Composite Fibre Technologies
PRODUCT GUIDE Version 04 July 2016
www.wagnerscft.com.au PRODUCT GUIDE
Version 04 • July 2016 • Page A
Wagners CFT Manufacturing Ltd A.B.N. 91 099 44691• PO QLD 4350 Telephone: +61 7 4637 7777 • Email: • Internet: www.wagnerscft.com.au Wagners CFTPty Manufacturing Pty Ltd936 A.B.N. 099Box 936 151 446 Drayton • PO BoxNorth 151 Drayton North•QLD 4350 • Telephone: +61 7 4637 7777
[email protected] • Email:
[email protected] • Internet: www.wagnerscft.com.au
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Product Guide
DISCLAIMER:
Published by Wagners CFT Manufacturing Pty Ltd
The information provided in this publication, including any technical specification, is specific to pultruded fibre reinforced polymer (composite fibre) products supplied by Wagners CFT Manufacturing Pty Ltd (“Wagners CFT”), is provided primarily for marketing purposes, and is subject to change without notice. To the extent permitted by law, Wagners CFT excludes any and all liability in any way, no matter how arising, to any person which may arise out of, in connection with, or as a consequence of, the accuracy or correctness of the information provided or a person relying on some or all of the information provided in this publication.
ABN 91 099 936 446 339 Anzac Ave, Toowoomba Qld 4350 Australia
Product Availability & Other Information
PO Box 151 Drayton North Qld 4350 Telephone: Fax:
+61 7 4637 7777 +61 7 4637 7756
It is expected that the content of this Product Guide will change over time as a result of further development of the materials, properties and finishes of products, and due to changes to the product range. Therefore it is important to check that you are using the most up to date information by referring to the Wagners CFT website www.wagnerscft.com.au.
Email:
[email protected] Website: www.wagner.com.au www.wagnerscft.com.au © Wagners CFT Manufacturing Pty Ltd
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
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Preface
Contents Part 1: General Information Part 2: Structural Hollow Sections Part 3: Bonded Structural Sections Part 4: Piping, Casing & Tubing Part 5: Reinforcing Part 6: Composite Nuts & Bolts Part 7: Decking, Grating & Stair Treads Part 8: Piles Part 9: Hand Rails
Wagners Composite Fibre Technologies (CFT) is pleased to present this first edition of its “Product Guide”. This Product Guide is intended for all potential users of Wagner CFT products, including project owners and managers, architects, engineers, project certifiers, and builders. It provides users of this publication with the general characteristics of fibre reinforced polymers, and provides technical specifications for all of the Wagners pultruded products. The vision of Wagners Composite Fibre Technologies is not just to be a supplier of Fibre Reinforced Polymer (FRP) structural products, but also to provide the market with innovative engineered structural solutions for many civil and structural applications where fibre composites have a distinct advantage. To support this vision, this Product Guide is the first of a suite of publications which will include member design, connection design, and many pre-engineered application and building system designs. The goal of these publications is to enable designers, certifiers and builders to specify and use Wagners CFT products with ease and with confidence in the quality and integrity of the data presented and the products supplied. However, the product specifications and properties presented in this Product Guide are the result of the materials, manufacturing processes and fibre layups chosen by Wagners CFT, and are therefore specific to these particular products. Other manufacturers will not necessarily use the same materials, manufacturing process and fibre layups, resulting in different mechanical properties. Therefore similar structural shapes produced by other manufacturers will not have identical properties and performance to the Wagners CFT products.
Part 10: Accessories
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Version 04 • July 2016 • Page iii • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email:
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Part 1: General Information
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Version 04 • July 2016 • Part 1 - Page 1 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email:
[email protected] • Internet: www.wagnerscft.com.au
Wagners Group
Wagners Composite Fibre Technologies
Wagners is a family owned business established in 1989 in Toowoomba, Queensland by Henry, John, Denis, Neill, and Joe Wagner. Starting with three trading divisions - Wagners Concrete, Quarries and Transport - the company grew to incorporate Cement, Concrete Pumping, Composite Fibre Technologies, Pre-Cast Concrete, Steel Reinforcing, Projects and Global Services in their range of capabilities.
Wagners Composite Fibre Technologies (CFT) is a world leader in the use and development of sophisticated composite engineering materials. Continued research and development allows Wagners CFT to remain at the forefront in the design and implementation of this exciting material.
Today, Wagners is one of Queensland’s largest privately-owned construction materials and mining services companies. In 2009, Wagners was acknowledged by the Premier of Queensland at the Smart Business Awards as the company that had made the most significant impact on regional Queensland in the State’s 150 year history. Wagners employs over 700 staff worldwide and has performed work in 20 countries throughout the world. Wagners is a Third Party Quality endorsed company and is accredited by SAI Global as complying with the ISO 9001:2008 Quality Management System Standard. Currently Wagners offers products and services to its customers through its 12 trading divisions: • Composite Fibre Technologies
• Transport
• Aviation
• Mobile Concrete
• Reinforcing Steel
• Fly Ash
• Pre-Cast Concrete
• Cement
• Workshop
• Contract Crushing
• Earth Friendly Concrete
• International Services
Fibre reinforced polymers are now being used for transportation, sports, aerospace, marine, infrastructure and medical science applications. Many years of research and development have allowed Wagners to successfully apply fibre reinforced polymer technology to a number of applications including road bridges, electrical crossarms and pedestrian structures. Wagners CFT possesses a highly skilled engineering team that can design and provide assistance for any structure that your site requires. With experience in hundreds of installations across Australia, the Wagners CFT team can provide sound solutions to difficult problems. Wagners CFT can provide any of the following services. • Supply – Wagners can supply all composite materials and required connections/accessories directly to your own installation crews to assemble on site • Pre-Fabrication – Our projects team can pre-fabricate all or sections of the structure in our Toowoomba workshop and deliver it to the project site. • Design & Certification – Our team of experienced engineers can design your structure to the required specifications using relevant Standards and provide external validation and certification. • Installation – Our installation crews can fully install your structure and provide full project/site management for the duration of the project
Through its International Division, Wagners has a focus on servicing the international market, specialising in the manufacture of ready-mixed concrete, quarrying materials, bulk transport and composite fibre products. The guiding principles of the Wagners business include: • Integrity • Health and Safety • Excellence and Quality • Innovation through Research & Development
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Version 04 • July 2016 • Part 1 - Page 2 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email:
[email protected] • Internet: www.wagnerscft.com.au
Wagners Fibre Reinforced Polymer Products Fibre reinforced polymers have proven themselves as the material of choice in high performance applications such as the Aerospace and Marine industries. As the use of Fibre reinforced polymers have become more common their benefits have been realised by other industries and their use and acceptance by civil engineers has greatly increased in recent years. Fibre reinforced polymers offer high strength, low weight, and long service lives as they are not prone to corrosion, rot or shrinkage unlike other materials more traditionally used by the construction industry. Wagners CFT is expanding the use of fibre reinforced polymers in Australia and throughout the World, exporting products from Toowoomba Queensland to locations such as the United States, Russia, and Malaysia. Wagners use the ‘Pultrusion Process’ to manufacture structural FRP sections. These sections are similar in geometry and shape to traditional cold-formed steel ‘RHS’ sections, but are made from glass fibres and vinyl ester resins. The material combination has been chosen by Wagners to provide the best structural solution for an economical cost. Electrical-Corrosion Resistant (ECR) Type Glass has been selected as the initial building block for all Wagners FRP products. This high grade material has been selected for its impressive strength performance and workability. ECR Type Glass is also widely reported as having excellent chemical resistant characteristics. To bind the glass fibres together, Wagners uses Vinyl Ester (VE) resin. VE resin has been selected over unsaturated polyester and epoxy resins because it provides strength and chemical resistant properties similar to epoxy resin to a significant cost advantage. In general Wagners does not recommend the use of polyester resins for structural applications.
Some of the benefits of Wagners FRP products over other structural materials include: • Corrosion resistant (doesn’t rust or rot) • Durable • Borer and termite resistant • Light weight • Electrically insulating • Thermally insulating • Flexible in design and manufacture • High tensile strength Because Wagners pultruded FRP products have different properties to other materials such as steel, allowance needs to be made in design for: • Greater flexibility in bending • Concentrated transverse loads • Bearing of bolts in holes Wagners CFT also provides a range of accessories such as end caps and inserts for use with its products. These are listed under “Accessories” in this Product Guide.
Current applications of the Wagners composite fibre products include: • Power Pole Cross arms • Boardwalks • Foot Bridges • Road Bridges • Pontoons • Jetties • Various Mine Structures • Piping, Casing & Tubing • Reinforcing (Rebar)
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Version 04 • July 2016 • Part 1 - Page 3 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email:
[email protected] • Internet: www.wagnerscft.com.au
Environmental Performance Wagners believe that its business must be conducted in an environmentally responsible manner that leaves the environment healthy, safe, and does not compromise the ability of future generations to sustain their needs. Wagners are committed to reducing waste, the consumption of resources, and avoiding the pollution of land, air and water. This is achieved through recovering and recycling our waste products where possible, and by strict adherence to licensing conditions, industry codes and regulations. The Wagners CFT pultruded fibre reinforced polymer (FRP) products have many inherent environmental advantages. These include: • Low embodied energy • Thermal insulator – conserving energy while reducing operating costs • Durable – long life cycle reducing maintenance and replacement costs Wagners CFT’s pultruded FRP products are currently used as substitutes for hardwood in marine and other corrosive environments where they offer longer life with no detrimental impact on these environments. With hardwood forests in decline around the world, the use of fibre reinforced polymer products in these applications will help preserve this important natural resource. The same benefits apply to the use of Wagners pultruded FRP products in place of steel, aluminium and reinforced concrete.
energy that incurred during their life cycle stages. At the material stage, they perform the best. Their outstanding material properties such as strength and lightness are genuinely an advantage over the traditional materials in this modern era.” More specifically, the report made the following conclusion regarding a power pole cross-arm produced by Wagners CFT: “A power-pole cross-arm that is made from the fibre composite has an environmental impact which is 77% less than that of a hardwood timber power-pole cross-arm. This equates to a lessening on the effects towards human health, the ecosystem quality and resource use during its life cycle.” The full report can be downloaded from the Wagners CFT website at: www.wagnerscft.com.au/ sustainability. Today the end of life strategy for composites is disposal. Whilst this is not the preferred end of life strategy, it does no harm to the environment as the product once cured is inert. It must not be disposed of in fire as toxic fumes may be released. It is anticipated that recycling options will become available in the near future, based on research which is currently underway around the world.
