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Composite Fibre Technologies

PRODUCT GUIDE Version 04 July 2016

www.wagnerscft.com.au PRODUCT GUIDE

Version 04 • July 2016 • Page A

Wagners CFT Manufacturing Ltd A.B.N. 91 099 44691• PO QLD 4350 Telephone: +61 7 4637 7777 • Email: • Internet: www.wagnerscft.com.au Wagners CFTPty Manufacturing Pty Ltd936 A.B.N. 099Box 936 151 446 Drayton • PO BoxNorth 151 Drayton North•QLD 4350 • Telephone: +61 7 4637 7777 [email protected] • Email: [email protected] • Internet: www.wagnerscft.com.au

This page intentionally left blank.

Product Guide

DISCLAIMER:

Published by Wagners CFT Manufacturing Pty Ltd

The information provided in this publication, including any technical specification, is specific to pultruded fibre reinforced polymer (composite fibre) products supplied by Wagners CFT Manufacturing Pty Ltd (“Wagners CFT”), is provided primarily for marketing purposes, and is subject to change without notice. To the extent permitted by law, Wagners CFT excludes any and all liability in any way, no matter how arising, to any person which may arise out of, in connection with, or as a consequence of, the accuracy or correctness of the information provided or a person relying on some or all of the information provided in this publication.

ABN 91 099 936 446 339 Anzac Ave, Toowoomba Qld 4350 Australia

Product Availability & Other Information

PO Box 151 Drayton North Qld 4350 Telephone: Fax:

+61 7 4637 7777 +61 7 4637 7756

It is expected that the content of this Product Guide will change over time as a result of further development of the materials, properties and finishes of products, and due to changes to the product range. Therefore it is important to check that you are using the most up to date information by referring to the Wagners CFT website www.wagnerscft.com.au.

Email: [email protected] Website: www.wagner.com.au www.wagnerscft.com.au © Wagners CFT Manufacturing Pty Ltd

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Page ii • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

Preface

Contents Part 1: General Information Part 2: Structural Hollow Sections Part 3: Bonded Structural Sections Part 4: Piping, Casing & Tubing Part 5: Reinforcing Part 6: Composite Nuts & Bolts Part 7: Decking, Grating & Stair Treads Part 8: Piles Part 9: Hand Rails

Wagners Composite Fibre Technologies (CFT) is pleased to present this first edition of its “Product Guide”. This Product Guide is intended for all potential users of Wagner CFT products, including project owners and managers, architects, engineers, project certifiers, and builders. It provides users of this publication with the general characteristics of fibre reinforced polymers, and provides technical specifications for all of the Wagners pultruded products. The vision of Wagners Composite Fibre Technologies is not just to be a supplier of Fibre Reinforced Polymer (FRP) structural products, but also to provide the market with innovative engineered structural solutions for many civil and structural applications where fibre composites have a distinct advantage. To support this vision, this Product Guide is the first of a suite of publications which will include member design, connection design, and many pre-engineered application and building system designs. The goal of these publications is to enable designers, certifiers and builders to specify and use Wagners CFT products with ease and with confidence in the quality and integrity of the data presented and the products supplied. However, the product specifications and properties presented in this Product Guide are the result of the materials, manufacturing processes and fibre layups chosen by Wagners CFT, and are therefore specific to these particular products. Other manufacturers will not necessarily use the same materials, manufacturing process and fibre layups, resulting in different mechanical properties. Therefore similar structural shapes produced by other manufacturers will not have identical properties and performance to the Wagners CFT products.

Part 10: Accessories

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Page iii • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

Part 1: General Information

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 1 - Page 1 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

Wagners Group

Wagners Composite Fibre Technologies

Wagners is a family owned business established in 1989 in Toowoomba, Queensland by Henry, John, Denis, Neill, and Joe Wagner. Starting with three trading divisions - Wagners Concrete, Quarries and Transport - the company grew to incorporate Cement, Concrete Pumping, Composite Fibre Technologies, Pre-Cast Concrete, Steel Reinforcing, Projects and Global Services in their range of capabilities.

