hot-Plug Crown contacts

Polyester, 30% glass-filled, UL 94V-0 black High conductivity copper alloy Brass 305 corrosion resistant steel Beryllium copper Beryllium copper

Plating Size #20 and #12HP Sizes #0, #4, #8, #16 and non-HP #12 Hot-Plug hoods and pin contacts Socket Contact Hoods (when applicable)

Gold plated over nickel Silver plated over nickel Gold plated over nickel Passivated

Mechanical

Typical Insertion Forces of individual contacts

Typical Extraction Forces of individual contacts

Size #20 Size #16 Size #12 Size #12 Hot-Plug Size #8 Size #4 Size #0 Size #0 w/double Crown Size #20 Size #16 Size #12 Size #12 Hot-Plug Size #8 Size #4 Size #0 Size #0 w/double Crown

0.2 lb. 2.3 lb. 2.9 lb. 2.9 lb. 4.4 lb. 3.8 lb. 4.7 lb. 4.8 lb. 0.1 lb. 0.7 lb. 1.9 lb. 1.9 lb. 2.4 lb. 3.0 lb. 3.0 lb. 3.5 lb.

0.09 kg 1.04 kg 1.32 kg 1.32 kg 2.00 kg 1.72 kg 2.13 kg 2.18 kg 0.05 kg 0.32 kg 0.86 kg 0.86 kg 1.07 kg 1.36 kg 1.36 kg 1.59 kg

Size #20 Size #16 Size #12 Size #12 Hot-Plug Size #8 Size #4 Size #0 Size #0 w/double Crown

1.7 mV at 5A 3 mV at 15A 4.2 mV at 35A 4.7 mV at 35A 6.5 mV at 75 A 8.4 mV at 125A 6.3 mV at 200A 5.6 mV at 200A 1,500 VDC for 1 minute, per MIL-STD 1344, Method 3001

Electrical

Typical Voltage drop of individual contacts

Insulator dielectric strength

Regulatory Agency Evaluations Contacts AWG #20 AWG #16 AWG #12 Top Drawer AWG #12 Others AWG #12 with sockets

CSA-22.2 No. 0-M91 182.30 M1987 (CNR) 4A / 250V 10A / 250V 25A / 600V 25A / 250V 25A / 250V

Size #12 hot-plug

25A / 250V

Size #8 Size #0 with single or double Crown Size #0 using bus bar Size #4

55A / 250V 150A / 250V — 100A / 250V

UL 498 and UL 1977 (USR) 5A / 250V 15A / 250V 35A / 600V 35A / 250V 35A / 250V 25A / 250VAC 35A / 120V 75A / 250V 200A / 250V 200A / 250V 125A / 250V

68 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors Mini Drawer

Cable Mounted Products

Dimensions — 2.99" x 0.79" (75.9 x 20.1 mm) Housing Variations — See Part Numbers Guides and Polarization — Built in Available Contacts — Size 12 / 16 x 6 contacts Size 20 x 16 contacts Current Rating — Up to 35 Amps per size 12 contact Contact Features — Hot-Plug size 12 contact option Contact Sequencing — Multi-level for power and signal Contact Terminations — Size 12: Crimp and PCB tail Size 16: Crimp and PCB tail Size 20: Crimp and PCB tail

Base Housing Part Numbers Pin Housing Size 12 + Size 20 + Size 12 Size 16 + Size 20 + Size 16 Size 12 + Size 20 + Size 16

1648110-1 1648111-1 1648112-1

1648115-1 1648116-1 1648117-1

Socket Housing Size 12 + Size 20 + Size 12 Size 16 + Size 20 + Size 16 Size 12 + Size 20 + Size 16

1648206-1 1648207-1 1648208-1

Socket Housing Size 12 + Size 20 + Size 12 Size 16 + Size 20 + Size 16 Size 12 + Size 20 + Size 16

Lower Drawer Dimensions — 3.26" x 1.34" (82.8 x 34.0 mm) Housing Variations — See Part Numbers Guides and Polarization — Built in Available Contacts — Size 12 / 16 x 8 contacts Size 20 x 21 contacts Current Rating — Up to 35 Amps per size 12 contact Contact Features — Hot-Plug size 12 contact option Contact Sequencing — Multi-level for power and signal Contact Terminations — Size 12: Crimp and PCB tail Size 16: Crimp and PCB tail Size 20: Crimp and PCB tail

Base Housing Part Numbers 1648203-1 1648204-1 1648205-1

Pin Housing Size 12 + Size 20 + Size 12 Size 16 + Size 20 + Size 16 Size 12 + Size 20 + Size 16

Note: All part numbers are RoHS compliant.

69 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors (Continued) 75A Middle Drawer

Cable Mounted Products

Dimensions — 3.31" x 1.31" (84.1 x 33.3 mm) Housing Variations — See Part Numbers Guides and Polarization — Built in Available Contacts — Size 8 x 4 contacts Size 12 x 9 contacts Size 20 x 24 contacts Current Rating — Up to 75 Amps per size 8 contact Contact Features — Hot-Plug size 12 contact option Contact Sequencing — Multi-level for power and signal Contact Terminations — Size 8: Crimp, internal/external thread and PCB tail Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail

Float-Mount Part Number 1648162-1

PCB-Mount Part Number 1648163-1

Float-Mount Part Number 6648167-1

PCB-Mount Part Number 1648168-1

Base Housing Part Numbers Pin Housing 1648162-1

Float-Mount

1648163-1

PCB-Mount

Socket Housing Float-Mount w/ reinforced housing 1648168-1 PCB-Mount

6648167-1

Note: All part numbers are RoHS compliant.

70 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors (Continued) 125A Middle Drawer

Cable Mounted Products

Dimensions — 3.15" x 1.31" (80.0 x 33.3 mm) Housing Variations — See Part Numbers Guides and Polarization — Built in Available Contacts — Size 4 x 2 contacts Size 12 x 6 contacts Size 20 x 32 contacts Current Rating — Up to 125 Amps per size 4 contact Contact Features — Hot-Plug size 12 contact option Contact Sequencing — Multi-level for power and signal Contact Terminations — Size 4: Crimp and internal/external thread Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail

Float-Mount Part Number 1648151-1

PCB-Mount Part Number 1648152-1

Float-Mount Part Number 1648156-1

PCB-Mount Part Number 1648157-1

Base Housing Part Numbers Pin Housing 1648151-1 Float-Mount 1648152-1 PCB-Mount

Socket Housing 1648156-1 Float-Mount 1648157-1 PCB-Mount

Note: All part numbers are RoHS compliant.

71 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors (Continued) 200A Middle Drawer

Cable Mounted Products

Dimensions — 3.31" x 1.31" (84.1 x 33.3 mm) Housing Variations — See Part Numbers Guides and Polarization — Built in Available Contacts — Size 4 x 2 contacts Size 8 x 6 contacts Size 12 x 3 contacts Size 20 x 14 contacts Current Rating — Up to 125 Amps per size 4 contact Contact Features — Hot-Plug size 12 contact option Contact Sequencing — Multi-level for power and signal Contact Terminations — Size 4: Crimp and internal/external thread Size 8: Crimp, internal/external thread and PCB tail Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail

Base Housing Part Numbers Pin Housing 1648134-1

Socket Housing 1648135-1

Square Drawer Dimensions — 2.76" x 1.24" (70.1 x 31.5 mm) Housing Variations — See Part Numbers Guides and Polarization — Built in Available Contacts — Size 12 x 4 contacts Size 20 x 36 contacts Current Rating — Up to 35 Amps per size 12 contact Contact Features — Hot-Plug size 12 contact option Contact Sequencing — Multi-level for power and signal Contact Terminations — Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail

Base Housing Part Numbers Pin Housing 1648132-1

Socket Housing 1648133-1

Note: All part numbers are RoHS compliant.

72 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors (Continued) Top Drawer

Pin Side

Cable Mounted Products

Dimensions — 4.24" x 1.60" (107.8 x 40.7 mm) Housing Variations — Various guide pin configurations available. Guides and Polarization — Optional Steel Guide Pins with either #6-32 or M3 internal thread Available Contacts — Size 0 x 2 contacts Size 12 x 6 contacts Size 16 x 12 contacts Size 20 x 32 contacts Current Rating — Up to 200 Amps per size 0 contact Contact Features — Hot-Plug size 12 contact option Probe-proof size 0 contact option Contact Sequencing — Multi-level for power and signal Contact Terminations — Size 0: Crimp and internal/external thread Size 12: Crimp and PCB tail Size 16: Crimp and PCB tail Size 20: Crimp and PCB tail

Socket Side

Base Housing Part Numbers Pin Housing 1648183-1

Socket Housing 1648186-1

Optional guide posts are available for improved alignment. Consult Customer Service for details.

Double Drawer Dimensions — 4.24" x 1.60" (107.8 x 40.7 mm) Housing Variations — Various guide pin configurations available. Guides and Polarization — Optional Steel Guide Pins with either #6-32 or M3 internal thread Available Contacts — Size 0 x 4 contacts Size 12 x 11 contacts Size 20 x 24 contacts Current Rating — Up to 200 Amps per size 0 contact Contact Features — Hot-Plug size 12 contact option Probe-proof size 0 contact option Contact Sequencing — Multi-level for power and signal Contact Terminations — Size 0: Crimp and internal/external thread Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail

Pin Side

Socket Side

Base Housing Part Numbers Pin Housing 1648552-1

Socket Housing 1648578-1

Optional guide posts are available for improved alignment. Consult Customer Service for details.

Note: All part numbers are RoHS compliant.