Key findings of a cradle-to-grave life cycle analysis by Kara and Manmek (2009) from the Life Cycle Engineering & Management Research Group at The University of New South Wales were: “In general, the life cycle of the fibre reinforced polymer products have significantly lower embodied energy than the traditional products. The embodied energy of each life cycle stage of the composite products is given as follows: • Material stage: Fibre reinforced polymer products have significantly lower embodied energy during their material stage the traditional product. This is large due to the traditional materials require a relatively high amount of energy during their extraction process. • Manufacturing process (process): Most of the fibre reinforced polymer products have higher embodied energy than the traditional products during the manufacturing process stage. • Usage stage: Fibre reinforced polymer products perform significantly better than the traditional products at the usage stage. This is owing to their light-weight and corrosive resistance properties. • End-of-Life stage: Despite many advantages, fibre reinforced polymer products have the shortcoming at the end-of-life stage where the composite products are currently 100% landfill but the traditional product such as steel and aluminium is 65 to 70% recyclable. As a conclusion, based on the defined scopes and assumptions of this analysis, it was found that fibre reinforced polymer products are estimated to perform better than the traditional products in terms of their embodied
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
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Manufacturing Processes Developed in the 1950’s by the person considered by many to be “the father of composites,” W. Brant Goldsworthy, pultrusion is the process of “pulling” raw composites through a heated die creating a continuous composite profile.
While the structural products are generally manufactured by the pultrusion process, there are other FRP products supplied by Wagners CFT which are manufactured using other processes appropriate to the product. Some of these processes include:
The term pultrusion combines the words, “pull” and “extrusion”. Extrusion is the pushing of material, such as a billet of aluminum, through a shaped die, whereas pultrusion, is the pulling of material, such as fibre and resin, through a shaped die.
• Hand layup
The pultrusion process starts with racks holding rolls of fibre roving. The fibre reinforcement used by Wagners CFT is glass fibre. This raw fibre is pulled off the racks and is guided to the necessary shape, orientation and layers before entering a resin injection system. A surface veil is incorporated to improve surface finish and provide resistance to ultraviolet (UV) degradation.
• Infusion
The fibre reinforcement becomes fully injected (wetted-out) with the catalysed resin such that all the fibre filaments are thoroughly saturated with the resin mixture. This wetted fibre then enters the heated curing die. The heat initiates a chemical reaction in the resin which causes it to harden and the finished profile exits the die and is subsequently cooled. The movement for the process is created by puller clamps which act on the finished product and pull it on a continuous basis.
• Injection moulding • Filament winding
Quality ISO 9001 Certification: Wagners has ISO 9001 certification accredited by SAI Global.
At the end of this pultrusion machine is a moving cut-off saw. The pultruded profiles are cut to the specific length and stacked. Glass Rovings
Surface Veil
Pultrusion Die & Heaters
Pulling Mechanism
Resin Injection Guides
Moving Cut-off Saw
Finished Product
Quality ISO 9001
Pultrusion Process
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
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Notations & Abbreviations Symbol
Description
Ag
gross area of a cross-section
b
width of a section
Symbol
Description
rx
radius of gyration about the major principal x-axis
ry
radius of gyration about the minor principal y-axis
Bonded Rectangular Beam
RHS
Rectangular Hollow Section
C
torsional modulus for a cross-section; or Celcius
SHS
Square Hollow Section
d
depth of a section
ELc
longitudinal compression modulus of elasticity
ELt
longitudinal tension modulus of elasticity
UV
Ultra Violet
ETc
transverse compression modulus of elasticity
Vr
fibre volume fraction
transverse tension modulus of elasticity
v
total twist
BRB
ETt e
Tg
glass transition temperature
t
thickness of a section
Wr
deviation from straightness
fibre mass fraction
Fibre Reinforced Polymer (or plastic)
x
major principal axis co-ordinate
fLc
longitudinal compressive strength
x1
concavity of a side of a square or rectangular hollow section
FRP fLt
longitudinal tensile strength
x2
convexity of a side of a square or rectangular hollow section
fLv
in-plane shear strength – longitudinal
y
minor principal axis co-ordinate
fTc
transverse compressive strength
Zn
elastic section modulus about the n-axis through the corners of a SHS
fTt
transverse tensile strength
Zx
elastic section modulus about the major principal x-axis
fiv
interlaminar shear strength
Zy
elastic section modulus about the minor principal y-axis
GL
in-plane shear modulus of elasticity – longitudinal
aL
coefficient of thermal expansion - longitudinal
In
second moment of area about the n-axis through the corners of a SHS
Dv
deviation from verticality of a web Poisson’s ratio associated with transverse strain when strained in the longitudinal direction Poisson’s ratio associated with longitudinal strain when strained in the transverse direction density of material
Ix
second moment of area about the cross-section major principal x-axis
nL
Iy
second moment of area about the cross-section minor principal y-axis
J
torsion constant for a cross-section
nT
n
axis through the corners of a SHS
ro
outside corner radius
ri
inside corner radius
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
r
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Part 2: Structural Hollow Sections
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Version 04 • July 2016 • Part 2 - Page 1 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email:
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SQUARE HOLLOW SECTIONS – WCFT Grade GV36-S Table 2.1
ro
n
DIMENSIONS & SECTION PROPERTIES
ri
x
SQUARE HOLLOW SECTIONS
d
t
y
WCFT Grade GV36-S Fibre Reinforced Polymer (FRP)
b
PRODUCT CODE
x
n
DIMENSIONS
y
SECTION PROPERTIES
d
b
t
Outside Corner Radius ro
per m
External Surface Area per m
lx
Zx
rx
ln
Zn
J
C
mm
mm
mm
mm
mm
kg/m
m2/m
mm2
106mm4
103mm3
mm
106mm4
103mm3
106mm4
103mm3
Designation Depth
Width
Thick.
Inside Corner Radius ri
Mass
Gross Section Area Ag
About x- and y-axis
About n-axis
Torsion Torsion Constant Modulus
STR-VSHS-100x100x5.2
WCFT
100
x
100
x
5.2
SHS
10.0
4.75
3.87
0.383
1910
2.80
56.1
38.4
2.81
42.3
4.55
84.3
STR-VSHS-125x125x6.4
WCFT
125
x
125
x
6.4
SHS
10.0
4.75
6.03
0.483
2970
6.89
110
48.2
6.90
81.9
10.9
163
NOTE: The grade is a WCFT proprietary grade defined by the mechanical and physical properties specified in this section.
Supply Conditions
Mass & Bundling
Finish
Currently all SHS product is manufactured to order. As such there is no standard pack size. Contact Wagner CFT Manufacturing for more details relevant to your specific requirement.
The standard finish for the SHS product is painted. Contact Wagner CFT Manufacturing for more details relevant to your specific requirement.
Lengths Square Hollow Sections (SHS) can be manufactured to any length up to 12 metres. Longer lengths are possible subject to negotiation. Contact Wagner CFT Manufacturing for more details relevant to your specific requirement.
Explanation of grade designation (e.g. WCFT Grade GV36-S): G = Glass fibre reinforcement V = Vinyl Ester resin 36 = nominal tensile modulus of elasticity - longitudinal (GPa) S = Standard
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Post-Processing Wagners CFT are able to provide members cut to length with holes and inserts in accordance with Client drawings. Contact Wagners CFT for further details and pricing.
MSDS - FRP Structural Hollow Sections This product is not classified as hazardous according to the criterion of the NOHSC Australia. Consult MSDS No. WCFT 1004 for details at www.wagnercft.com.au/technical/. Product Code designation (e.g. STR-VSHS-100x100x5.2): STR = Structural Profile V = Vinyl Ester resin SHS = Square Hollow Section
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Mechanical Properties
Composite Materials
Property
Notation
Value
Unit
Tensile Strength – Longitudinal
fLt
610
MPa
Tensile Modulus of Elasticity – Longitudinal
ELt
36300
MPa
Poisson’s Ratio – Longitudinal
nL
0.28
Tensile Strength – Transverse
fTt
55.0
MPa
Tensile Modulus of Elasticity – Transverse
ETt
10800
MPa
Poisson’s Ratio – Transverse
nT
0.09
Compressive Strength – Longitudinal
fLc
485
MPa
Compressive Modulus of Elasticity – Longitudinal
ELc
33300
MPa
Compressive Strength – Transverse
fTc
120
MPa
Compressive Modulus of Elasticity – Transverse
ETc
11600
MPa
In-Plane Shear Strength – Longitudinal
fLv
84.0
MPa
In-Plane Shear Modulus of Elasticity – Longitudinal
GL
4280
MPa
Interlaminar Shear Strength
fiv
44.0
MPa
Test Method ISO 527-4
ISO 527-4
Component Reinforcement
Continuous ECR Type glass fibre
Matrix
Vinyl Ester resin
Veil
Thermoplastic non-woven
Additives
Proprietary catalysts, mould release and polymer additives
NOTE: For further information contact Wagners CFT.
STRUCTURAL HOLLOW SECTIONS DIMENSIONAL TOLERANCES
ASTM D6641 ASTM D6641 ASTM D7078 ASTM D2344
NOTE: The values in the table are the characteristic values to be used for design in normal ambient conditions. It does not include adjustment factors to account for temperature, humidity, and chemical environments.