Wagners Composite Fibre Technologies (CFT) is a world leader in the use and development of sophisticated composite engineering materials. Continued research and development allows Wagners CFT to remain at the forefront in the design and implementation of this exciting material.

Today, Wagners is one of Queensland’s largest privately-owned construction materials and mining services companies. In 2009, Wagners was acknowledged by the Premier of Queensland at the Smart Business Awards as the company that had made the most significant impact on regional Queensland in the State’s 150 year history. Wagners employs over 700 staff worldwide and has performed work in 20 countries throughout the world. Wagners is a Third Party Quality endorsed company and is accredited by SAI Global as complying with the ISO 9001:2008 Quality Management System Standard. Currently Wagners offers products and services to its customers through its 12 trading divisions: • Composite Fibre Technologies

• Transport

• Aviation

• Mobile Concrete

• Reinforcing Steel

• Fly Ash

• Pre-Cast Concrete

• Cement

• Workshop

• Contract Crushing

• Earth Friendly Concrete

• International Services

Fibre reinforced polymers are now being used for transportation, sports, aerospace, marine, infrastructure and medical science applications. Many years of research and development have allowed Wagners to successfully apply fibre reinforced polymer technology to a number of applications including road bridges, electrical crossarms and pedestrian structures. Wagners CFT possesses a highly skilled engineering team that can design and provide assistance for any structure that your site requires. With experience in hundreds of installations across Australia, the Wagners CFT team can provide sound solutions to difficult problems. Wagners CFT can provide any of the following services. • Supply – Wagners can supply all composite materials and required connections/accessories directly to your own installation crews to assemble on site • Pre-Fabrication – Our projects team can pre-fabricate all or sections of the structure in our Toowoomba workshop and deliver it to the project site. • Design & Certification – Our team of experienced engineers can design your structure to the required specifications using relevant Standards and provide external validation and certification. • Installation – Our installation crews can fully install your structure and provide full project/site management for the duration of the project

Through its International Division, Wagners has a focus on servicing the international market, specialising in the manufacture of ready-mixed concrete, quarrying materials, bulk transport and composite fibre products. The guiding principles of the Wagners business include: • Integrity • Health and Safety • Excellence and Quality • Innovation through Research & Development

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 1 - Page 2 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

Wagners Fibre Reinforced Polymer Products Fibre reinforced polymers have proven themselves as the material of choice in high performance applications such as the Aerospace and Marine industries. As the use of Fibre reinforced polymers have become more common their benefits have been realised by other industries and their use and acceptance by civil engineers has greatly increased in recent years. Fibre reinforced polymers offer high strength, low weight, and long service lives as they are not prone to corrosion, rot or shrinkage unlike other materials more traditionally used by the construction industry. Wagners CFT is expanding the use of fibre reinforced polymers in Australia and throughout the World, exporting products from Toowoomba Queensland to locations such as the United States, Russia, and Malaysia. Wagners use the ‘Pultrusion Process’ to manufacture structural FRP sections. These sections are similar in geometry and shape to traditional cold-formed steel ‘RHS’ sections, but are made from glass fibres and vinyl ester resins. The material combination has been chosen by Wagners to provide the best structural solution for an economical cost. Electrical-Corrosion Resistant (ECR) Type Glass has been selected as the initial building block for all Wagners FRP products. This high grade material has been selected for its impressive strength performance and workability. ECR Type Glass is also widely reported as having excellent chemical resistant characteristics. To bind the glass fibres together, Wagners uses Vinyl Ester (VE) resin. VE resin has been selected over unsaturated polyester and epoxy resins because it provides strength and chemical resistant properties similar to epoxy resin to a significant cost advantage. In general Wagners does not recommend the use of polyester resins for structural applications.