73 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors (Continued) DualPower Drawer

Cable Mounted Products

Dimensions — 1.80" x 1.60" (45.7 x 40.7 mm) Housing Variations — Various guide pin configurations available. Guides and Polarization — Optional Steel Guide Pins with either #6-32 or M3 internal thread Available Contacts — Size 0 x 2 contacts Current Rating — Up to 200 Amps per contact Contact Features — Probe-proof size 0 contact option Contact Sequencing — Standard only Contact Terminations — Size 0: Crimp and internal/external thread

Front Views

Side Views

Pin Side

Socket Side

Base Housing Part Numbers Pin Housing 1648549-1

Socket Housing 1648575-1

Optional guide posts are available for improved alignment. Consult Customer Service for details.

QuadPower Drawer Dimensions — 2.50" x 1.60" (63.5 x 40.7 mm) Housing Variations — Various guide pin configurations available. Guides and Polarization — Optional Steel Guide Pins with either #6-32 or M3 internal thread Available Contacts — Size 0 x 4 contacts Current Rating — Up to 200 Amps per contact Contact Features — Probe-proof size 0 contact option Contact Sequencing — Standard only Contact Terminations — Size 0: Crimp and internal/external thread

Front Views

Side Views

Pin Side

Socket Side

Base Housing Part Numbers Pin Housing 1648548-1

Socket Housing 1648574-1

Optional guide posts are available for improved alignment. Consult Customer Service for details. Note: All part numbers are RoHS compliant.

74 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors (Continued) In-Line QuadPower Drawer

Front View

Cable Mounted Products

Dimensions — 4.84" x 1.21" (122.8 x 30.7 mm) Housing Variations — See Part Numbers Guides and Polarization — Built in Available Contacts — Size 0 x 4 contacts Current Rating — Up to 200 Amps per contact Contact Features — Probe-proof size 0 contact option Contact Sequencing — Standard only Contact Terminations — Size 0: Crimp and internal/external thread Front View

Base Housing Part Numbers Pin Housing 6651493-1

Socket Housing 6651494-1

W5 Power Drawer Dimensions — 3.00" x 1.18" (76.2 x 30.0 mm) Housing Variations — See Part Numbers Guides and Polarization — Built in Available Contacts — Size 4 x 5 contacts Current Rating — Up to 100 Amps per contact Contact Features — Probe-proof size 0 contact option Contact Sequencing — Standard only Contact Terminations — Size 4: Crimp and internal/external thread

Front View

Front View

Base Housing Part Numbers Pin Housing 6651457-1

Socket Housing 6651458-1

Note: All part numbers are RoHS compliant.

75 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors (Continued) P3S0 Drawer

Cable Mounted Products

Dimensions — 0.99" x 0.95" (25.0 x 24.0 mm) Housing Variations — See Part Numbers Cable Socket to Panel-Mount Pin Guides and Polarization — Polarization only Available Contacts — Size 12 x 3 contacts Current Rating — Up to 35 Amps per size 12 contact Contact Features — Hot-Plug size 12 contact option Contact Sequencing — Multi-level for power Contact Terminations — Size 12: Crimp only

Base Housing Part Numbers Pin Housing 1766447-1

Socket Housing 1766448-1

P4S0 Drawer Dimensions — 1.34" x .76" (34.0 x 19.4 mm) Housing Variations — See Part Numbers Cable Pin to PCB-Mount Socket Guides and Polarization — Polarization only Available Contacts — Size 12 x 4 contacts Current Rating — Up to 35 Amps per size 12 contact Contact Sequencing — Standard only Contact Terminations — Size 12: Crimp Pin and PCB tail Socket Note: Supplied as kit, including contacts

Base Housing Part Numbers Pin Side Kit 6766014-1

Socket Side Kit 6766015-1

Note: All part numbers are RoHS compliant.

76 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors (Continued) HV8P Drawer

Cable Mounted Products

Dimensions — 2.50" x 1.11" (63.5 x 28.2 mm) Housing Variations — See Part Numbers 600 V High Voltage Design Guides and Polarization — Built in Available Contacts — Size 12 x 8 contacts Current Rating — Up to 35 Amps per size 12 contact Contact Features — Hot-Plug size 12 contact option Contact Sequencing — Multi-level for power Contact Terminations — Size 12: Crimp and PCB tail

Base Housing Part Numbers Pin Housing 1648127-1

Socket Housing 1648128-1

P10S0 Drawer Dimensions — 2.96" x 1.00" (75.0 x 25.4 mm) Housing Variations — See Part Numbers Guides and Polarization — Built in Available Contacts — Size 12 x 10 contacts Current Rating — Up to 35 Amps per size 12 contact Contact Features — Hot-Plug size 12 contact option Contact Sequencing — Multi-level for power Contact Terminations — Size 12: Crimp and PCB tail

Base Housing Part Numbers Pin Housing 1648568-1

Socket Housing 1648596-1

Note: All part numbers are RoHS compliant.

77 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors (Continued) P6S18 Drawer

Cable Mounted Products

Dimensions — 5.45" x 1.35" (138.4 x 34.3 mm) Housing Variations — See Part Numbers Guides and Polarization — Built in Available Contacts — Size 4 x 6 contacts Size 20 x 18 contacts Current Rating — Up to 100 Amps per size 4 contact Contact Features — Standard Contact Sequencing — Multi-level for power and signal Contact Terminations — Size 4: Crimp and internal/external thread Size 20: Crimp and PCB tail

Base Housing Part Numbers Pin Housing 6766615-1

Socket Housing 6651810-1

P10S22 Drawer Dimensions — 4.12" x 0.79" (104.5 x 20.1 mm) Housing Variations — See Part Numbers Guides and Polarization — Built in Available Contacts — Size 12 x 10 contacts Size 20 x 22 contacts Current Rating — Up to 35 Amps per size 12 contact Contact Features — Hot-Plug size 12 contact option Contact Sequencing — Multi-level for power and signal Contact Terminations — Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail

Base Housing Part Numbers Pin Housing 1648211-1

Socket Housing 1648212-1

Note: All part numbers are RoHS compliant.

78 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors (Continued) P12S12 Drawer

Cable Mounted Products

Dimensions — 4.31" x 0.70" (109.5 x 17.8 mm) Housing Variations — See Part Numbers Guides and Polarization — Built in Available Contacts — Size 16 x 12 contacts Size 20 x 12 contacts Current Rating — Up to 15 Amps per size 16 contact Contact Features — Standard only Contact Sequencing — Multi-level for power and signal Contact Terminations — Size 16: Crimp and PCB tail Size 20: Crimp and PCB tail

Base Housing Part Numbers Pin Housing 1651202-1

Socket Housing 1651203-1

P0S30 Drawer Dimensions — 3.22" x 0.70" (81.8 x 17.8 mm) Housing Variations — See Part Numbers Guides and Polarization — Built in Available Contacts — Size 20 x 30 contacts Current Rating — Up to 5 Amps per size 20 contact Contact Features — Standard only Contact Sequencing — Multi-level for signal Contact Terminations — Size 20: Crimp and PCB tail

Base Housing Part Numbers Pin Housing 6651204-1

Socket Housing 6651205-1

Note: All part numbers are RoHS compliant.

79 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

ELCON Drawer Standard Contacts The ELCON drawer series connectors use standard contacts across the product line. This section shows the standard contacts available in different sizes and various lengths and termination styles, with their respective part numbers.

Cable Mounted Products

Pin Side Contacts

Contact Size #20 — For use in most drawer connectors

Contact Size #20

Termination Type

Contact Part Number

Crimp, standard Crimp, premate Crimp, postmate PCB tail, standard PCB tail, premate PCB tail, postmate

1650155-1 1650161-1 1650162-2 1650283-1 1650065-1 1650226-1

A

Dimensions

in 0.32 0.47 0.27 0.32 0.47 0.27

mm [8.12] [11.93] [6.85] [8.12] [11.93] [6.85]

Contact Size #16 — For use in Mini Drawer, Lower Drawer, Top Drawer, and P12S12

Contact Size #16

Termination Type

Contact Part Number

Crimp, standard Crimp, premate Crimp, postmate PCB tail, standard PCB tail, premate PCB tail, postmate

1766194-1 1766198-1 1766199-1 1766222-1 1766223-1 1766818-1

A

Dimensions

in 0.33 0.48 0.29 0.33 0.48 0.29

mm [8.38] [12.19] [7.36] [8.38] [12.19] [7.36]

Contact Size #12 — For use in Mini Drawer, Lower Drawer, 75A, 125A and 200A Middle Drawer; Square Drawer, TOP Drawer & Double Drawer; P3S0 and P4S0, HV8P, P10SO, P10S22 Termination Type

Contact Size #12

Crimp, standard Crimp, premate Crimp, postmate PCB tail, standard PCB tail, premate PCB tail, postmate

Contact Part Number Gold Plated Silver Plated 1650153-2 1766193-1 1650156-2 1766195-1 1650158-2 1766196-1 1650060-2 1766245-1 1650074-3 1766250-1 1650073-3 1766249-1

A

Dimensions

in 0.43 0.46 0.39 0.43 0.46 0.39

mm [10.92] [11.68] [9.90] [10.92] [11.68] [9.90]

Note: For applications using the #12 hot-plug socket use of gold plated pins are recommended.

Contact Size #8 - For use in 75A and 200 A Middle Drawer

Contact Size #8

Termination Type

Contact Part Number

Crimp, standard Crimp, premate Crimp, postmate

A

Dimensions

1766192-1 1766197-1 1766821-1

in 0.43 0.48 0.33

mm [10.92] [12.19] [8.38]

PCB tail, standard

1766262-1

0.43

[10.92]

PCB tail, premate

1766263-1

0.48

[12.19]

Contact Size #4 - For use in 125A and 200A Middle Drawer. P6S18 Drawer, W5 Power Drawer Termination Type

Contact Part Number

Dimensions

A in

mm

Crimp, Standard

1766232-1

0.51

[12.95]

1/4 - 20 x .050 DP External Thread

1766812-1

0.51

[12.95]

M5 x 0.8 x 9.6 mm DP M5 Internal Thread

1766283-1

0.51

[12.95]

Contact Size #4

Note: All part numbers are RoHS compliant.