Material
Parameter
Tolerance
Depth, d
± 0.5% with a minimum of ± 0.5 mm
Width, b
± 0.5% with a minimum of ± 0.5 mm
Thickness, t
± 10%
Outside corner radius, ro
± 0.5 mm
Concavity, x1 Convexity, x2
≤ 0.8% with a minimum of 0.5 mm
Illustration
t
d ro
b
t
d b
ro
side dimension b or d
side dimension b or d
Physical Properties Property Density
Notation
Value
Unit
Test Method
r
2030
kg/m3
ASTM D792
Barcol Hardness
60
ASTM D2583
Water Absorption
0.2
%
ISO 62 ASTM D7028
Glass Transition Temperature
Tg
130
°C
Fibre Mass Fraction
Wr
77.4
%
Fibre Volume Fraction
Vr
57.7
%
Coefficient of Thermal Expansion – Longitudinal
aL
5.03x10-6
/ °C
NOTE: The values in the table are mean values obtained from tests at ambient temperature and relative humidity.
ISO 1172
x1 Squareness of sides
90º ± 1º
Twist, v
≤ 2 mm + 0.5 mm per metre length
x2
v
Straightness, e (in any one plane)
≤ 0.1% of total length e
ISO 11359-2 Mass of a section length
± 4%
Length of a member
- 0, + 20 mm
NOTE: The tolerance on member length applies to manufactured product only. Tolerances on post-processed (fabricated) product are determined on a project by project basis. Contact Wagners CFT for details.
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
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RECTANGULAR HOLLOW SECTIONS – WCFT Grade GV36-S
Table 2.2
ro
DIMENSIONS & SECTION PROPERTIES
ri t
y
x
RECTANGULAR HOLLOW SECTIONS
d
WCFT Grade GV36-S Fibre Reinforced Polymer (FRP)
y
b
PRODUCT CODE
DIMENSIONS Outside Corner Radius ro
Designation Depth
Width
Thick.
d
b
t
mm STR-VRHS-100x75x5
WCFT
100
mm x
75
mm x
5.0
RHS
x
SECTION PROPERTIES Inside Corner Radius ri
per m
External Surface Area per m
Gross Section Area Ag
lx
Zx
rx
ly
Zy
ry
J
C
mm2
106mm4
103mm3
mm
106mm4
103mm3
mm
106mm4
103mm3
1580
2.14
42.8
36.8
1.37
36.5
29.4
2.76
59.2
Mass
mm
mm
kg/m
m2/m
10.0
4.75
3.21
0.333
About x-axis
Torsion Constant
About y-axis
Torsion Modulus
NOTE: The grade is a WCFT proprietary grade defined by the mechanical and physical properties specified in this section.
Supply Conditions
Mass & Bundling
Finish
Currently all RHS product is manufactured to order. As such there is no standard pack size. Contact Wagner CFT Manufacturing for more details relevant to your specific requirement.
The standard finish for the RHS product is painted. Contact Wagner CFT Manufacturing for more details relevant to your specific requirement.
Lengths Rectangular Hollow Sections (RHS) can be manufactured to any length up to 12 metres. Longer lengths are possible subject to negotiation. Contact Wagner CFT Manufacturing for more details relevant to your specific requirement.
Explanation of grade designation (e.g. WCFT Grade GV36-S): G = Glass fibre reinforcement V = Vinyl Ester resin 36 = nominal tensile modulus of elasticity - longitudinal (GPa) S = Standard
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Post-Processing Wagners CFT are able to provide members cut to length with holes and inserts in accordance with Client drawings. Contact Wagners CFT for further details and pricing.
MSDS - FRP Structural Hollow Sections This product is not classified as hazardous according to the criterion of the NOHSC Australia. Consult MSDS No. WCFT 1004 for details at www.wagnercft.com.au/technical/.
Product Code designation (e.g. STR-VRHS-100x100x5.2): STR = Structural Profile V = Vinyl Ester resin RHS = Rectangular Hollow Section
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RECTANGULAR HOLLOW SECTIONS – WCFT Grade GV36-S Mechanical Properties
Composite Materials
Property
Notation
Value
Unit
Tensile Strength – Longitudinal
fLt
570
MPa
Tensile Modulus of Elasticity - Longitudinal
ELt
37600
MPa
Poisson’s Ratio – Longitudinal
nL
0.30
Tensile Strength – Transverse
fTt
35.0
MPa
Tensile Modulus of Elasticity - Transverse
ETt
9190
MPa
Poisson’s Ratio – Transverse
nT
0.07
Compressive Strength – Longitudinal
fLc
425
MPa
Compressive Modulus of Elasticity - Longitudinal
ELc
34000
MPa
Compressive Strength – Transverse
fTc
108
MPa
Compressive Modulus of Elasticity - Transverse
ETc
11000
MPa
In-Plane Shear Strength - Longitudinal
fLv
54.0
MPa
In-Plane Shear Modulus of Elasticity - Longitudinal
GL
4690
MPa
Interlaminar Shear Strength
fiv
42.0
MPa
Test Method ISO 527-4
ISO 527-4
Component
Material
Reinforcement
Continuous ECR Type glass fibre
Matrix
Vinyl Ester resin
Veil
Thermoplastic non-woven
Additives
Proprietary catalysts, mould release and polymer additives
NOTE: For further information contact Wagners CFT.
ASTM D6641 ASTM D6641 ASTM D7078 ASTM D2344
NOTE: The values in the table are the characteristic values to be used for design in normal ambient conditions. It does not include adjustment factors to account for temperature, humidity, and chemical environments.
Physical Properties Property
Notation r
Density
Value
Unit
Test Method
2030
kg/m3
ASTM D792
Barcol Hardness
60
ASTM D2583
Water Absorption
0.2
%
ISO 62 ASTM D7028
Glass Transition Temperature
Tg
130
°C
Fibre Mass Fraction
Wr
77.4
%
Fibre Volume Fraction
Vr
57.7
%
Coefficient of Thermal Expansion – Long.
aL
5.03x10-6
/ °C
NOTE: The values in the table are mean values obtained from tests at ambient temperature and relative humidity.
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
ISO 1172 ISO 11359-2
Unpainted SHS Section
Version 04 • July 2016 • Part 2 - Page 5 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email:
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Part 3: Bonded Structural Sections
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Version 04 • July 2016 • Part 3 – Page 1 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email:
[email protected] • Internet: www.wagnerscft.com.au
BONDED RECTANGULAR BEAMS – WCFT Grade GV36-S ro ri t
y
Table 4.1
DIMENSIONS & SECTION PROPERTIES
d
x
BONDED RECTANGULAR BEAMS
x
WCFT Grade GV36-S Fibre Reinforced Polymer (FRP)
b
PRODUCT CODE
y
DIMENSIONS Outside Corner Radius ro
Designation Depth
Width
Thick.
d
b
t
mm
mm
mm
SECTION PROPERTIES Inside Corner Radius ri
per m
External Surface Area per m
Gross Section Area Ag
lx
Zx
rx
ly
Zy
ry
J
mm2
106mm4
103mm3
mm
106mm4
103mm3
mm
106mm4
Mass
About x-axis
Torsion Constant
About y-axis
mm
mm
kg/m
m2/m
BRB
10.0
4.75
30.1
1.57
14800
498
1595
183
34.4
551
48.2
94.3
6.40
BRB
10.0
4.75
24.1
1.30
11900
260
1038
148
27.5
441
48.2
72.4
x
6.40
BRB
10.0
4.75
18.1
1.03
8910
113
605
113
20.7
330
48.2
50.8
125
x
6.40
BRB
10.0
4.75
12.1
0.756
5940
37.0
296
78.9
13.8
220
48.2
30.0
x
100
x
5.20
BRB
10.0
4.75
19.3
1.27
9530
205
818
147
14.0
280
38.4
39.2
x
100
x
5.20
BRB
10.0
4.75
15.5
1.05
7620
106
532
118
11.2
224
38.4
30.1
300
x
100
x
5.20
BRB
10.0
4.75
11.6
0.828
5720
46.5
310
90.2
8.41
168
38.4
21.2
200
x
100
x
5.20
BRB
10.0
4.75
7.74
0.606
3810
15.1
151
63.0
5.61
112
38.4
12.5
STR-VBRB-625x125x6.4
WCFT
625
x
125
x
6.40
STR-VBRB-500x125x6.4
WCFT
500
x
125
x
STR-VBRB-375x125x6.4
WCFT
375
x
125
STR-VBRB-250x125x6.4
WCFT
250
x
STR-VBRB-500x100x5.2
WCFT
500
STR-VBRB-400x100x5.2
WCFT
400
STR-VBRB-300x100x5.2
WCFT
STR-VBRB-200x100x5.2
WCFT
NOTE: The grade is a WCFT proprietary grade defined by the mechanical and physical properties specified in this section.
Product Code designation (e.g. STR-VBRB-200x100x5.2): STR = Structural Profile V = Vinyl Ester resin BRB = Bonded Rectangular Beam
Explanation of grade designation (e.g. WCFT Grade GV36-S): G = Glass fibre reinforcement V = Vinyl Ester resin 36 = nominal tensile modulus of elasticity - longitudinal (GPa) S = Standard
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Version 04 • July 2016 • Part 3 – Page 2 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email:
[email protected] • Internet: www.wagnerscft.com.au
BONDED RECTANGULAR BEAMS – WCFT Grade GV36-S Mechanical Properties
Composite Materials
Property
Notation
Value
Unit
Tensile Strength – Longitudinal
fLt
610
MPa
Tensile Modulus of Elasticity – Longitudinal
ELt
36300
MPa
Poisson’s Ratio – Longitudinal
νL
0.28
Tensile Strength – Transverse
fTt
55.0
MPa
Tensile Modulus of Elasticity – Transverse
ETt
10800
MPa
Poisson’s Ratio – Transverse
νT
0.09
Compressive Strength – Longitudinal
fLc
500
MPa
Compressive Modulus of Elasticity – Longitudinal
ELc
33300
MPa
Compressive Strength – Transverse
fTc
120
MPa
Compressive Modulus of Elasticity – Transverse
ETc
11600
MPa
In-Plane Shear Strength – Longitudinal
fLv
84.0
MPa
In-Plane Shear Modulus of Elasticity – Longitudinal
GL
4280
MPa
Interlaminar Shear Strength
fiv
44.0
MPa
Test Method ISO 527-4
ρ
Density
Reinforcement
Continuous ECR Type glass fibre
Matrix
Vinyl Ester resin
Veil
Thermoplastic non-woven
Additives
Proprietary catalysts, mould release and polymer additives
ISO 527-4
ASTM D6641
Adhesive Properties
ASTM D6641
The adhesive used for Bonded Rectangular Beams is Tenchniglue-HP R26 produced by ATL Composites Pty Ltd. It is a thixotropic, solvent free, toughened epoxy resin which is mixed with H26 hardener.