Some of the benefits of Wagners FRP products over other structural materials include: • Corrosion resistant (doesn’t rust or rot) • Durable • Borer and termite resistant • Light weight • Electrically insulating • Thermally insulating • Flexible in design and manufacture • High tensile strength Because Wagners pultruded FRP products have different properties to other materials such as steel, allowance needs to be made in design for: • Greater flexibility in bending • Concentrated transverse loads • Bearing of bolts in holes Wagners CFT also provides a range of accessories such as end caps and inserts for use with its products. These are listed under “Accessories” in this Product Guide.

Current applications of the Wagners composite fibre products include: • Power Pole Cross arms • Boardwalks • Foot Bridges • Road Bridges • Pontoons • Jetties • Various Mine Structures • Piping, Casing & Tubing • Reinforcing (Rebar)

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 1 - Page 3 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

Environmental Performance Wagners believe that its business must be conducted in an environmentally responsible manner that leaves the environment healthy, safe, and does not compromise the ability of future generations to sustain their needs. Wagners are committed to reducing waste, the consumption of resources, and avoiding the pollution of land, air and water. This is achieved through recovering and recycling our waste products where possible, and by strict adherence to licensing conditions, industry codes and regulations. The Wagners CFT pultruded fibre reinforced polymer (FRP) products have many inherent environmental advantages. These include: • Low embodied energy • Thermal insulator – conserving energy while reducing operating costs • Durable – long life cycle reducing maintenance and replacement costs Wagners CFT’s pultruded FRP products are currently used as substitutes for hardwood in marine and other corrosive environments where they offer longer life with no detrimental impact on these environments. With hardwood forests in decline around the world, the use of fibre reinforced polymer products in these applications will help preserve this important natural resource. The same benefits apply to the use of Wagners pultruded FRP products in place of steel, aluminium and reinforced concrete.

energy that incurred during their life cycle stages. At the material stage, they perform the best. Their outstanding material properties such as strength and lightness are genuinely an advantage over the traditional materials in this modern era.” More specifically, the report made the following conclusion regarding a power pole cross-arm produced by Wagners CFT: “A power-pole cross-arm that is made from the fibre composite has an environmental impact which is 77% less than that of a hardwood timber power-pole cross-arm. This equates to a lessening on the effects towards human health, the ecosystem quality and resource use during its life cycle.” The full report can be downloaded from the Wagners CFT website at: www.wagnerscft.com.au/ sustainability. Today the end of life strategy for composites is disposal. Whilst this is not the preferred end of life strategy, it does no harm to the environment as the product once cured is inert. It must not be disposed of in fire as toxic fumes may be released. It is anticipated that recycling options will become available in the near future, based on research which is currently underway around the world.

Key findings of a cradle-to-grave life cycle analysis by Kara and Manmek (2009) from the Life Cycle Engineering & Management Research Group at The University of New South Wales were: “In general, the life cycle of the fibre reinforced polymer products have significantly lower embodied energy than the traditional products. The embodied energy of each life cycle stage of the composite products is given as follows: • Material stage: Fibre reinforced polymer products have significantly lower embodied energy during their material stage the traditional product. This is large due to the traditional materials require a relatively high amount of energy during their extraction process. • Manufacturing process (process): Most of the fibre reinforced polymer products have higher embodied energy than the traditional products during the manufacturing process stage. • Usage stage: Fibre reinforced polymer products perform significantly better than the traditional products at the usage stage. This is owing to their light-weight and corrosive resistance properties. • End-of-Life stage: Despite many advantages, fibre reinforced polymer products have the shortcoming at the end-of-life stage where the composite products are currently 100% landfill but the traditional product such as steel and aluminium is 65 to 70% recyclable. As a conclusion, based on the defined scopes and assumptions of this analysis, it was found that fibre reinforced polymer products are estimated to perform better than the traditional products in terms of their embodied

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 1 - Page 4 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

Manufacturing Processes Developed in the 1950’s by the person considered by many to be “the father of composites,” W. Brant Goldsworthy, pultrusion is the process of “pulling” raw composites through a heated die creating a continuous composite profile.