80 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

ELCON Drawer Standard Contacts (Continued) Pin Side Contacts (Continued)

Contact Size #0 Probe-proof

Socket Side Contacts

Contact Size #20

Termination Type

Contact Part Number

Crimp

Dimensions

A in

mm

1766811-1

0.495

[12.57]

Probe-proof crimp2

1766819-1

0.430

[10.92]

1/4 - 20 x .050 DP Internal thread

1766230-1

0.495

[12.57]

M6 x 1 x 12.7 mm DP Internal thread

1766274-1

0.495

[12.57]

1/4 - 20 x .050 DP Probe-proof/internal thread2

1766269-1

0.430

[10.92]

M6 x 1 x 12.7 mm DP Probe-proof/Internal thread2

1766275-1

0.430

[10.92]

1/4 - 20 x .050 DP External thread

1766268-1

0.495

[12.57]

M6 x 1 x 12.7 mm DP External thread

1766231-1

0.495

[12.57]

1/4 - 20 x .050 DP Probe-proof/external thread 2

1766270-1

0.430

[10.92]

M6 x 1 x 12.7 mm DP Probe-proof/external thread2

1766276-1

0.430

[10.92]

Cable Mounted Products

Contact Size #0

Contact Size #01 - For use in Top Drawer, Double Drawer, DualPower & QuadPower, In-Line QuadPower

Notes: Contact TE for alternate contact terminations. 2Use only with probe-proof socket contacts. 3Crimp and threaded contact are insertable/removable. 1

Contact Size #20 Termination Type

Contact Part Number

Crimp

1648325-1

PCB Tail

1648382-1

Contact Size #16 Termination Type

Contact Part Number

Crimp

6648319-1

PCB Tail

6648383-1

Contact Size #16

Contact Size #12

Contact Size #12

Termination Type

Contact Part Number

Crimp Hot-Plug Crimp PCB Tail Hot-Plug PCB Tail

6648318-1 1648384-1 6648374-1 1648387-1

Note: For applications using the #12 hot-plug socket, the use of gold plated pins are recommended (see page 80). Note: All part numbers are RoHS compliant.

81 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

ELCON Drawer Standard Contacts (Continued) Socket Side Contacts

Cable Mounted Products

Contact Size #8 Termination Type

Contact Part Number

Crimp

6648317-1

PCB Tail

6648400-1

Contact Size #8

Contact Size #4

Contact Size #4

Termination Type

Contact Part Number

Crimp, Standard

6648434-1

1/4 - 20 x .050 DP External Thread

6648435-1

M5 x 0.8 x 9.6 mm DP M5 Internal Thread

6648335-1

Contact Size #01

Contact Size #0

Contact Size #0 Probe-proof

Termination Type

Contact Part Number

Crimp

6648405-1

Probe-proof crimp2

6648418-1

1/4 - 20 x .050 DP Internal thread M6 x 1 x 12.7 mm DP Internal thread 1/4 - 20 x .050 DP Probe-proof/internal thread2 M6 x 1 x 12.7 mm DP Probe-proof/Internal thread2 1/4 - 20 x .050 DP External thread M6 x 1 x 12.7 mm DP External thread 1/4 - 20 x .050 DP Probe-proof/external thread2 M6 x 1 x 12.7 mm DP Probe-proof/external thread2

6648416-1 6648428-1 6648419-1 6648429-1 6648417-1 6648430-1 6648420-1 6648431-1

Notes: Contact TE for alternate contact terminations. 2Use only with probe-proof Pin contacts. 3Crimp and threaded contact are insertable/removable. 1

Non-Standard Contacts Contacts with pin lengths and terminations other than standard are available. Consult customer service if your design requires contacts different from the ones shown in this catalog.

Note: All part numbers are RoHS compliant.

82 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

AMP Miniature Power Drawer (MPD) Connectors Product Facts High mating cycle life Low Mating and Un-mating force (< 0.2lbs per contact) ■ Single-piece molded housing ■ Molded-in guide pins provide generous blind-mateability ■ Sizes: 3 – 10 positions ■ Compact size is ideal for distributed DC power applications ■ Two Levels of contact sequencing ■ One contact for either solder or press-fit termination ■ Hardware — Less or traditional shoulder bolt mounting ■ Minimum of 3 mm contact wipe on shortest power contact ■ All MPD connectors in this section are RoHS compliant ■

■

Up to 16 Amps per contact 250 mating cycle durability +/- 1.25 mm radial mis-alignment capability. (Total float is 2.5 mm!) 1.6 mm sequencing distance — ideal for modular sheet metal construction applications Minimum of 3 mm contact wipe on shortest power contact Maximum continuous operating temperature — 105°C UL 94 V-0 High-temperature thermoplastic housings

Cable Mounted Products

Specifications

The miniature power drawer connector combines a high density power interface in a blind-mateable wire-toboard connector. The MPD contact interface has been previously qualified to requirements similar to BellCore GR-1217 in boardto-board applications. Now available in a crimp-to-wire version, the contacts are rated for up to 15 Amps on 14 AWG wire. In addition, the MPD contacts are designed to meet UL 1977 hot-plug requirements for up to 7.8 Amps at 48VDC.

The connection consists of a vertical pcb mountable receptacle and a panelmounted floating plug. The vertical receptacle pcb tails are designed for use in either through hole solder or press-fit applications. The float-mount plug is easily installed from the inside of the chassis without any additional hardware, lending itself to easy assembly of pre-made cable assemblies. Additionally, the staggered wire exit pattern permits the maximum number of contact interfaces in the least amount of connector volume.

The compact design is ideal for bringing power to small rack-mounted devices such as 1U computer servers and telecommunications switches. The 3 mm centerline satisfies UL 1977 safety requirements for 48 VDC distributed power applications. For higher voltage applications such as AC input, the contacts can be selectively loaded to handle up to 300 V AC or DC.

Technical Documents Product Specification 108-1998 Application Specification 114-13067

83 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

AMP Miniature Power Drawer (MPD) Connectors (Continued) Crimp Contacts

Insulation Barrel

Current Ratings

Plug Contact

Standard Power — 10 Amps High Power — 16 Amps

Material and Finish

Cable Mounted Products

Standard Power: Crimp Blade Contacts — Brass Receptacle Contacts — Phos. Bronze. Finish — 0.38µm Gold over 1.27µm Nickel High Power: Blades — High Conductivity Cu Alloy Receptacle — High Conductivity Cu Alloy Finish — 1.27µm Gold over 1.27µm Nickel Contact Mating Length (Min.) — Type A — 4.6 mm Type B — 3.0 mm Hot-Pluggability (With High Current Contacts only) — 250 Cycles — 7.8 Amps @ 48VDC Note: All contacts are Sn plated in the crimp barrel or Sn in pcb interface

Plugs and Receptacles

Wire Barrel

PRO-CRIMPER Hand Tool Part Number 91363-1

Locking Lance

Crimp Blade Contacts Wire Size 16-20 AWG

Type

Cycles

Standard Power

100

High Power

250

Mating Length A B A B

Part Number Strip Form 1489128-8 1489128-7 1-1489128-0 1489128-9

Applicator

Hand Tool

1385248-3

91363-1

Heavy Duty Miniature (HDM) Applicator for AMP-O-LECTRIC Model G Machine - #1385248-3. PRO-CRIMPER Hand Tool #354940-1, Die set # 91363-2

Back of Plug Assembly

Terminated Plug Contacts

Plug Housing

Materials

PC Board Receptacle Assembly

UL 94V-0 Thermoplastic 105°C Max. Operating temperature

Locking Lance

Note: Vertical PCB Mt. Receptacles supplied with press-fit ACTION PIN contacts.

Polarization Feature

Number of Positions 3 4 5 6 7 8 9 10

Part Number Panel-Mount Plug PCB-Mount Receptacles Snap-In Shoulder Bolt Standard Power High Current 1489127-1 — 1489715-1 1-1489715-1 1489127-2 1489701-1 1489715-2 1-1489715-2 1489127-3 — 1489715-3 1-1489715-3 1489127-4 — 1489715-4 1-1489715-4 1489127-5 — 1489715-5 1-1489715-5 1489127-6 — 1489715-6 1-1489715-6 1489127-7 — 1489715-7 1-1489715-7 1489127-8 — 1489715-8 1-1489715-8

Note: All part numbers are RoHS compliant.

84 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Hybrid Blind-Mate Drawer Connectors Product Facts High current circuits and signal circuits can be mixed in the same connector

■

High current circuits use MIC connector contacts located at four corners of the housing

■

Signal circuits use Standard Drawer Connector contacts

■

24 positions

■

Hermaphroditic housing can be mated with top and bottom turned while maintaining polarity

Cable Mounted Products

■

Hybrid Drawer Connectors offer high current and signal circuits mixed in the same connector system.

hermaphroditic crimp snapin contacts that are used in the Standard Drawer Connector.

High current circuits use MIC connector contacts which are located at the four corners of the housing.

The hermaphroditic housings are available in a popular 24-position size. These housings can be mated with top and bottom turned while maintaining polarity.