ASTM D7078 ASTM D2344
Physical Properties Notation
Material
NOTE: For further information contact Wagners CFT.
NOTE: The values in the table are the characteristic values to be used for design in normal ambient conditions. It does not include adjustment factors to account for temperature, humidity, and chemical environments.
Property
Component
Value
Unit
Test Method
2030
kg/m3
ASTM D792
Barcol Hardness
60
Water Absorption
0.2
%
ISO 62 ASTM D7028
Property
Notation
Value
Unit
Test Method
Tensile Strength
ft
34.1
MPa
ISO 527-2
Tensile Modulus
Et
2409
MPa
ISO 527-2
Lap Shear Strength
fv
11.9
MPa
ASTM D3161
HDT
85
°C
Heat Deflection Temperature
ISO 75
NOTES: 1. The properties in the table are as per the ATL Engineering Data sheet dated 23/9/09. 2. The values in the table are based on a cure schedule of 24 hours @ ambient + 8 hours @ 80 °C. 3. The values in the table are the design values to be used in normal ambient conditions. It does not include adjustment factors to account for temperature, humidity, and chemical environments.
ASTM D2583
Glass Transition Temperature
Tg
130
°C
Fibre Mass Fraction
Wr
77.4
%
Fibre Volume Fraction
Vr
57.7
%
Coefficient of Thermal Expansion – Longitudinal
aL
5.03x10-6
/ °C
ISO 1172 ISO 11359-2
NOTE: The values in the table are mean values obtained from tests at ambient temperature and relative humidity.
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Version 04 • July 2016 • Part 3 – Page 3 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email:
[email protected] • Internet: www.wagnerscft.com.au
BONDED RECTANGULAR BEAMS – WCFT Grade GV36-S BONDED RECTANGULAR BEAMS DIMENSIONAL TOLERANCES
Supply Conditions
Parameter
Finish The standard finish for the BRB product is painted.
Lengths Bonded Rectangular Beams (BRB) can be manufactured to any length up to 12 m. Longer lengths are possible subject to negotiation.
Mass & Bundling Currently all BRB product is manufactured to order. As such there is no standard pack size.
Tolerance
Depth, d
± 0.5% with a minimum of ± 0.5 mm
Width, b
± 0.5% with a minimum of ± 0.5 mm
Thickness, t
± 10%
Outside corner radius, ro
± 0.5 mm
Post-Processing
Illustration
t
d
ro
b
side dimension b or d
Wagners CFT are able to provide members cut to length with holes and inserts in accordance with Client drawings.
Concavity, x1 Convexity, x2
≤ 0.8% with a minimum of 0.5 mm
x1
MSDS - FRP Structural Hollow Sections This product is not classified as hazardous according to the criterion of the NOHSC Australia. Consult MSDS No. WCFT 1004 for details at www.wagnercft.com.au/technical/. NOTE: Contact Wagner CFT Manufacturing for more details relevant to your specific requirement.
Bonded Section as a Bearer
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
side dimension b or d
x2 ∆v
Deviation from verticality, Δv
± 2 mm
Twist, v
≤2 mm + 0.5 mm per metre length
Straightness, e (in any one plane)
≤ 0.1% of total length
Mass of a section length
± 4%
Length of a member
- 0, + 20 mm
d
v
e
NOTE: The tolerance on member length applies to manufactured product only. Tolerances on post-processed (fabricated) product are determined on a project by project basis. Contact Wagners CFT for details.
Version 04 • July 2016 • Part 3 – Page 4 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email:
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Part 4: Piping, Casing & Tubing
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Version 04 • July 2016 • Part 4 – Page 1 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email:
[email protected] • Internet: www.wagnerscft.com.au
PIPING, CASING & TUBING Our standard Glass Reinforced Epoxy (GRE) casing, tubing and pipe products are mostly manufactured by filament winding process, with the main material being fibre glass rovings and acid anhydride epoxy resin.
Connection types
Wagner’s has been manufacturing or supplying these materials for different applications for more than 10 years and continues to expand these products with even better and more reliable designs.
Applications
Availability Casing and tubing is available in a variety of sizes up to 16” Diameter (407mm) with a maximum pressure rating of 5000 psi (34.47 MPa).
Product Characteristics • • • • • • • • • •
Light Weight Easily transportable Low surface co-efficient, maintains this throughout the service life Corrosion Resistant Excellent pressure capacity Long service Life- 20 years Low Maintenance Excellent flow Characteristics Electrically non-conductive Low installation costs
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Vertical Gas Wells Lateral Gas well Reinjection Wells Water Monitoring Wells Replacing Corroded Steel Liners Chemical Disposal Wells In seam Coal degassing
The dimensional range of the composite casing ranges from 38mm to 405mm in diameter.
Pressure & Temperature Wagners composite casing offers a long service life with high-pressure resistance and good corrosion resistance. It has a working pressure range up to 25 MPa and a high working temperature of up to 100°C.
Installation & Service Wagners composite casing is fitted with a screw connection allowing for a perfect seal. The composite material causes very little friction leaving little to no build up inside the tubing.
The GRE high-pressure casing is designed and manufactured according to the following API standards. API 5B API 5B1 API 15HR API 15LR
• • • • • • •
Dimensional Range
Connection methods and Standards • • • •
• EUE 8 RND , Tube and Collar or upset end • Buttress Threads, Tube and collar, upset end and flush joint
Durability, Chemicals and Environment The 25 year design allows the Wagners Composite Casing to not rust nor cause any leaks or contaminate the underground water systems. These tubular sections are highly resistant to salt water and other chemicals making it the perfect material to use in harsh salt water environments. There is a chemicals resistance table available on our website.
Version 04 • July 2016 • Part 4 – Page 2 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email:
[email protected] • Internet: www.wagnerscft.com.au
Wagners GRE Casing SI Units Nominal Dia.
Thread Form
Connection Type
Inches
BTC or RND
T&C, FJ or EUE
Inches
BTC or RND
T&C, FJ or EUE
mm
mm
mm
PCT-EBTC-244x12
9 5/8”
BTC
Tube and Collar
223.00
247.00
PCT-EBTC-244x13
9 5/8”
BTC
Tube and Collar
215.90
PCT-EBTC-178x16
7”
BTC
Tube and Collar
PCT-ERND-178x10
7”
8 RND Long
PCT-EBTC-178x10
7”
PCT-EBTC-178x8
Rated ID
PRODUCT CODE
OD
Wall
Ultimate
Collar OD
Weight Burst
Collapse
Tensile
Burst
Collapse
Tensile
Compression
mm
MPa
MPa
Kgs
MPa
MPa
kgs
kgs
kg/m
12.00
26.00
9
6
44799
20.50
9.00
67,199
97,280
21
247.00
15.55
308.17
12
8
57176
27.44
11.66
85,763
124,154
27
139.70
172.50
16.40
222.25
23
18
57945
65.09
21.70
74,501
97,977
17
Tube and Collar
152.50
172.50
10.00
205.00
15
8
27591
38.00
12.00
41,386
61,162
11.60
BTC
Tube and Collar
152.5
172.5
10.00
205.00
15
8
26176
38.00
12.00
41,386
61,162
11.60
7”
BTC
Tube and Collar
156.50
172.50
8.00
199.23
12
6
21198
29.89
9.11
33,517
49,532
9.80
PCT-EBTC-178x6
7”
BTC
Tube and Collar
159.80
172.50
6.50
205.00
10
5
16995
24.00
7.00
26,871
39,710
7.90
PCT-EBTC-178x6P
7” Perf
BTC
Tube and Collar
159.80
172.50
6.50
205.0
n/a
n/a
13936
n/a
n/a
22,034
32,562
8.80
Product Code designation (e.g. PCT-EBTC-244x12): PCT = Piping Casing Tubing E = Epoxy resin BTC = Buttress Thread RND = 8 Round Thread T&C = Tube and Collar FJ = Flush Joint EUE = External Upset Ends
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Version 04 • July 2016 • Part 4 – Page 3 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email:
[email protected] • Internet: www.wagnerscft.com.au
Wagners GRE Casing Imperial Measurements Nominal Dia
Thread Form
Connection Type
Inches
BTC or RND
T&C, FJ or EUE
Inches
BTC or RND
T&C, FJ or EUE
inch
inch
inch
PCT-EBTC-244x12
9 5/8”
BTC
Tube and Collar
8.78
9.72
PCT-EBTC-244x13
9 5/8”
BTC
Tube and Collar
8.50
PCT-EBTC-178x16
7”
BTC
Tube and Collar
PCT-ERND-178x10
7”
8 RND Long
PCT-EBTC-178x10
7”
PCT-EBTC-178x8
PRODUCT CODE
Rated ID
OD
Wall
Ultimate
Collar OD
Weight Burst
Collapse
Tensile
Burst
Collapse
Tensile
Compression
inch
psi
psi
lbs
psi
psi
lbs
lbs
ppf
0.47
11.65
1292
932
98766
2,972
1,305
148,148
214,465