While the structural products are generally manufactured by the pultrusion process, there are other FRP products supplied by Wagners CFT which are manufactured using other processes appropriate to the product. Some of these processes include:

The term pultrusion combines the words, “pull” and “extrusion”. Extrusion is the pushing of material, such as a billet of aluminum, through a shaped die, whereas pultrusion, is the pulling of material, such as fibre and resin, through a shaped die.

• Hand layup

The pultrusion process starts with racks holding rolls of fibre roving. The fibre reinforcement used by Wagners CFT is glass fibre. This raw fibre is pulled off the racks and is guided to the necessary shape, orientation and layers before entering a resin injection system. A surface veil is incorporated to improve surface finish and provide resistance to ultraviolet (UV) degradation.

• Infusion

The fibre reinforcement becomes fully injected (wetted-out) with the catalysed resin such that all the fibre filaments are thoroughly saturated with the resin mixture. This wetted fibre then enters the heated curing die. The heat initiates a chemical reaction in the resin which causes it to harden and the finished profile exits the die and is subsequently cooled. The movement for the process is created by puller clamps which act on the finished product and pull it on a continuous basis.

• Injection moulding • Filament winding

Quality ISO 9001 Certification: Wagners has ISO 9001 certification accredited by SAI Global.

At the end of this pultrusion machine is a moving cut-off saw. The pultruded profiles are cut to the specific length and stacked. Glass Rovings

Surface Veil

Pultrusion Die & Heaters

Pulling Mechanism

Resin Injection Guides

Moving Cut-off Saw

Finished Product

Quality ISO 9001

Pultrusion Process

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 1 - Page 5 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

Notations & Abbreviations Symbol

Description

Ag

gross area of a cross-section

b

width of a section

Symbol

Description

rx

radius of gyration about the major principal x-axis

ry

radius of gyration about the minor principal y-axis

Bonded Rectangular Beam

RHS

Rectangular Hollow Section

C

torsional modulus for a cross-section; or Celcius

SHS

Square Hollow Section

d

depth of a section

ELc

longitudinal compression modulus of elasticity

ELt

longitudinal tension modulus of elasticity

UV

Ultra Violet

ETc

transverse compression modulus of elasticity

Vr

fibre volume fraction

transverse tension modulus of elasticity

v

total twist

BRB

ETt e

Tg

glass transition temperature

t

thickness of a section

Wr

deviation from straightness

fibre mass fraction

Fibre Reinforced Polymer (or plastic)

x

major principal axis co-ordinate

fLc

longitudinal compressive strength

x1

concavity of a side of a square or rectangular hollow section

FRP fLt

longitudinal tensile strength

x2

convexity of a side of a square or rectangular hollow section

fLv

in-plane shear strength – longitudinal

y

minor principal axis co-ordinate

fTc

transverse compressive strength

Zn

elastic section modulus about the n-axis through the corners of a SHS

fTt

transverse tensile strength

Zx

elastic section modulus about the major principal x-axis

fiv

interlaminar shear strength

Zy

elastic section modulus about the minor principal y-axis

GL

in-plane shear modulus of elasticity – longitudinal

aL

coefficient of thermal expansion - longitudinal

In

second moment of area about the n-axis through the corners of a SHS

Dv

deviation from verticality of a web Poisson’s ratio associated with transverse strain when strained in the longitudinal direction Poisson’s ratio associated with longitudinal strain when strained in the transverse direction density of material

Ix

second moment of area about the cross-section major principal x-axis

nL

Iy

second moment of area about the cross-section minor principal y-axis

J

torsion constant for a cross-section

nT

n

axis through the corners of a SHS

ro

outside corner radius

ri

inside corner radius

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

r

Version 04 • July 2016 • Part 1 - Page 6 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

Part 2: Structural Hollow Sections

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 2 - Page 1 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

SQUARE HOLLOW SECTIONS – WCFT Grade GV36-S Table 2.1

ro

n

DIMENSIONS & SECTION PROPERTIES

ri

x

SQUARE HOLLOW SECTIONS

d

t

y

WCFT Grade GV36-S Fibre Reinforced Polymer (FRP)

b

PRODUCT CODE

x

n

DIMENSIONS

y

SECTION PROPERTIES

d

b

t

Outside Corner Radius ro

per m

External Surface Area per m

lx

Zx

rx

ln

Zn

J

C

mm

mm

mm

mm

mm

kg/m

m2/m

mm2

106mm4

103mm3

mm

106mm4

103mm3

106mm4

103mm3

Designation Depth

Width

Thick.