Signal circuits use the same

Performance Specifications Voltage Rating — 250 VAC Current Rating (Max.) — Signal Circuit (Drawer); 4 Amps — 24 AWG [0.2 mm2] Wire 5 Amps — 22 AWG [0.3-0.4 mm2] Wire 7 Amps — 20 AWG [0.5-0.6 mm2] Wire Power Circuit (MIC); 10 Amps Low Level Resistance — Signal Circuit (Drawer); 10 milliohms max. (Initial) 20 milliohms max. (Final) Power Circuit (MIC); 3 milliohms (Initial) 6 milliohms (Final) Dielectric Withstanding Voltage — 5000 milliohms (Initial) 2000 milliohms (Final) Operating Temperature — –20°C to +120°C

85 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Hybrid Blind-Mate Drawer Connectors (Continued) Housings (Hermaphroditic), 24 Positions

Signal Circuits Power Circuits (4 corners)

Housing — Glass-filled polybutylene terephthalate (PBT), blue Bushing — Brass, zinc-plated

B13

Material

A2

A1

A11

B14

.441 [11.22]

B23

2.756 [70.00]

1.181 [30.00]

.197 Pitch [5.00] 1.771 [45.00]

A13 B1

.440 [11.80]

2.394 [60.80]

A14

A23

B2

Performance Specifications — page 85 MIC Contacts — page 87 Crimp Snap-In Contacts — page 87

B11

Note: Reverse figures show circuit numbers.

Technical Documents

A1 The hole used for No. 1 circuit is

(Example =

Product Specification 108-5371

B13

Cable Mounted Products

Related Product Data

used for No. 13 on the reverse side.) 0.24 [6.10] 0.70 [17.9]

1.15 [29.1]

Panel Mounting Position (Front Mounting)

Housing Part Numbers

Floating of Bushing Up- and downward = 0.05 [.002] Circumferential = 0.14 [.006] Up- and downward = 0.30 [.012] Circumferential = 0.80 [.031]

5176916-1 5176916-2

Upward and downward = Axial clearance Circumferential = Floating

Recommended Panel Cutout 2.835 [72.00] 2.394 [60.80] 2.157 [54.80]

.481 [12.22]

.130 Dia. [3.300] .378 [9.60]

1.953 [49.60]

1.260 [32.00]

.480 [12.18] .197* [5.00]

.197* [5.00]

.098 R* [2.50]

R1 All Corners

*Dimensions applicable for rear mounting.

Note: All part numbers are RoHS compliant.

86 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Hybrid Blind-Mate Drawer Connectors (Continued) MIC Contacts (Used for Power Circuits) Material and Finish .827 [21.00]

Phosphor bronze, plated .000030 [0.00076] gold in contact area, remainder of contact gold flash, with entire contact underplated nickel

Performance Specifications— page 85 Housings—page 86

Technical Documents Instruction Sheets 408-089J, 408-369J, 408-370J

Wire Size Range AWG mm2

Insulation Diameter

20-14

.087-.134 2.20-3.40

0.5-2.0

Part Numbers Receptacle Contact Hand Tool Strip Form Loose Piece 755338-1* 170286-4 170289-3 755339-1

Cable Mounted Products

Related Product Data

Applicator 567151-X**

*Part Number 755338-1 is used on wire for automotive application; Part Number 755339-1 is used on other types of wire. **Call TE for applicators. Extraction Tool Part Number 723735-1

.126 [3.20]

Crimp Snap-In Contacts (Hermaphroditic, Used for Signal Circuits)

.791 [20.10]

Material and Finish Phosphor bronze, plated gold in contact area (for length of .236 [6.0] from tip), with entire contact underplated nickel

Related Product Data Performance Specifications— page 85 Housings—page 86

Technical Documents Instruction Sheets 408-097J, 408-151J

.146 [3.700]

Wire Size Range AWG mm2

Insulation Diameter

24-20

0.2-0.6

20-16

0.5-1.4

.060-.077 1.50-1.95 .071-.130 1.80-3.30

Part Numbers Applicator for AMP-O-LECTRIC Machine*

Contact Strip Form Loose Piece

Hand Tool

170311-1

170313-1

567324-2

91591-1

170484-1

170485-1

567241-2

91590-1

*Applicators are for Model “K” machines. Consult TE for applicators for other bench machines and lead-making machines. Notes: For applicable wire, use wire specified in UL 1015 or 1007. Extraction Tool Part Number 723986-1

Tab Contacts Material and Finish

.118 [3.00]

Brass, plated .000030 [0.00076] gold in contact area, with entire contact underplated nickel

.984 [25.00]

Related Product Data Performance Specifications— page 85 Housings—page 86

Wire Size Range AWG mm2

Insulation Diameter

20-14

.087-.134 2.20-3.40

Technical Documents Instruction Sheets 408-144J, 408-369J, 408-370J

0.5-2.0

Part Numbers Tab Contact Strip Form Loose Piece 170221-4

170222-3

Hand Tool 755338-1* 755339-1

*Part Number 755338-1 is used on wire for automotive application; Part Number 755339-1 is used on other types of wire. Extraction Tool Part Number 724763-1

Note: All part numbers are RoHS compliant.

87 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Special Blind-Mate Drawer Connectors (uses AMP-LEAF Contacts)

Cable Mounted Products

Product Facts ■

Blind-mate connectors accept AMP-LEAF crimp snap-in and solder dip contacts

■

Contacts are phosphor bronze, gold-over-nickel plated

■

6 and 10 positions

■

Housings made of polybutylene terephthalate (PBT)

Special blind-mate drawer connectors are available in 6- and 10-position configurations and provide wire-to-board and wire-towire connection capabilities. These connectors offer the integrity of AMP-LEAF contacts with maximum travel wiping action.

6-Position Socket Housing (Accepts AMP-LEAF Crimp Snap-In Contacts)

Housings feature molded-in guide pins and diagonally aligned sockets for correct polarization and to facilitate blind-mating. The PC header guide pins extend through the PC board to secure the header to the board prior to soldering.

6-Position PC Board Header Housing (Fully loaded with AMP-LEAF Solder Dip Contacts)

Performance Specifications Current Rating — 4 Amps (max.) — 26-22 AWG [0.12-0.4 mm2] wire 10-Position Header Housing (Accepts AMP-LEAF Crimp Snap-In and Solder Dip Contacts)

10-Position Socket Housing (Accepts AMP-LEAF Crimp Snap-In Contacts)

Voltage Rating — 50 VDC Temperature Rating — –10°C to +80°C

Mounting Screw (2 Required per Socket Housing)

2.17 [5.50] .102 [2.60]

.220 [5.60]

Part Number 343404-1 .354 [9.00]

Material and Finish Steel, plated bright zinc chromate

M 3 x 0.5 Thread

.197 [5.00]

Note: All part numbers are RoHS compliant.

88 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Special Blind-Mate Drawer Connectors (Continued) Socket Housing, 6 Positions .354 [9.00]

Part Number 343886-1

.177 [4.50]

1.009 [25.62]

.670 [17.00]

Accepts the following AMP-LEAF Crimp Snap-In Contacts: Part Number 583990-3 (loose piece) Part Number 583204-2 (strip form)

.630 [16.00]

Cable Mounted Products

Contacts must be ordered separately.

.187 [4.75]

Recommended Panel Cutout

.413 [10.50]

Material Glass-filled polybutylene terephthalate (PBT), black

1.441 [36.60]

.187 [4.75]

.965 [24.50]

.693 [17.60]

.728 [18.50]

.594 [15.10] .354 [9.00]

.496 [12.60]

1.009 [25.62]

PC Board Header Housing, 6 Positions with Board Retention

.482 [12.25]

.632 [16.06] .322 [8.44]

.052 Dia. [1.32] .300 [7.62]

.450 [11.43]

Part Number 343887-1

.160 [4.06]

Accepts AMP-LEAF Crimp Snap-In Contact Part Number 343371-1 and Solder Dip Contact Part Number 583294-2

.965 [24.50]

.157 Dia. [4.00]

Recommended PC Board Layout

Contacts must be ordered separately; refer to contact specification pages for details.

.150 [3.80]

.343 [8.70]

.965 [24.50]

.850 [21.60]

Material Glass-filled polybutylene terephthalate (PBT), black .450 [11.43]

.150 [3.80]

Position No. 1

.039 [1.00]

.965 [24.50]

.559 [14.20]

.701 [17.80]

.150 [3.80]

Note: All part numbers are RoHS compliant.

89 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Special Blind-Mate Drawer Connectors (Continued) Socket Housing, 10 Positions

.156 [3.96]

.929 [23.60]

.413 [10.50]

.130 Dia. [3.30]

Part Number 343348-1

R3

Accepts the following AMP-LEAF Crimp Snap-In Contacts:

Cable Mounted Products

Contacts must be ordered separately.

Glass-filled polybutylene terephthalate (PBT), black

R5

1.299 [33.00]

Recommended Panel Cutout .748 [19.00]

Material

1.240 [31.50]

.354 .807 [9.00] [20.50]

Part Number 343371-1 (strip form) Part Number 583204-2 (strip form)

1.240 [31.50]

.874 [22.20]

.217 [5.50]

.413 .591 [15.00] [10.50]

.315 [8.00]

.850 [21.60] .313 [7.95]

.205 [5.20]

.728 [18.50]

.374 [9.50] .276 [7.00]

.772 [19.60] 1.299 [33.00] 1.732 [44.00]

R4

.354 [9.00]

Header Housing, 10 Positions

.787 [20.00]

.187 [4.75]

.965 [24.50]

.412 [10.47]

Part Number 343347-1 .433 [11.00]

Accepts AMP-LEAF Crimp Snap-In Contact Part Number 343371-1 and Solder Dip Contact Part Number 583294-2

.272 [6.92] .290 [7.37]

Contacts must be ordered separately: refer to contact specification pages for details. Material Glass-filled polybutylene terephthalate (PBT), black

.619 [15.71]

.419 [10.63]

.126 [3.20]

Recommended Panel Cutout .720 [18.30]

1.240 [31.50]

1.008 [25.60]

.590 [15.00]

.211 [5.35]

.160 [4.00] .850 [21.60] .984 .413 [10.50] [25.00] 1.181 [30.00]

.126 x .433 [3.20 x 11.00]

1.535 [39.00]

.709 [18.00]

.118 [3.00]

.354 [9.00]

Note: All part numbers are RoHS compliant.