14.1
9.72
0.61
12.13
1730
1208
126050
3,980
1,692
189,075
273,713
18.0
5.50
6.79
0.65
8.75
3331
2665
127749
9,438
3,146
164,248
215,843
11.4
Tube and Collar
6.00
6.79
0.39
8
2210
1163
20827
5,525
1,745
91,241
134,839
7.8
BTC
Tube and Collar
6.00
6.79
0.39
8
2210
1163
57707
5,525
1,745
91,241
134,839
7.8
7”
BTC
Tube and Collar
6.16
6.79
0.31
8
1734
897
46734
4,336
1,321
73,891
109.199
6.6
PCT-EBTC-178x6
7”
BTC
Tube and Collar
6.29
6.79
0.26
8
1396
679
37468
3,490
1,018
59,240
87,546
5.3
PCT-EBTC-178x6P
7” Perf
BTC
Tube and Collar
6.29
6.79
0.26
8
n/a
n/a
30723
n/a
n/a
48,576
71,788
5.2
Product Code designation (e.g. PCT-EBTC-244x12): PCT = Piping Casing Tubing E = Epoxy resin BTC = Buttress Thread RND = 8 Round Thread T&C = Tube and Collar FJ = Flush Joint EUE = External Upset Ends
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Version 04 • July 2016 • Part 4 – Page 4 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email:
[email protected] • Internet: www.wagnerscft.com.au
WAGNERS GRE TUBING Nominal Sizes PRODUCT CODE
Dia
ID
OD
Wall
Collar OD
Weight
Int
Collapse
Tensile
Burst
Collapse
Tensile
Inch
mm
mm
mm
mm
kg/m
psi
psi
kgs
psi
psi
kgs
PCT-ERND-38.1x2.9
38.1
43.9
2.9
64
0.89
1494
1578
2000
3734
3944
6100
PCT-ERND-38.1x3.4
38.1
44.9
3.4
69
1.06
1755
1868
2400
4386
4669
7300
38.1
46.3
4.1
69
1.37
2001
2076
2850
5003
5191
8980
PCT-ERND-38.1x5.7
38.1
49.5
5.7
69
1.74
2494
2494
4200
6235
6235
13060
PCT-ERND-38.1x6.9
38.1
51.9
6.9
69
1.96
3002
2871
5100
7504
7178
15100
PCT-ERND-49.5X3.2
49.5
55.9
3.2
76
1.58
1247
1346
2800
3118
3364
8980
PCT-ERND-49.5X4.2
49.5
57.9
4.2
84
1.82
1494
1543
4000
3734
3857
12200
49.5
58.7
4.6
84
2.34
1755
1798
4400
4386
4495
13400
49.5
60.1
5.3
84
2.47
2001
2030
5300
5003
5075
15920
PCT-ERND-47.8X6.6
47.8
61
6.6
89
2.84
2494
2465
5300
6235
6163
18770
PCT-ERND-47.8X7.9
47.8
63.6
7.9
89
3.1
3002
2796
7340
7504
6989
21630
PCT-ERND-61.7X3.9
61.7
69.5
3.9
89
2.16
1247
1305
4450
3118
3263
13420
PCT-ERND-61.7X4.7
61.7
71.1
4.7
99
2.63
1494
1508
5510
3734
3770
16320
61.7
72.3
5.3
99
3.18
1755
1740
61420
4386
4350
18770
61.7
73.1
5.7
99
3.38
2001
1972
6930
5003
4930
20820
PCT-ERND-56.5X7.9
56.5
72.3
7.9
104
4.09
2494
2436
8160
6235
6090
24410
PCT-ERND-56.5X9.5
56.5
75.5
9.5
104
4.4
3002
2726
8980
7504
6815
27350
PCT-ERND-38.1x4.1
PCT-ERND-49.5X4.6 PCT-ERND-49.5X5.3
PCT-ERND-61.7X5.3 PCT-ERND-61.7X5.7
1 1/2”
2 3/8”
2 7/8”
Product Code designation (e.g. PCT-ERND-38.1x2.9): PCT = Piping Casing Tubing E = Epoxy resin BTC = Buttress Thread RND = 8 Round Thread T&C = Tube and Collar FJ = Flush Joint EUE = External Upset Ends
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Version 04 • July 2016 • Part 4 – Page 5 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email:
[email protected] • Internet: www.wagnerscft.com.au
WAGNERS GRE TUBING CONTINUED Nominal Sizes Dia
ID
OD
Wall
Collar OD
Weight
Int
Collapse
Tensile
Burst
Collapse
Tensile
Inch
mm
mm
mm
mm
kg/m
psi
psi
kgs
psi
psi
kgs
PCT-ERND-76x4.6
76
85.2
4.6
109
3.27
1247
1230
6530
3118
3074
19590
PCT-ERND-76x5.7
76
87.4
5.7
117
3.65
1494
1485
8160
3734
3712
24490
76
88.8
6.4
117
4.46
1755
1711
8980
4386
4278
27760
76
90
7
117
5.21
2001
1943
10610
5003
4858
31840
PRODUCT CODE
PCT-ERND-76x6.4
3 1/2”
PCT-ERND-76x7 PCT-ERND-69.1X9.4
69.1
87.9
9.4
124
6.09
2494
2378
11430
6235
5945
34690
PCT-ERND-95.3X5.7
95.3
106.7
5.7
134
3.96
1247
1177
10610
3118
2944
31800
PCT-ERND-95.3X7.1
95.3
109.5
7.1
144
4.53
1494
1421
13060
3734
3553
39190
PCT-ERND-95.3X7.9
95.3
111.1
7.9
144
5.85
1755
1688
13870
4386
4220
42040
PCT-ERND-95.3X9.7
95.3
114.7
9.7
144
6.76
2001
1885
14600
5003
4713
44370
PCT-ERND-85.1X11.4
85.1
107.9
11.4
156
7.51
2494
2262
16300
6235
5655
48980
PCT-ERND-101X7
101
115
7
135
5.04
1000
600
13154
4200
1500
40824
PCT-ERND-102X8
102
118
8
147
5.83
1500
900
14969
5000
2700
46721
95
116
10.5
147
7.07
2000
1600
16330
5600
4700
49306
PCT-ERND-85X12
85
109
12
147
8.06
2500
3400
17373
6000
10000
52209
PCT-ERND-85X16.5
85
118
16.5
160
8.33
3000
4500
21138
6000
10000
63504
PCT-ERND-95X10.5
4”
4 1/2”
Product Code designation (e.g. PCT-ERND-38.1x2.9): PCT = Piping Casing Tubing E = Epoxy resin BTC = Buttress Thread RND = 8 Round Thread T&C = Tube and Collar FJ = Flush Joint EUE = External Upset Ends
Wagners GRE Tubing PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Version 04 • July 2016 • Part 4 – Page 6 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email:
[email protected] • Internet: www.wagnerscft.com.au
Part 5: Reinforcing
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Version 04 • July 2016 • Part 5 – Page 1 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email:
[email protected] • Internet: www.wagnerscft.com.au
FRP/Basalt Rebar Reinforced Concrete is a common building material for construction of facilities and structures. While concrete has high compressive strength, it has limited tensile strength. To overcome these tensile limitations, reinforcing bars are used in the tension side of concrete structures, and steel has historically been used as an effective and cost-efficient reinforcement material. However, steel is susceptible to oxidation (rust), especially in coastal areas, locations where salt contaminated aggregates are used in the concrete mixture, and sites where aggressive chemicals and ground conditions exist. Where corrosion of steel reinforcement occurs, the resulting materials have a larger volume (2-5 times) than the metal product from which they were originally derived, leading eventually to cracking and spalling and further deterioration of the steel. The combination of ongoing deterioration and loss of reinforcement properties ultimately requires potentially significant and expensive outlays for repair and maintenance, and possibly the endangerment of the structure itself.
• Structures built in or close to sea water - quays, retaining walls, piers, jetties, caissons, decks, piles, bulkheads, floating structures, canals, roads and buildings, offshore platforms, swimming pools and aquariums. • Applications subjected to corrosive agents - wastewater treatment plants, petrochemical plants, pulp/paper mills, liquid gas plants, pipelines / tanks for fossil fuel, cooling towers, chimneys, • Applications requiring low electric conductivity or electromagnetic neutrality - aluminium and copper smelting plants, manholes for electrical and telephone communication equipment, bases for transmission / telecommunication towers, airport control towers, magnetic resonance imaging in hospitals, railroad crossing sites and specialized military structures. • Tunnelling / boring applications requiring reinforcement of temporary concrete structures - mining walls, underground rapid transit structures and underground vertical shafts. Thermally sensitive applications - apartment patio decks, thermally insulated concrete housing and basements, thermally heated floors and conditioning rooms. • Weight sensitive structures - concrete construction in areas of poor load bearing soil conditions, remote geographical locations, sensitive environmental areas, or active seismic sites posingspecial issues that the use of lightweight reinforcement will solve. • Thermally sensitive applications - apartment patio decks, thermally insulated concrete housing and basements, thermally heated floors and conditioning rooms.
Applications & the Benefits of FRP/Basalt Rebar • Corrosion Resistance - will not rust, and are impervious to the action of salt ions, chemicals, and the alkalinity inherent in concrete. • Superior Tensile Strength - composite rebar offers a tensile strength up to twice that of steel. • Thermal Expansion - Basalt rebar offers a level of thermal expansion comparable to concrete. • Electrical and Magnetic Neutrality - contains no metal, and will not interfere with the operation of sensitive electronic devices such as medical MRI units or electronic testing devices. • Thermal insulation - highly efficient in resisting heat transfer, such as from building exteriors to interiors. • Lightweight - weighs approximately one-quarter the weight of an equivalent size steel bar, offering significant savings in both placement and use. One man can easily lift a 150 m coil of 10 mm basalt rebar!
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Version 04 • July 2016 • Part 5 – Page 2 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email:
[email protected] • Internet: www.wagnerscft.com.au
Glass ‘GFRP’ Rebar Technical Data PROPERTIES OF GFRP REBAR Diameter (mm)
ASTM Diameter (mm)
Cross-Section Area (mm2)
Density (g/cm3)
Weight (g/m)
Ultimate Tensile (kN)
Ultimate Tensile (MPa)
Ultimate Shear (MPa)
E - Modulus (GPa)
3
-
7
2.2
16
13.5
1900
>150
>40
4
-
12
2.2
32
18
1500
>150
>40
6
#6
28
2.2
51
36
1280
>150
>40
8
-
50
2.2
98
54
1080
>150
>40
10
#10
73
2.2
150
72
980
>150
>40
12
-
113
2.1
210
99
870
>150
>40
14
-
153
2.1
275
117
764
>150
>40
16
#16
198
2.1
388
149
752
>150
>40
18
-
254
2.1
485
189
744
>150
>40
20
-
314
2.1
570
225
716
>150
>40
22
#22
388
2.1
700
270
695
>150
>40
25
#25
506
2.1
970
342
675
>150
>40
28
-
615
2.1
1195
405
658
>150
>40
30
-
706
2.0
1350
450
637
>150
>40
32
#32
804
2.0
1520
504
636
-
>40
34
-
907
2.0
1800
540
595
-
>40
36
#36
1017
2.0
2044
585
575
-
>40
40
-
1256
2.0
2380
640
509
-
>40
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Version 04 • July 2016 • Part 5 – Page 3 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email:
[email protected] • Internet: www.wagnerscft.com.au
Basalt ‘BFRP’ Rebar Technical Data PROPERTIES OF BFRP REBAR Diameter (mm)
ASTM Diameter (mm)
Cross-Section Area (mm2)
Density (g/cm3)
Weight (g/m)
Ultimate Tensile (kN)
Ultimate Tensile (MPa)
Ultimate Shear (MPa)
E - Modulus (GPa)
3
-
7.1
2.2
15.6
14.5
2050
>150
>40
4
-
12.6
2.2
27.6
20.4
1620
>150
>40
6
#6
28.3
2.2
62.2
38.9
1377
>150
>40
8
-
50.3
2.2
110.6
58.1
1156
>150
>40
10
#10
78.5
2.2
172.8
82.6
1052
>150
>40
12
-
113.1
2.2
248.8
105.9
937
>150
>40
14
-
153.9
2.2
338.7
126.9
824
>150
>40
16
#16
201.1
2.2
442.3
162.4
808
>150
>40
18
-
254.5
2.2
559.8
203.5
800
>150
>40
20
-
314.2
2.2
691.2
241.1
768
>150
>40
22
#22
380.1
2.2
836.3
283.0
745
>150
>40
25
#25
490.9
2.2
1079.9
354.5
722
>150
>40
28
-
615.8
2.2
1354.7
431.4
701
>150
>40
30
-
706.9
2.2
1555.1
480.3
680
>150
>40
32
#32
804.2
2.2
1769..3
535.6
666
-
>40
34
-
907.9
2.2
1997.4
574.4
633
-
>40
36
#36
1017.9
2.2
2239.3
624.6
614
-
>40
40
-
1256.6
2.2
2764.6
686.3
546
-
>40
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Version 04 • July 2016 • Part 5 – Page 4 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email:
[email protected] • Internet: www.wagnerscft.com.au
Part 6: Composite Nuts & Bolts
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Version 04 • July 2016 • Part 6 – Page 1 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email:
[email protected] • Internet: www.wagnerscft.com.au
Composite Nuts & Bolts
COMPOSITE NUTS & BOLTS
FRP bolts are made of a pultruded stud which the threads are cut from the outer layers. Means the core has unidirectional fibres to take the load. The strength of FRP nuts is less than the similar steel bolt, but is much more durable where fastener corrosion is important or metal fasteners are not permitted (communications, electronics, high voltages, etc.).
Advantages • • • • •
Fastener FRP Bolts
Applications
Does not rot Easy to use Low maintenance Not conductive Very low radar cross section (RCS)
• Chemical processes • Polluted environments • Marine and salt water applications • Electrical and high voltage applications • Communications
FRP Nuts
Product Code
Size
FSN-EBLT-M10
M10
FSN-EBLT-M12
M12
FSN-EBLT-M16
M16
FSN-EBLT-M20
M20
FSN-EBLT-M24
M24
FSN-ENUT-M10
M10
FSN-ENUT-M12
M12
FSN-ENUT-M16
M16
FSN-ENUT-M20
M20
FSN-ENUT-M24
M24
NOTE: The standard length is 600mm and the resin system used is Epoxy.
Composite Nuts & Bolts used on Port of Airlie Pontoon Product Code designation (e.g. FSN-EBLT-M10): FSN = Fastener E = Epoxy resin BLT = Bolt NUT = Nut
Composite Nuts & Bolts
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Version 04 • July 2016 • Part 6 – Page 2 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email:
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Part 7: Decking, Grating & Stair Treads
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Version 04 • July 2016 • Part 7 – Page 1 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email:
[email protected] • Internet: www.wagnerscft.com.au
Bridgedecks Bridgedeck 104 is an innovative product solution which comply with engineering and safety standards within Australia and around the world including the United States, United Kingdom and the European Union. Pending inspection, bridgedeck 104 can be used on existing timber and concrete bridge abutments reducing both the time frame and cost of the project.
Low Maintenance
105mm
Light-Weight
1236mm (Standard Width)
Bridgedeck 104
Bridgedeck 104 will not rot, rust, corrode or decay; making it an ideal material in high risk environments near the sea or in flood prone areas. Bridgedeck 104 is not susceptible to freeze- thaw cycles, and has very low thermal expansion/contraction characteristics.
Low-Cost Installation Prefabrication and experience allows bridgedeck 104 to greatly reduce install times over traditional procedures. In high traffic areas, Wagners will work closely with stakeholders to insure a quick turnaround.
Robust Long Life Designs Bridgedeck 104 is ideally suited for extended use in high fatigue structures. As a result of strenuous testing in partnership with Main Roads Queensland our structures possess an extremely high strength reserve, allowing full load service for decades to come.
BRIDGEDECKS Product
Product Code
Dimensions (WxHxT)
Weight (kg/m)
Bridgedeck 104
DGS-VDEK-104x1230
1230x104x12
66.3
Product Code designation (e.g. DGS-VDEK-104x1230): DGS = Decking Grating Stair Treads V = Vinyl Ester resin DEK = Bridge Deck
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Version 04 • July 2016 • Part 7 – Page 2 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email:
[email protected] • Internet: www.wagnerscft.com.au
Decking, Grating & Stair Treads Wagners CFT have supplied pedestrian structural elements sch as gratings, mesh and covertops all across Australia, from the sweltering tropics to the burning deserts. Our products are uniquely suited to withstand the harshest environments while providing a low maintenance, long life asset to the local community. Wagners mesh, gratings and cover tops are perfect for coastal, marine and environmentally sensitive areas. From tidal flood plains and protected mangrove swamps to alkaline desert and corrosive mining or oil/gas facilities. Wagners products have proven time and time again their unique durability and strength. Possessing a full in-house test and certification team, Wagners will work hand in hand with the clients’ staff to insure a robust, aesthetically pleasing pedestrian asset that will provide decades of service.
Benefits • Low maintenance
• Long life span
• Will not rust rot or corrode
• Termite proof
• Prefabrication and scheduled works delivery
• Inert, environmentally stable material
• Light weight
• Quick & easy installation MICRO-MESH Max. Joist Span (mm)
PRODUCT CODE
Thickness (mm)
Bar Thickness (Top/Bottom)
DGS-VMIC-12.7x30
30
7.5 & 4.5/6.0
DGS-VMIC-13x30
30
6.5/4.5/5.0
Mesh Size (mm) 12.7x12.7 38x38
13x13 40x40 DGS-VMIC-13x38
38
Panel Size (mm)
1220x3660,1220x2440, 915x3050
Weight (kg/m2)
Open Rate (%)
22
30
18.8
30
1527x4047, 1247x4047, 1007x3007, 1007x4047
6.5/4.5/5.0
Colour
CH, LG, BK, BR
CH, LG, BK, BR 23.8
30
Pattern Loading
Point Load 1.4 kN
2.5 kN
4.5 kN
3 kPa
750
600
400
5 kPa
750
600
400
3 kPa
750
600
400
5 kPa
750
600
400
3 kPa
1000
1000
750
5 kPa
900
900
750
NOTE: Charcoal (Dark Grey) = CH; Light Grey = LG; Black = BK; Brown = BR
Product Code designation (e.g. DGS-VMIC-13x25): DGS = Decking Grating Stair Treads V = Vinyl Ester resin DEK = Bridge Deck MIC = Micro-Mesh MIN = Mini-Mesh MSH = Mesh COV = Cover Mesh
Mini-Mesh Decking
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Version 04 • July 2016 • Part 7 – Page 3 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email:
[email protected] • Internet: www.wagnerscft.com.au
MINI-MESH Max. Joist Span (mm) PRODUCT CODE
DGS-VMIN-19x30
Thickness (mm)
30
Bar Thickness (Top/Bottom)
Mesh Size (mm)
6.5/5.0 19x19 38x38
DGS-VMIN-19x38
38
6.5/5.0
Panel Size (mm)
1220x3660, 1220x2440, 915x3050, 1524x4027, 1220x4000, 1530x4047
Weight (kg/m2)
19.1
Open Rate (%)
Colour
30 CH, LG, BK, BR
1220x3660, 1220x2440, 915x3050, 1220x4000, 1226x4010
23.5
30
Weight (kg/m2)
Open Rate (%)
Pattern Loading
Point Load 1.4 kN
2.5 kN
4.5 kN
3 kPa
750
600
400
5 kPa
750
600
400
3 kPa
1000
1000
750
5 kPa
900
900
750
NOTE: Charcoal (Dark Grey) = CH; Light Grey = LG; Black = BK; Brown = BR
MINI-MESH Max. Joist Span (mm) PRODUCT CODE
DGS-VMIN-20x30
Thickness (mm)
30
Bar Thickness (Top/Bottom)
Mesh Size (mm)
6.5/5.0
18.3 20x20 40x40
DGS-VMIN-20x38
38
Panel Size (mm)
CH, LG, BK, BR 22.8
42
Weight (kg/m2)