90 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Special Blind-Mate Drawer Connectors (Continued) Crimp, Snap-In Contacts Material and Finish Wire Barrel Crimp Insulation Support

Cable Mounted Products

Phosphor bronze, plated as follows: Plating A — .000100-.000200 [0.00254-0.00508] tin (lubricant must be used) Plating B — .000030 [0.00076] min. gold in mating area, gold flash on remainder of contact, with entire contact underplated .000050 [0.00127] min. nickel Plating C — .000015 [0.00038] min. gold in mating area, gold flash on remainder of contact, with entire contact underplated .000050 [0.00127] min. nickel Plating D — .000030 [0.00076] min. gold over .000050 [0.00127] min. nickel in mating area, remainder of contact gold flash over .000015 [0.00038] min. nickel Plating E — .000030 [0.00076] min. gold in mating area, with entire contact underplated .000050 [0.00127] min. nickel Plating F — .000015 [0.00038] min. gold in mating area, with entire contact underplated .000050 [0.00127] min. nickel

Terminal Stop Locking Lance

Part Numbers Wire Range AWG/mm2

Insulation Range Single Double Wire Wire

26-22 0.12-0.4

.050-.064 1.27-1.63

—

22-18 0.3-0.9

.055-.080 1.40-2.03

.120 3.05 Max.

16 1.25-1.40

.108 2.74 Max.

.080-.160 2.03-4.06

Contact Loose Strip Piece Form 583990-3 583204-2 — 343371-1 — 583361-2 583989-3 583361-3 583989-4 583361-4 — 583555-4 — 583555-6 583991-3

60151-6

Applicator for Contact AMP-O-LECTRIC Finish Machine* B D A B C E F B

Hand Tool

466366-2

90028-3

466367-2

90017-3 (1 #22-20) 90028-3 (2 #22) 90101-3 (1 #20)

466368-2

90031-8 (2 #18) 90101-3 (2 #20) 90101-3 (1 #16)

*Applicators are for AMP-O-LECTRIC Model “K” machines. Consult TE for applicators for other bench machines and lead-making machines. Notes: 1. Shorting contacts are available, consult TE. Notes: 2. Contacts and housings to accommodate .093 [2.36] thick PC boards can be made available, consult TE.

Hand Crimping Tool

Contact Extraction Tool

Technical Documents Product Specifications 108-9013, 108-9043 Application Specification 114-9003 Instruction Sheets 408-6591, 408-7045, 408-7622, 408-7623, 408-7624, 408-7625, 408-7626 Crimp Inspection Sheet CI 8050-33

Dummy Contact

Plain Finish— Part Number 66084-1 Tin Finish— Part Number 66084-2 Gold Finish— Part Number 66084-3

Material Phosphor bronze

Part Number Extraction Used with Tool Housings 480110-2, -5 480142-2, -3 582140-5 582147-5 582264-2 582500-2 582963-2 583167-3 465195-1 583280-1 583617-1 583680-1 583685-1 583722-1 583723-1 583724-1 583725-1 583726-1 465195-2 480133-2

Technical Documents Instruction Sheet 408-7037

Note: All part numbers are RoHS compliant.

91 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Standard Blind-Mate Drawer Connectors

Cable Mounted Products

Product Facts ■

Designed for rack and panel applications

■

Durable—withstands multiple mating/unmating

■

Low insertion and withdrawal force

■

Hermaphroditic contacts

■

Accepts signal and power contacts

■

Provides excellent creep distance

■

Mated connectors dust-proof

■

Configurations available in 8, 12, 16, 20 and 24 positions

■

Contacts accept wire sizes 24-14 AWG [0.2-2.0 mm2]

■

Accept wire insulation diameter — .059-.154 [1.5-3.9]

■

Recognized under the Component Program of the Underwriters Laboratories Inc.

R

Drawer connectors are designed as an economical rack and panel connector. They are used in copying machines, control panels, power distribution boards, industrial equipment, power supplies and other electronic equipment. Blind-mate drawer connectors feature excellent durability and provide low insertion and withdrawal force. Leaf-type hermaphroditic contacts ensure reliable, positive contact. Contacts are on .197 [5.00] centerlines for signal circuits, and .260 [6.60] centerlines for power circuits (2-circuits at each end of the double row of contacts) for a total of 4. Row-to-row spacing is .390 [9.90].

Housings are made of UL 94V-0 rated thermoplastic and feature molded-in guide pins and sockets for positive connector mating. Other features include wire outlets which provide for sufficient creep distance, plus mated assemblies are completely dust-proof. Additional economies are achieved through the use of strip-form contacts suitable for high-speed automatic machine terminations. For prototype, maintenance and repair applications, contacts are available in loose piece for easy termination with TE hand crimping tools.

Performance Specifications Voltage Rating — 250 VAC Current Rating — 4 Amps — 24 AWG [0.2 mm2] Wire 5 Amps — 22 AWG [0.3-0.4 mm2] Wire 7 Amps — 20 AWG [0.5-0.6 mm2] Wire 8 Amps — 18 AWG [0.8-0.9 mm2] Wire 12 Amps — 16 AWG [1.25-1.4 mm2] Wire 15 Amps — 14 AWG [2.0 mm2] Wire Contact Resistance — 10 milliohms max. (Initial) 20 milliohms max. (Final) Insulation Resistance — 5000 milliohms min. (Initial) 2000 milliohms min. (Final) Dielectric Withstanding Voltage — 2000 VAC/1 minute Operating Temperature — –20°C to +120°C (Includes T-Rise) Insertion/Extraction Force — Insertion—4 kg max. (Initial) — 16-position Extraction—0.7 kg min. (Initial) — 16-position Durability — Tested to 1000 Mate/Unmate cycles

92 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Standard Blind-Mate Drawer Connectors (Continued) Plug Connectors, PCB-Mount .524 [13.30]

Material and Finish

Circuit No. .260 [6.60]

.984 [25.0]

Last Circuit No.

1.280 [32.5]

5.0xE=D .197 [5.00]

C

B

A

Cable Mounted Products

Housing — Glass-filled polybutylene terephthalate (PBT), blue, 94V-0 rated Contacts — Phosphor bronze, plated gold in contact area over nickel underplating; board-mount tails are brass, plated tin over steel underplating

1.035 [26.3]

Related Product Data: Performance Specifications — page 92 Mating Receptacles — page 94

.260 [6.60]

Technical Documents Product Specification 108-5125 Application Specification 114-5044

No. of Pos. 8 12 16

Dimensions B C 1.500 1.055 38.0 26.8 1.890 1.449 48.0 36.8 2.283 1.843 58.0 46.8

A 2.016 51.2 2.409 61.2 2.803 71.2

D .197 5.00 .591 15.0 .984 25.0

E

Plug Connector Part Numbers

1

172653-2

3

172653-3

5

172653-1

Note: To ensure proper contact alignment, connectors must be mated during the soldering process.

.027±.003 [0.68±0.08] .169 [4.30±0.30] Dia. (2 Plcs.)

.197±.003 [5.00±0.08]

±.012

.315±012 [8.00±0.30]

.390±.003 [9.90±0.08]

.524±.012 [13.3±0.30]

.260±.003 [6.60±0.08]

.390±.003 [9.90±0.08]

.059 [1.50±0.13] Dia. (Typ.) ±.005

.260±.003 [6.60±0.08] .197±.003 [5.00±0.08]

Recommended PC Board Layout

Note: All part numbers are RoHS compliant.

93 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Standard Blind-Mate Drawer Connectors (Continued) Housings for Crimp Snap-In Contacts .756 [19.2]

.984 [25.0]

Material

1.035 [26.3]

D

Related Product Data A

Performance Specifications — page 92 Crimp Snap-In Contacts — page 95 Panel Cutout—page 95

Cable Mounted Products

.260 [6.60]

.524 [13.3]

.559 [14.2]

Polybutylene terephthalate (PBT), blue, 94V-O rated

C

B

5xE=F

.260 [6.60] .886 [22.5]

Technical Documents Product Specification 108-5125 Application Specification 114-5044

.197 Pitch [5.60] Floating Bushing

Receptacle

.984 [25.0]

.886 [22.5] .559 [14.2]

D

.756 [19.2]

C A

B

.524 [13.3] 1.035 [26.3]

Plug

Receptacle

Dimensions

No. of Pos.

A

B

C

D

E

F

8

1.858 47.20

1.055 26.80

2.016 51.20

1.500 38.00

1

.197 5.00

2.252 57.20

1.449 36.80

2.410 61.20

1.890 48.00

3

16

2.657 67.20

1.843 46.80

2.803 71.20

2.283 58.00

5

.984 25.00

20

3.039 77.20

2.236 56.80

3.197 81.20

2.677 68.00

7

1.378 35.00

24

3.433 87.20

2.630 66.80

3.591 91.20

3.071 78.00

9

1.772 45.00

12

.591 15.00

Floating Bushing Size .118 3.00 .157 4.00 .118 3.00 .157 4.00 .118 3.00 .157 4.00 .157 4.00 .118 3.00 .157 4.00

Plug

Part Panel-Mount Numbers Hole Diameter .130 5172070-1 3.30 .169 5172070-3 4.30 .130 5172069-1 3.30 .169 5172069-3 4.30 .130 5172068-1 3.30 .169 5172068-3 4.30 .169 5173033-3 4.30 .130 5172625-1 3.30 .169 5172625-3 4.30

Part Numbers 172063-1 172063-3 172061-1 172061-3 172059-1 172059-3 173032-3 172624-1 172624-3

Note: All part numbers are RoHS compliant.

94 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Standard Blind-Mate Drawer Connectors (Continued) Crimp Snap-In Contacts (Hermaphroditic)

.126 [3.20]

Material and Finish Phosphor bronze, plated gold in contact area (for length of .236 [6.0] from tip), with entire contact underplated nickel

.791 [20.1]

Related Product Data .146 [3.70]

Cable Mounted Products

Performance Specifications — page 92 Housings — page 94

CERTI-CRIMP Hand Tool Part Number 91591-1

Technical Documents Instruction Sheets 408-097J, 408-098J, 408-151J

Wire Size Range AWG

mm2

24-20

0.2-0.6

20-16

0.5-1.4

18-14

0.8-2.0

Insulation Dia. Range

Part Numbers Applicator for AMP-O-LECTRIC Loose Piece Machine*

Contact Strip Form

.059-.077 1.50-1.95 .071-.130 1.80-3.30 .091-.154 2.30-3.90

Hand Tool Numbers

170311-1

170313-1

567324-2

91591-1

170484-1

170485-1

567241-2

91590-1

170312-1

170314-1

567325-2

2063849-1

*Applicators are for Model “K” machines. Consult TE for applicators for other bench machines and lead-making machines. Notes: 1. For applicable wire, use wire specified in UL 1015 or 1007. Notes: 2. Contacts for 18-14 AWG [0.8-2.0 mm2] wire are used at the four corners of the connector as power contacts (8 required per assembly). Extraction Tool Part Number 723986-1

Recommended Panel Cutout

.209±.012 [5.30±0.30] (2 Plcs.)

.106±.012 [2.70±0.30] (2 Plcs.)

No. of Pos. 8

±.012

L[±.0.30] J

±.012

K[±.0.30]

12 .008 [0.20R] Max.

16 20 24

.169±.012 [4.30±0.30] or .209±.012 [5.30±0.30] Dia. (2 Plcs.)

Rear Panel-Mount Dimensions J K L 1.913 1.500 1.110 48.60 38.00 28.20 2.307 1.890 1.504 58.60 48.00 38.20 2.701 2.283 1.898 68.60 58.00 48.20 3.094 2.677 2.291 78.60 68.00 58.20 3.488 3.071 2.685 88.60 78.00 68.20

.209 [5.30] .524±.012 [13.30±0.30]

.941±.012 [23.90±0.30]

Rear Panel-Mount

Note: Mounting holes of .209 [5.30] dia. are used when mounting receptacle housings with .157 [4.0] long floating bushings and the mating plug housings. Panel thickness is .063 [1.60]. Panel cutout shown above is for use with plug housings. For receptacle housings, use the mirror-image cutout.

Note: All part numbers are RoHS compliant.

95 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Hybrid Mini-Drawer Connectors

Cable Mounted Products

Product Facts ■

Combine signal circuits and power circuits into one connector

■

Power circuits can be used for high current of up to 15A

■

Signal circuits accept CT connector in the back, reducing harnessing costs

■

Power circuits use crimptype tab and receptacle contacts

■

Meet requirements for creepage distance and spatial distance for primary power supply as set forth in IEC-950, safety specifications for business machines and OA equipment. Creepage distance on active power side: 5 mm Spatial distance on active power side: 4.5 mm

Technical Documents Product Specification 108-60022 Application Specification 114-5182

Hybrid mini-drawer connectors are designed for use in rack and panel application to serve as an I/O connector for copying machines, laser-beam printers and other OA equipment. They provide an economical means of combining into one connector signal circuits and power circuits which were packaged separately in the past. A major design feature of these hybrid mini-drawer connectors is that minidrawer connectors mate with one another on the connector mating side and in the back, signal circuits accept a pre-terminated CT receptacle connector. Also, for power circuits, crimp-type power contacts are used by inserting them into the four corners of the mini-drawer connector.

The housing has an integrated guide-pin and socket to facilitate mating of the connector halves. Provision is also made to prevent dust from entering. This product line includes: ■ 12-position connector (4 positions for power and 8 positions for signal circuits) ■ 24-position connector (4 positions for power and 20 positions for signal circuits) ■ 32-position connector (4 positions for power and 28 positions for signal circuits)

Performance Data Voltage Rating — 250V AC (power) 30V AC (signal) Current Rating — 15A max. (power) 2A max. (signal) Contact Resistance — 10 mm Ω max. (power) 40 mm Ω max. (signal) Insulation Resistance — 100M Ω max. Dielectric Withstanding Voltage — 1.8KV AC/min. (power) 1.0KV AC/min. (signal) Durability — 3,000 cycles min.

Drawer connectors are available in the following types depending on application: (For details contact our sales department) ■ Mini-drawer connectors ■ Standard drawer connectors ■ High current drawer connectors

96 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Hybrid Mini-Drawer Connectors (Continued) Standard Width

Plugs

Cable Mounted Products

Receptacles

Type Plug Receptacle Plug Receptacle

Part Number 292180-1 292184-1 1-292183-2 1-292186-2

Number of Power Contacts 2 2 6 6

Number of Signal Contacts 4 4 12 12

L

W

1.299 [33.00] 1.299 [33.00] 2.638 [67.00] 2.638 [67.00]

.646 [16.40] .646 [16.40] .748 [19.00] .748 [19.00]

Part Number 1-292187-2 2-292190-2 3-292187-2 4-292190-2 2-292189-3 1-292192-3

Number of Power Contacts 3 3 4 4 3 3

Number of Signal Contacts 5 5 5 5 7 7

L

W

1.870 [47.50] 1.713 [43.50] 2.146 [54.50] 1.988 [50.50] 2.028 [51.50] 1.870 [47.50]

.591 [15.00] .472 [12.00] .531 [13.50] .472 [12.00] .591 [15.00] .472 [12.00]

Slim Width Plugs

Receptacles

Type Plug Receptacle Plug Receptacle Plug Receptacle

Note: All part numbers are RoHS compliant.

97 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Hybrid Mini-Drawer Connectors (Continued) Power Contacts Material Copper alloy For finish, see table below.

Finish Codes

Cable Mounted Products

1) Over nickel underplated, contact area: gold plated, crimp area: tin plated 2) Tin plated all over. Hand Tool AWG #20-24 Part No. 934199-1 (411-5662) AWG #16-20 Part No. 934198-1 (411-5661) Receptacle Wire Range AWG mm2

Tab

Wire Ins. Dia.

24-20

0.2-0.5

1.4-2.6

20-16

0.5-1.25

1.6-2.8

Plating Code 1 2 1 2

Receptacle Part Number Strip Form 179317-2 1-179317-2 179316-2 1-179316-2

Tab Part Number Strip Form 179322-2 1-179322-2 179321-2 1-179321-2

Receptacle Assembly Material and Finish Housing — Thermoplastic, black Contact — Copper alloy, gold plated on mating side over nickel underplate, tin plated on CT mating side over nickel underplate. Section X-X Section Y-Y

No. of Pos. (Power/ Signal)

A

B

C

D

E

F

G

H

Mini-Drawer Receptacle Assembly Part No.

Required Number of Power Contact

Required Number of CT Connector

12 (4-8) 24 (4-20) 32 (4-28)

56.0 68.0 76.0

47.0 59.0 67.0

6.0 18.0 26.0

24.1 36.1 44.1

31.8 43.8 51.8

31.4 43.4 51.4

38.0 50.0 58.0

32.4 44.4 52.4

292185-8 2-292185-0 2-292185-8

4 4 4

4 Pos. x 2 10 Pos. x 2 14 Pos. x 2

Dimensions

Note: All part numbers are RoHS compliant.

98 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Hybrid Mini-Drawer Connectors (Continued) Plug Assembly Material and Finish Housing — Thermoplastic, black UL94V-0 Contact — Copper alloy, gold plated on mating side over nickel underplate, tin plated platen on CT mating side over nickel underplate.

Cable Mounted Products

No. of Pos. (Power/ Signal)

A

B

C

D

E

F

G

12 (4-8) 24 (4-20) 32 (4-28)

56.0 68.0 76.0

47.0 59.0 67.0

6.0 18.0 26.0

24.1 36.1 44.1

36.0 48.0 56.0

31.4 43.4 51.4

33.4 45.4 53.4

H

Mini-Drawer Receptacle Assembly Part No.

Required Number of Power Contact

Required Number of CT Connector

38.0 50.0 58.0

292182-8 2-292181-0** 2-292181-8

4 4 4

4 Pos. x 2 10 Pos. x 2 14 Pos. x 2

Dimensions

*12-Position connector is provided with sequential feature in one power circuit position. Other connector sizes have sequential feature in power circuits and signal circuits. **Optional part numbers offer sequential mating – see customer drawings for details.

Note: All part numbers are RoHS compliant.

99 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Hybrid Mini-Drawer Connectors (Continued) CT Receptacle Connectors to Mate with Signal Circuit Terminator with Insulation Displacement Contacts Receptacle Assemblies (Wire Application Side) Material and Finish

Cable Mounted Products

Housing — UL94V-0 rated, glass-filled P.B.T. see chart below for color. Contact — Pre-tinned phosphor bronze Wire Size — AWG #28-26 (0.08-0.15 mm2) Insulation Dia. — 0.85-1.05 mm Wire Size — AWG #24 (0.20-0.22 mm2) Insulation Dia — 0.95-1.05 mm2 (For AWG #24 wire, see notes under the table) 4-15 Positions

Dimensions

No. of Positions 2 3 4 5 6 7 8 9 10 11 12 13 14 15

A 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0 28.0

B 4.8 6.8 8.8 10.8 12.8 14.8 16.8 18.8 20.8 22.8 24.8 26.8 28.8 30.8

C 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0 28.0 30.0 32.0

3 Position

2 Position

Part Number Receptacle Assembly** AWG #28-26* AWG #24*** 173977-2 2-179694-2 173977-3 2-179694-3 173977-4 2-179694-4 173977-5 2-179694-5 173977-6 2-179694-6 173977-7 2-179694-7 173977-8 2-179694-8 173977-9 2-179694-9 1-173977-0 3-179694-0 1-173977-1 3-179694-1 1-173977-2 3-179694-2 1-173977-3 3-179694-3 1-173977-4 3-179694-4 1-173977-5 3-179694-5

* The color of housing is natural. Other colors available include blue, yellow and black. For details contact our Sales Department ** For wire to be used, contact our Sales Department as there are wires that have been tested by TE and can be recommended for your use. *** The color of housing is gray.