Open Rate (%)
Pattern Loading 3 kPa
42
1007x4047, 1007x3007, 1247x4047, 1527x4047
6.5/5.0
Colour
Point Load 1.4 kN
2.5 kN
4.5 kN
750
600
400
5 kPa
750
600
400
3 kPa
1000
1000
750
5 kPa
900
900
750
NOTE: Charcoal (Dark Grey) = CH; Light Grey = LG; Black = BK; Brown = BR
MESH Max. Joist Span (mm) PRODUCT CODE
DGS-VMSH-38x38
Thickness (mm)
38
Bar Thickness (Top/Bottom)
Mesh Size (mm)
7.0/5.0 38x38
DGS-VMSH-38x50
50
9.5/7.5
Panel Size (mm) 1220x3660, 1220x4010, 1524x4038, 2100x4010, 998x4010, 1220x4010, 915x3050, 1532x4010, 1532x3050, 1000x4000 1220x3660, 1220x4010, 1230x4010, 1220x2440, 915x3050
19.5
Colour
3 kPa
68 CH, LG, BK, BR
42
56
Pattern Loading
Point Load 1.4 kN
2.5 kN
4.5 kN
750
600
400
5 kPa
750
600
400
3 kPa
1000
1000
750
5 kPa
900
900
750
NOTE: Charcoal (Dark Grey) = CH; Light Grey = LG; Black = BK; Brown = BR
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Version 04 • July 2016 • Part 7 – Page 4 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email:
[email protected] • Internet: www.wagnerscft.com.au
Covertop Mesh Moulded grating is manufactured in an open, heated mould system. Continuous E-glass roving’s are placed in the mould in alternating layers (on one side or two) and completely wetted out with resin. This continuous process produces an integral, one piece construction which provides excellent corrosion resistance as well as bi-directional strength. There are a number of different moulds available resulting in a
Industries
Functions
Advantages
• Chemical plant and metal finishing
• Anti-slip floor, stair tread, foot bridge
• Anti-fire, anti-corrosion and anti-aging
• Construction engineering, traffic and transportation
• Operation platform, trench cover
• Anti-slippery
• Petrochemical engineering, ocean survey, water engineering
• Security and safety fence, handrail
• Light but high loaded strength
• Food and beverage plants
• Off-shore oil rig, moor shipyard, shipping deck, ceiling
• Long service life and maintenance free
• Textile printing and dyeing and electronics industry
• Ramp ladder, scaffold, railway footpath
• Non-conduction or magnetic
• Decorative grid, man-made fountain pool grid
• Easy installation and rich colours
• Non-conductive and non-magnetic
• Various sizes and colours available
COVERTOP MESH Max. Joist Span (mm) PRODUCT CODE
DGS-VCOV-30
Thickness (mm) 30 (25+5)
Bar Thickness (Top/Bottom)
Mesh Size (mm)
6.0/5.0 38x38
DGS-VCOV-43 DGS-VCOV-55
43 (38+5) 55 (50+5)
7.0/5.0 9.5/7.5
Panel Size (mm)
Weight (kg/m2)
Open Rate (%)
1220x3660, 1226x4010, 1532x4010, 915x3050, 1524x4000, 997x3012
21.8
0
1220x3660, 1220x4010, 1524x4038, 2100x4010, 998x4010, 1220x4010, 915x3050, 1532x4010, 1532x3050, 1000x4000
29.0
0
1220x3660, 1220x4010, 1230x4010, 1220x2440, 915x3050
33.2
CH, LG, BK, BR 0
50x50 DGS-VCOV-70
70 (65+5)
10.5/8.5
1230x4010
Colour
38.3
0
Pattern Loading
Point Load (kN) 1.4
2.5
4.5
10
3 kPa
1000
1000
750
n/a
5 kPa
1000
1000
750
n/a
3 kPa
1200
n/a
1200
1000
5 kPa
1200
n/a
1200
1000
3 kPa
1500
n/a
1500
1200
5 kPa
1500
n/a
1500
1200
3 kPa
1500
n/a
1500
1500
5 kPa
1500
n/a
1500
1500
NOTE: Charcoal (Dark Grey) = CH; Light Grey = LG; Black = BK; Brown = BR
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Version 04 • July 2016 • Part 7 – Page 5 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email:
[email protected] • Internet: www.wagnerscft.com.au
TredDeck TredDeck is an advanced composite, high strength decking system. It consists of two layers, (ECC) and a top layer of hard wearing stone non slip surface combined with thermoset UV stabilized Epoxy resin placed on to a variety of available decking materials. TredDeck Code
Overall Thickness (mm)
Board Type
UI-19-11
30
Ubiq Inex
CT-19-5
24
CT-19-10
29
CT-30-5
35
CT-30-10
40
CT-43-5
48
CT-43-10
53
Cover Top Mesh (see next page for span details)
NOTE: TredDeck Code UI = Ubiq Inex Board, CT = Covertop Mesh
Ubiq Inex (UI-19-11) Span Table Span
Live Load or concentrated action (kN)
Uniformly Distributed Load (kPa)
300
10.0
5.0
450
4.5
5.0
600
2.7
3.5
TredDeck Decking
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Version 04 • July 2016 • Part 7 – Page 6 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email:
[email protected] • Internet: www.wagnerscft.com.au
Part 8: Piles
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Version 04 • July 2016 • Part 8 – Page 1 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email:
[email protected] • Internet: www.wagnerscft.com.au
Piles
HARBORTECH PILES
Fibre Orientation Enormous design flexibility is available by utilizing different combinations of glass weight and orientation.
Product Code
Depending on project requirements, axial loading requirements, transverse loading requirements, deflection limits, etc, we can design custom laminate configurations to maximize performance.
Nominal Pile Outside Diameter
Actual Pile Outside Diameter
mm
mm
# of Plies
Area
Ultimate Strength
Ultimate Moment
mm2
kg/m
444
4 ply
17225
35.88
mm4
MPa
kN-m
4.04E8
186.2
336.6
444
6 ply
25464
53.02
5.77E8
186.2
483.5
444
8 ply
33445
69.65
7.37E8
186.2
617.3
Weight
Moment of Inertia
Concrete Fill
PIL-E4PL-400
Filling with concrete is optional and most projects do not require it. The FRP wall is structural and sufficient on its own for the majority of applications.
PIL-E6PL-400
Pigments
PIL-E10PL-400
444
10 ply
41167
85.73
8.81E8
186.2
738.7
Pigments and UV inhibitors can be added to the resin to provide colour stability and UV protection. By default we provide black pigment impregnated resin, but a full range of colour options are available.
PIL-E4PL-600
597
4 ply
23309
48.54
9.95E8
179.3*
597.5
597
6 ply
34581
72.01
1.44E9
179.3*
868.0
Pile Caps
PIL-E8PL-600
597
8 ply
45606
94.96
1.86E9
179.3*
1120.6
Customers can order standard Conical and Flat Caps or Custom Flat Insert Caps to accompany their order of Piles.
PIL-E10PL-600
597
10 ply
56374
117.39
2.25E9
179.3*
1356.1
Conical and Flat Pile Caps are plastic and fit over the pile, while Flat Inset Pile Caps are fiberglass laminates and fit within the pile. Inset Caps are useful for situations where lines are thrown over the pile which might catch on and damage a non-inset cap.
PIL-E8PL-400
PIL-E6PL-600
450
600
NOTE: * Values are theoretical and extrapolated from the test results of similar piles. Sizes and thicknesses shown are merely illustrative of common requests.
Connection Details Pile can be used as a pier/wharf fender pile. Pile can be used as a guide / mooring piling for floating structures such as marinas. Pile can be used as a structural / support piling, either hollow or filled with concrete. Many different connections exist depending on your application and our engineers are available to help with any questions.
High Density Polyethylene Optional sleeve provides additional abrasion resistance and UV protection. Piles can be sleeved for any length and along any specified portion. Sleeves typically do not extend below the low water line, as the benefits of sleeves are primarily realized near and above the waterline.
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Version 04 • July 2016 • Part 8 – Page 2 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email:
[email protected] • Internet: www.wagnerscft.com.au
Part 9: Industrial Hand Rails
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Version 04 • July 2016 • Part 8 – Page 3 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email:
[email protected] • Internet: www.wagnerscft.com.au
Industrial Handrails
HANDRAILS
All pultruded profiles used in handrails are made of premium grade isophthalic polyester or vinyl ester resin and meet the fire retardancy requirements of UL94 V-0, ASTM D635 and ASTM D84. These handrail systems is designed to meet the specified loading requirements of OSHA federal register Vol. 39, No. 125, Section 1910.27, “Fixed handrails’. Have minimum live load requirements of a 200 lb concentrated load at any point or uniform load of 75 kg/m with a safety factor of 4. Two types are available: the round and square handrails.
Product Code
Part Details
HRL-VSHS-55X6
SHS 55X6
HRL-VCHS-50X3.2
CHS 50X3.5
HRL-VKRL-100X5
Kick Rail 100X5
HRL-VSHS-ELBOW
Elbox Connection for SHS
HRL-VSHS-3WAY
3 Way Connection for SHS
HRL-VSHS-4WAY
4 Way Connection for SHS
Round tubes handrail consist of 50x3.2 mm for top/middle rail and post. Top and middle rails shall be connected using tee and cross connectors. Kickrails shall be 100x5 mm thickness and using side or base plate connectors.
HRL-VSHS-Side Plate
Side Plate connection for SHS
HRL-VSHS-BASE PLATE
Base Plate Connection for SHS
HRL-VCHS-ELBOW
Elbow Connection for CHS
Square tube handrail consists of 55x6mm for post and rails. Top and middle shall be connected using 45x3mm connectors. Kickrail shall be 100x5mm thickness and using side or base plate connector.
HRL-VCHS-3WAY
3 Way Connection for CHS
Type 316 SS bolts/nuts/washers shall be provided for handrail assembly and fixation. • Vertical post spacing 1000mm maximum. • Inclined post spacing 1000mm maximum. Post location shall be no greater than 450mm nor less than 250 mm from change in handrail direction
HRL-VCHS-4WAY
4 Way Connection for CHS
HRL-VCHS-Side Plate
Side Plate Connection for CHS
HRL-VCHS-BASE PLATE
Base Plate Connection for CHS
Types Of Post Installation Details
• Horizontal handrail height standard is 1000mm. • Inclined handrail height standard is 900mm.
Side Mounted Post Plate
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Surface Mounted Post Plate
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Handrail Post Plate to FRP or
Handrail Post to FRP or
Steel Beam
Steel Beam
Handrail Post Plate to FRP or
Handrail Post to FRP or
Steel Channel
Steel Channel
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
SQUARE HANDRAIL
ROUND HANDRAIL
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HANDRAIL ASSEMBLY GUIDE
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
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Part 10: Accessories
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
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End Caps Wagners CFT can supply a range of custom manufactured plastic accessories to assist in the application of the composite products in structures. All accessories are corrosion resistant and designed to match the long life of the composite structure. These are shown in the tables below. Item: End Cap
Item: End Cap (Flush)
Description
Description Used in the same function as the full end cap, but where a flush finish is required. They are normally glued in position. Made from lightweight and durable thermoplastic alloy, corrosion and pest resistant.
Fitted with locking tabs, the end cap provides an easy and attractive way to finish the ends of composite material. They are normally glued in position. Made from lightweight and durable thermoplastic alloy, corrosion and pest resistant.
Part Numbers
Application
ACC-NCAP-100x100
WCFT 100 x 100 x 5.2 SHS
ACC-NCAP-125x125
WCFT 125 x 125 x 6.4 SHS
ACC-NCAP-100x75
WCFT 100 x 75 x 5.0 RHS
Part Numbers
Application
ACC-FCAP-100x100
WCFT 100 x 100 x 5.2 SHS
ACC-FCAP-125x125
WCFT 125 x 125 x 6.4 SHS
ACC-FCAP-100x75
WCFT 100 x 75 x 5.0 RHS
Item: End Cap for Tee Joint
Description
To be used in all tee connections. The use of this adaptor ensures a neat tee connection, giving protection to the end of the section at the joint. Made from lightweight and durable thermoplastic, corrosion and pest resistant.
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Part Numbers
Application
ACC-TCAP-100x100
WCFT 100 x 100 x 5.2 SHS
ACC-TCAP-100x75
WCFT 100 x 75 x 5.0 RHS
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Inserts
Stainless Steel Brackets and Fasteners Item: Anti-Crush Insert
Description
Anti-crush inserts are available with bolt hole diameters of 14,18, 22 and 26 mm. These are to be used in all bolted connections, and are generally glued in position to provide the maximum strength. Made from lightweight and durable 50% glass fibre filled thermoplastic alloy, corrosion and pest resistant.
Part Numbers
Application
ACC-INST-125x125xM12
WCFT 125 x 125 x 6.4 SHS - M12 Bolt
ACC-INST-125x125xM16
WCFT 125 x 125 x 6.4 SHS - M16 Bolt
ACC-INST-125x125xM20
WCFT 125 x 125 x 6.4 SHS - M20 Bolt
ACC-INST-125x125xM24
WCFT 125 x 125 x 6.4 SHS - M24 Bolt
ACC-INST-100x100xM12
WCFT 100 x 100 x 5.2 SHS – M12 Bolt
ACC-INST-100x100xM16
WCFT 100 x 100 x 5.2 SHS – M16 Bolt
ACC-INST-100x100xM20
WCFT 100 x 100 x 5.2 SHS – M20 Bolt
ACC-INST-100xx100xM24
WCFT 100 x 100 x 5.2 SHS – M24 Bolt
ACC-INST-100x75xM20
WCFT 100 x 75 x 5.0 RHS – M20 Bolt
ACC-INST-100x75xM24
WCFT 100 x 75 x 5.0 RHS – M24 Bolt
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Wagners CFT are also able to supply an extensive range of stainless steel connectors and fasteners to suit the use of the composite products in many applications, maintaining a high level of corrosion resistance as well as strength. These include: • • • •
Stainless steel brackets Stainless steel bolts, nuts and washers Stainless steel screws Stainless steel rivets
Contact Wagners CFT Manufacturing for further details of components available.
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Glossary Term Additives Adhesive Composite
Cure
Fibre Reinforced Polymer (FRP) Fibre Fibre mass fraction Fibre orientation Fibre volume fraction Filler Glass fibre Glass transition temperature Matrix Orthotropic Plastic Polymer Pultrusion Release agent Resin
Description
Term
Substances added to the polymer resin to aid in the processing of the FRP material. A substance capable of holding materials together by surface attachment. A combination of high modulus, high strength and high aspect ratio reinforcing material encapsulated by and acting in concert with a polymeric matrix. To change the properties of a thermosetting resin irreversibly by chemical reaction, i.e. condensation, ring-closure, or addition. Cure may be accomplished by addition of curing (cross-linking) agents, with or without catalyst, and with or without heat. A Fibre Reinforced Polymer (or plastic) material consists of a polymer resin based matrix reinforced by fibres of either glass, carbon or aramid, and hybrid combinations of these fibre types. One or more filaments in the form of a continuous strand or roving in an FRP material. The mass of reinforcement fibre in a cured composite divided by the mass of the composite section. The orientation or alignment of the longitudinal axis of the fibre with respect to a stated reference axis. The volume of reinforcement fibre in a cured composite divided by the volume of the composite section. Non adhesive substance added in the matrix or adhesive material to alter its engineering properties, performance, and/or cost. A fibre spun from an inorganic product of fusion which has cooled to a rigid condition without crystallisation. Temperature at which the polymer matrix changes from a glassy to a rubbery state as temperature increases. The continuous constituent of an FRP material that surrounds the fibres. It consists of a polymer resin with fillers and additives. Having three mutually perpendicular planes of elastic symmetry. A material that contains one or more organic polymers of large molecular weight, is a solid in its finished state and at some stage of its manufacture or processing into finished articles, can be shaped by flow. An organic material composed of molecules characterised by the repetition of one or more types of monomeric units. A continuous manufacturing process used to manufacture constant crosssection shapes of any length. An additive which promotes release from the manufacturing mould. The polymeric material used to bind together the reinforcing fibres in FRP.
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
Resin content Resin system Roving / Tow
Thermoplastic
Thermoset Veil Vinyl ester resin
Description The amount of matrix present in a composite either by percent weight or by percent volume. A mixture of resin, with ingredients such as catalyst, initiator (curing agent), diluents, etc. required for the intended processing and final product. Large number of continuous parallel filaments or a group of untwisted parallel strands. A plastic that repeatedly can be softened by heating and hardened by cooling through a temperature range characteristic of the plastic, and when in the softened stage, can be shaped by flow into articles by moulding or extrusion. A plastic that is substantially infusible and insoluble after being cured by heat or other means, e.g. polyester, epoxy, phenolic resin. A thin layer of mat similar to a surface mat, often composed of organic fibres as well as glass fibres. Thermosetting resins that consist of a polymer backbone with an acrylate or methacrylate termination.
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References Referenced Standards
Other References
ASTM D792-08: Standard Test Methods for Density and Specific Gravity (Relative Density) of Plastics by Displacement.
Kara, S & Manmek, S 2009, Composites: Calculating Their Embodied Energy, Final Report, Life Cycle Engineering & Management Research Group, The University of New South Wales. (A multi-partner collaboration project led by the Department of Employment, Economic Development and Innovation (DEEDI), the State of Queensland).
ASTM D2344-13: Standard Test Method for Short-Beam Strength of Polymer Matrix Composite Materials and their Laminates. ASTM D2583-07: Standard Test Method for Indentation Hardness of Rigid Plastics by Means of a Barcol Impressor. ASTM D6641-09: Standard Test Method for Compressive Properties of Polymer Matrix Composite Materials using a Combined Loading Compression (CLC) Test Fixture. ASTM D7028-07: Standard Test Method for Glass Transition Temperature (DMA Tg) of Polymer Matrix Composites by Dynamic Mechanical Analysis (DMA). ASTM D7078-12: Standard Test Method for Shear properties of Composite Materials by V-Notched Rail Shear Method. ASTM D7290-06 (2011): Standard Practice for Evaluating Material Property Characteristic Values for Polymeric Composites for Civil Engineering Structural Applications. ISO 62: 2008: Plastics - Determination of Water Absorption. ISO 75-1: 2013: Plastics – Determination of Temperature of Deflection under Load – Part 1: General Test Method. ISO 1172: 1996: Textile-glass-reinforced Plastics – Prepregs, Moulding Compounds and Laminates – Determination of the Textile-glass and Mineral-filler Content – Calcination Methods. ISO 527-2: 2012: Plastics – Determination of Tensile Properties – Part 2: Test Conditions for Moulding and Extrusion Plastics. ISO 527-4: 1997: Plastics – Determination of tensile properties – Part 4: Test Conditions for Isotropic and Orthotropic Fibre-reinforced Plastic Composites. ISO 11359-2: 1999: Plastics - Thermomechanical Analysis (TMA) - Part 2: Determination of Coefficient of Linear Thermal Expansion and Glass Transition Temperature.
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
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NOTES:
PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446
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Building the Future. Rehabilitating the Past.
PRODUCT GUIDE Version 04 – July 2016 WCFT-01-01-001
PRODUCT GUIDE
Composite Fibre Technologies www.wagnerscft.com.au
Version 04 • July 2016 • Page B
Wagners CFT Manufacturing Ltd A.B.N. 91 44691• 099 PO Box 151 Drayton QLD North 4350 •QLD Telephone: +61 7 4637 7777 • Email: • Internet: www.wagnerscft.com.au Wagners CFTPty Manufacturing Pty099 Ltd936 A.B.N. 936 446 • PO BoxNorth 151 Drayton 4350 • Telephone: +61 7 4637 7777 •
[email protected] Email:
[email protected] • Internet: www.wagnerscft.com.au