Note: All part numbers are RoHS compliant.

100 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Hybrid Mini-Drawer Connectors (Continued) CT Receptacle Contacts to Mate with Signal Circuit Termination with Crimp Type Contacts Receptacle Contact

Wire Size AWG (mm2)

Insulation Dia. (mm)

30-26 (0.05-0.12) 26-22 (0.12-0.35)

0.65-1.35 0.93-1.5

Material and Finish Phosphor bronze (0.20 mm thickness), tin plated

Strip Form

Part Number Loose Piece

179609-1

—

179227-1

179518-1

Hand Tool 234169-1 (411-5711) 91572-1 (408-8547)

Note: Loose piece contacts, being small in size, are supplied in the form of a comb with 10 pieces on 7.5 mm pitch. There is a slit at the root of each contact and it can be snapped off easily.

Cable Mounted Products

2 Position

3 Position

Receptacle Housing Material UL94-0 rated, 66 nylon, natural color (white)

4 Position 4-15 Positions

No. of Positions 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Dimensions A 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0 28.0

B 4.8 6.8 8.8 10.8 12.8 14.8 16.8 18.8 20.8 22.8 24.8 26.8 28.8 30.8

C 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0 28.0 30.0 32.0

Part Number Receptacle Assembly* 179228-2 179228-3 179228-4 179228-5 179228-6 179228-7 179228-8 179228-9 1-179228-0 1-179228-1 1-179228-2 1-179228-3 1-179228-4 1-179228-5

* The color of housing is natural. Other colors available include blue, yellow and black. For details contact our Sales Department

Note: All part numbers are RoHS compliant.

101 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

ET Power Connector

Cable Mounted Products

Product Facts ■

Right-angle and vertical mounts available

■

Low profile right-angle connector ≤ 8 mm above pcb

■

2.5 mm2 (14 AWG) to 6 mm2 (10 AWG) wire range

■

Refer to current v temp rise graphs for current capability

■

Coding contacts for sense function

■

Positive metal latch retention

■

Up to 30 Amps per contact. See temperature rise charts on page 103

Description ■

Cable to pcb

■

Low profile Right Angle

■

Vertical Mount

■

High reliability interface

■

Excellent price to performance ratio

Designed for low-profile power distribution units requiring small form factor connector with high current, the ET power connector is a low loss, highly reliable and cost effective solution for cable-to-pcb applications. The connector is available in both a vertical mount and a right-angle mount, which stands at just 8 mm off of the board. A unique feature of the ET power series is integrated coding contacts which allow different electronic functions such as sense and enable to be

designed into the PDU electronics with activation on full insertion of the cable connector. Crimp contacts from the industry proven “Standard Power Timer” range for use with 2.5 mm2 (14 AWG), 4 mm2 (12 AWG) and 6 mm2 (10 AWG) wire. The cable connector has a positive latching mechanism providing no accidental un-mating even with pull forces up to 100N.

Material and Finish Housing ST Cable — Black glassfilled thermoplastic, UL 94V-0 rated Latch — Stainless Steel Housing ST & Right-angle PCB — Black glass-filled thermoplastic, UL 94V-0 rated Power Contacts — Copper alloy, 3.0 µm Ag min. Contact Detection — 0.8 µm gold min. in contact place; 1.27 µm nickel min. contact place

Application ■

Power Distribution

■

Power Supplies

■

Telecoms Base Stations

■

Computer Servers and Storage Systems

■

Industrial Electronic Equipment Cabinets

Technical Documents Product Specification 108-19346 Application Specification 114-19110

102 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

ET Power Connector (Continued) Test Results Temperature Rise vs. Current Results

Temperature Rise Vs. Current 2.5mm2 Wire

T

80 70 60 50 40 30

Cable Mounted Products

20 10 0 0

5

10

20 I [A]

25

30

35

40

30

35

40

Temperature Rise Vs. Current 5mm2 Wire

T

50

15

45 40 35 30 25 20 15 10 5 0 0

5

10

25

20 I [A]

Temperature Rise Vs. Current 6mm2 Wire

T

50

15

45 40 35 30 25 20 15 10 5 0 0

5

10

15

20

25

30

35

40

45

I [A]

Contact Summary

.260 [6.60]

Refer to Standard Timer catalog 889759 for detailed information or Product/ Application Specification.

Material

.189 [4.80]

Plating — Silver .016 [0.40]

Wire Size Range mm2 0.2 – 0.5 0.5 – 1.0 >1.0 – 2.5 >2.5 – 4.0 >4.0 – 6.0

Part Number 927840-4 927831-4 927837-4 927829-5 963709-5

.098 [2.50]

.016 [0.40]

.130 [3.30]

.177 [4.50]

.177 [4.50]

Technical Documents Product Specification 108-18025 Application Specification 114-18037

Note: All part numbers are RoHS compliant.

103 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

ET Power Connector (Continued) ET Power Cable Connector Material and Finish

Cable Mounted Products

Housing — Thermoplastic, UL 94V-0 rated Latch — Stainless Steel

Part Number 1982299-1 With Right Coding Key Only

Part Number 1982299-2 With Left Coding Key Only

Part Number 1982299-3 With Two Coding Keys

Part Number 1982299-4 Without Coding Keys

Right-Angle PCB Header Material and Finish Housing — High temperature liquid crystal polymer, UL 94V-0 rated Contacts — Silver plated copper alloy

Part Number 1982295-1 With Coding Contacts

Part Number 1982295-2 Without Coding Contacts

Part Number 2042274-1 With Coding Contacts

Part Number 2042274-2 Without Coding Contacts

Vertical PCB Header Material and Finish Housing — High temperature liquid crystal polymer, UL 94V-0 rated Contacts — Silver plated copper alloy

Note: All part numbers are RoHS compliant.

104 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

AMP-DUAC PL Connectors Product Facts Wire to board connection system

■

Improved dual-action contact design — provides better contact lead-in and reduces contact mating force

■

Sequenced contacts available for mate-first break-last operation

■

4-, 6- and 12-position right-angle headers and free hanging receptacles

■

4.2 mm x 5.5 mm centerline

■

Receptacle contacts designed for 26-16 AWG stranded wire

■

Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476

Cable Mounted Products

■

R

■

Certified by Canadian Standards Association, File No. LR7189

Technical Documents Product Specification 108-1646 Application Specification 114-6067-Crimping Contacts Qualification Test Report 501-394

Performance Data Voltage Rating — 600 VAC Current Rating — 9 Amps maximum in 2-position application Low Level Resistance — 10 megohms max. Dielectric Withstanding Voltage — 1500 VAC/min. Insulation Resistance — 1000 Megohms minimum Operating Temperature — -55°C to + 105°C [-67°F to +221°F]

R

The latest addition to the 4.2 mm Wire-to-Board Power Connectors is the AMP-DUAC PL Connector. This product uses the industry proven AMP-DUAC contacts with the addition of several housing improvements to offer significant overall improvements in connector reliability. The product is available in both component form and as fully assembled custom cable assemblies. The AMP-DUAC PL housings are designed to confirm that all electrical contacts are fully seated. The “PL” refers to “Positive

Locking” of the contacts. It is also referred to as terminal position assurance. Contacts are inserted into the receptacle housing and the contact lock is installed to lock all the contacts into position. If any one of the contacts is not fully inserted, the contact lock cannot be installed. This feature eliminates a common concern of operator fatigue and the resulting contact back-out, which occurs when a contact is not installed properly. An improved mounting flange has also been added for more secure printed circuit board mounting.

Finally, the housings have been re-designed to provide an improved latch, which offers a metal spring instead of the original plastic spring/latch. An extended latch arm is also available for hard to reach installations or where the connectors are stacked in close proximity. All the housings are polarized to help prevent mis-mating.

105 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

AMP-DUAC PL Connectors (Continued) AMP-DUAC PL PCB Headers Material

Cable Mounted Products

Housings — Nylon, UL 94V-0 Color, white Contacts — Brass, tin-lead Finish — 0.00038 [0.00030] gold in mating area, tin-lead in solder tail, all over 0.00127 [0.000050] nickel

Recommended Mounting Hole Pattern For 1.78 Max. Thick PC Board Component Side Shown

No. of Positions

Mate-First Break-Last Position #

Part Number

4

All Standard Length 3

6

All Standard Length 3

12

All Standard Length 4

5794172-2 5794172-3 5794173-2 5794173-3 5794176-2 5794176-3

Note: All part numbers are RoHS compliant.

106 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

AMP-DUAC PL Connectors (Continued) AMP-DUAC PL Receptacles Completed Assembly

Material Housings — Nylon, UL94V-0 Color, White Technical Documents — page 105 Contacts — page 113 Position Lock

Cable Mounted Products

Receptacle Connector

L .384 [9.76] Ref.

.077 ± .002 [1.95 ± 0.05] 2 Plcs.

.772 [19.60] Ref.

.348 [8.85] Ref.

.134 Ref. [3.40] .469 [11.90]

.594 ± .004 [15.10 ± 0.10]

.327 [8.30]

Standard Latch Assembly

Extended Latch Assembly

No. of Positions

Dimension L

Housing

4 6 12

15.9 20.1 28.6

794152-1* 794153-1 794156-1

Part Numbers Housing with Standard Latch Positive Lock 794318-1 794319-1 794150 794322-1

Extended Latch 794149

*Latch items ordered separately Optional keying plug — Part No. 794144-1 Note: Position Lock Required — use one per housing — Part No. 794145-3

Note: All part numbers are RoHS compliant.

107 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

AMP-DUAC PL-II Connectors

Cable Mounted Products

Product Facts ■

Wire-to-board connection system combining power and signal contacts ■ 10A power contacts ■ 4A signal contacts

■

High conductivity copper alloy power contacts yield 30% gain in current carrying capacity compared to alternative designs

■

Dual action contact design — reduces mating forces by up to 50% compared to alternative designs

■

9 power and 20 signal contacts

■

Positive Lock (PL) feature on both power and signal contacts ensures contacts remain in position in cable receptacle

■

Pin and receptacle contacts offered in three sizes: ■ 16 AWG ■ 18 AWG ■ 20-22 AWG

■

Wide 5.2 X 5.5 mm contact spacing allows for 300V applications.

■

Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 ®

C

US

The AMP-DUAC PL-II Connectors bring both shielding and a power / signal mix to the popular AMP-DUAC product family. In addition, the wider contact spacing and the use of high conductivity materials results in a higher current carrying capacity than the original 4.2 mm pitch AMP-DUAC product. The deep back shell allows for gathering the larger wire and insulation diameters involves with combination power / signal and shielding all in the same cable. Traditional signal connectors do not accept the range of wire sizes covered by the AMP-DUAC PL-II product. For applications involving higher voltage cabled power distribution, this product is the ideal solution. The AMP-DUAC PL-II connector uses the original industry proven dual-action contact design which provides a lower mating force and less plating wear than alternate contact designs. The signal contacts also feature a twin-cantilever beam that mates on the milled contact surface to provide low plating wear and high longterm reliability.

The cable mounted receptacle uses the popular “Positive Lock” devices proven throughout the automotive industry to ensure all the contacts are fully seated. The “positive locks” are also referred to as “terminal position assurance”. If any one of the contacts is not properly/ completely installed into the housing, then the “Positive Lock” can not be installed. This feature reduces the common concern of operator fatigue and the resulting contact back-out which occurs when a contact is not properly seated.

Technical Documents

The shielding system fully encapsulates the inner conductors and cable braids and provides a reliable conduction to the faceplate of the mating equipment.

Materials

Product Specification 108-2218 Application Specification Contact TE

Performance Data Voltage Rating — 600 VAC Current Rating — 10 Amps max on a single contact 6 Amps on each contact in 48 pos. connector Low Level Resistance — 10 milliohms max Insulation Resistance — 1000 Megohms minimum Operating Temperature — -40°C to +105°C

Housing Material — PBT, UL 94V-0 Colors — Plugs and Receptacles — Black Positive Locks — White

Finally, the cable retention is accomplished through two rear-accessed over molded jackscrews for easy installation and removal.

108 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

AMP-DUAC PL-II Connectors (Continued) PCB Plug Part Number 6469602-3

1.161 Ref. [29.50]

1.268 Ref. [32.20]

Cable Mounted Products

1.740 Ref. [44.20]

.574 [14.58] Ref.

.157 Ref. [4.00]

.736 Ref. [18.70]

Positive Lock For Signal Contacts Sold Separately Ref. Part Number 1600902-1

Shield Part Number 1469609-2

Free-Hanging Receptacle Shown with Positive Locks Part Number 1469606-1

Note: Other cable components required. Cable receptacle components shown not sold separately. Receptacle only sold as part of a finished cable assembly.

Cable Clamp Part Number 1469610-1

Note: All part numbers are RoHS compliant.

109 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

AMP-DUAC UPC Connectors

Cable Mounted Products

Product Facts ■

Wire-to-wire connection system

■

High conductivity copper alloy contacts yield 30% gain in current carrying capacity compared to alternative designs

■

Dual action contact design — reduces mating forces by up to 50% compared to alternative designs

■

Sequenced contacts for make-first-break-last operation

■

48 and 66 position housings

■

4.4 mm X 5.3 mm contact grid

■

Pin and Receptacle contacts offered in three sizes: ■ 16 AWG ■ 18 AWG ■ 20-22 AWG

■

Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 ®

C

US

The latest addition to the AMP-DUAC product family is the AMP-DUAC UPC connector. The UPC connector offers much higher pin counts and a variety of product improvements to make the connector more reliable and easier to use. The UPC connector uses the original industry proven dual-action contact design along with very high conductivity copper alloys to improve the current carrying capacity. The first noticeable difference of the UPC connector is the large pin count. With either 48 or 66 positions, the housing can serve as a common mating I/O point where multiple low current power connector cables are combined into one interface. Other connectors would yield an excessive mating force when mating this number of wires, however, the low mating force of the AMP-DUAC / UPC connector allows up to 66 wires to be mated with less than a 20 lb mating force.

The next key improvement is the use of molded-in guide pins. The guide pins make the mating process very easy and provide a visual polarization of the connector. The housings mate together easily. The use of two locking latches provides a more secure connection and the screw-mounts for the panel mounted plug provide better retention than plastic latches. Finally, the free-hanging receptacle uses the popular “Positive Lock” device to confirm all the contacts are fully seated. The “positive locks” are also referred to as “terminal position assurance”. If any one of the contacts is not properly/ completely installed into the housing, then the “Positive Lock” can not be installed. This feature eliminates the common concern of operator fatigue and the resulting contact back-out which occurs when a contact is not properly seated.

Technical Documents Product Specification 108-2248 Application Specification 114-13195

Performance Data Voltage Rating — 600 VAC Current Rating — 11 Amps max on a single contact 4 Amps on each contact in 48 pos. connector Low Level Resistance — 10 milliohms max Insulation Resistance — 1.2 E16 ohms minimum Operating Temperature — -40°C to +105°C

Materials Housing Material — PBT, UL 94V-0 Colors — Plugs and Receptacles — Black Positive Locks — White

110 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

AMP-DUAC UPC Connectors (Continued)

Cable Mounted Products

C B A

1.476 Ref. [37.50] 1.280 ± .005 [32.50 ± 0.13]

.984 ± .005 [25.00 ± 0.13]

Panel-Mount Plug (Accepts contacts on page 112)

1.449 ± .008 [36.80 ± 0.20]

1.512 Ref. [38.40]

1.280 ± .008 [32.50 ± 0.20]

1.606 Ref. [40.78]

Free-Hanging Receptacle (Accepts contacts on page 113)

Size (No. Circuits)

Panel-Mount Plug

48

1934142-1

66

1934143-1

A 1.61 41.0 2.13 54.2

Dimensions B 1.85 47.0 2.37 60.2

C 2.22 56.4 2.74 69.6

Free-Hanging Receptacle

Positive Lock*

1934144-1

1469910-1

1934145-1

1934017-1

*Two (2) required for each receptacle housing. Not used in plug housings. Additional configurations possible. For information, please contact your TE sales engineer. Note: All part numbers are RoHS compliant.

111 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Contacts for AMP-DUAC PL, PL-II and UPC Connectors Materials — High Conductivity Copper Alloy Finish — Pre-Tin or Gold Plated

Cable Mounted Products

.666 ± .008 [16.91 ± 0.20]

Contacts, Male

AMP-DUAC PL or UPC Contacts

Technical Documents Product Specification 108-2248 AMP-DUAC UPC Application Specification 114-6067 AMP-DUAC PL 114-13195 AMP-DUAC UPC

Wire Size Range AWG [mm2] 22-20 [0.3-0.5] 18 or 18+22 [0.8-1.1] 16 or 2 @ 18 [1.3-1.6]

Ins. Dia. Range

Plating

Part Number (Continuous Strip)

Applicator

.590–.094 [1.50–2.40] .087–.154 [2.20–3.90] .098–.173 [2.50–4.40]

Gold

794576-4

680308-3

Gold

1934185-4

1852467-3

Gold

1934184-4

1852468-3

Application Equipment: Extraction Tool 1976132 *Made from Phosphor-Bronze material (low conductivity)

Note: All part numbers are RoHS compliant.

112 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Contacts for AMP-DUAC PL, PL-II and UPC Connectors (Continued) Materials — High Conductivity Copper Alloy Finish — Gold Plated

.583 ± .002 [14.80 ± 0.05]

Cable Mounted Products

Contacts, Female

AMP-DUAC PL or UPC Contacts

Technical Documents Product Specification 108-2248 AMP-DUAC UPC Application Specification 114-6067 AMP-DUAC PL 114-13195 AMP-DUAC UPC

Wire Size Range AWG [mm2] 22-20 [0.3-0.5] 18 or 18+22 [0.8-1.1] 16 or 2 @ 18 [1.3-1.6]

Ins. Dia. Range

Plating

Part Number (Continuous Strip)

Applicator

.590–.094 [1.50–2.40] .087–.154 [2.20–3.90] .098–.173 [2.50–4.40]

Gold

1934193-4

1852469-3

Gold

1934183-4

1852467-3

Gold

1934182-4

1852468-3

Application Equipment: Extraction Tool 1976382

Note: All part numbers are RoHS compliant.

113 Catalog 1773096 Revised 4-12 www.te.com

Dimensions are shown for reference purposes only. Specifications subject to change.

Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752

Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999

UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015

Power Connectors & Interconnection Systems

Other Soft Shell Pin & Socket Connectors

Cable Mounted Products

Micro MATE-N-LOK 3 mm Connector System ■

Wire-to-wire and wire-to-board, pin and receptacle connectors

■

3.0 mm [.118] centerline spacing

■

2-12 positions – single row

■

2-24 positions – dual row

■

Ratings: 5A, 250 VAC

■

Accommodates 30-20 AWG wire

■

Panel-mount or free-hanging versions

■

Dual beam receptacle contact design for improved reliability

■

PCB-mount pin header assemblies available in both vertical and right-angle styles; surface-mount or through hole versions

■

Available in a low profile design (