Inside Corner Radius ri

Mass

Gross Section Area Ag

About x- and y-axis

About n-axis

Torsion Torsion Constant Modulus

STR-VSHS-100x100x5.2

WCFT

100

x

100

x

5.2

SHS

10.0

4.75

3.87

0.383

1910

2.80

56.1

38.4

2.81

42.3

4.55

84.3

STR-VSHS-125x125x6.4

WCFT

125

x

125

x

6.4

SHS

10.0

4.75

6.03

0.483

2970

6.89

110

48.2

6.90

81.9

10.9

163

NOTE: The grade is a WCFT proprietary grade defined by the mechanical and physical properties specified in this section.

Supply Conditions

Mass & Bundling

Finish

Currently all SHS product is manufactured to order. As such there is no standard pack size. Contact Wagner CFT Manufacturing for more details relevant to your specific requirement.

The standard finish for the SHS product is painted. Contact Wagner CFT Manufacturing for more details relevant to your specific requirement.

Lengths Square Hollow Sections (SHS) can be manufactured to any length up to 12 metres. Longer lengths are possible subject to negotiation. Contact Wagner CFT Manufacturing for more details relevant to your specific requirement.

Explanation of grade designation (e.g. WCFT Grade GV36-S): G = Glass fibre reinforcement V = Vinyl Ester resin 36 = nominal tensile modulus of elasticity - longitudinal (GPa) S = Standard

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Post-Processing Wagners CFT are able to provide members cut to length with holes and inserts in accordance with Client drawings. Contact Wagners CFT for further details and pricing.

MSDS - FRP Structural Hollow Sections This product is not classified as hazardous according to the criterion of the NOHSC Australia. Consult MSDS No. WCFT 1004 for details at www.wagnercft.com.au/technical/. Product Code designation (e.g. STR-VSHS-100x100x5.2): STR = Structural Profile V = Vinyl Ester resin SHS = Square Hollow Section

Version 04 • July 2016 • Part 2 - Page 2 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

Mechanical Properties

Composite Materials

Property

Notation

Value

Unit

Tensile Strength – Longitudinal

fLt

610

MPa

Tensile Modulus of Elasticity – Longitudinal

ELt

36300

MPa

Poisson’s Ratio – Longitudinal

nL

0.28

Tensile Strength – Transverse

fTt

55.0

MPa

Tensile Modulus of Elasticity – Transverse

ETt

10800

MPa

Poisson’s Ratio – Transverse

nT

0.09

Compressive Strength – Longitudinal

fLc

485

MPa

Compressive Modulus of Elasticity – Longitudinal

ELc

33300

MPa

Compressive Strength – Transverse

fTc

120

MPa

Compressive Modulus of Elasticity – Transverse

ETc

11600

MPa

In-Plane Shear Strength – Longitudinal

fLv

84.0

MPa

In-Plane Shear Modulus of Elasticity – Longitudinal

GL

4280

MPa

Interlaminar Shear Strength

fiv

44.0

MPa

Test Method ISO 527-4

ISO 527-4

Component Reinforcement

Continuous ECR Type glass fibre

Matrix

Vinyl Ester resin

Veil

Thermoplastic non-woven

Additives

Proprietary catalysts, mould release and polymer additives

NOTE: For further information contact Wagners CFT.

STRUCTURAL HOLLOW SECTIONS DIMENSIONAL TOLERANCES

ASTM D6641 ASTM D6641 ASTM D7078 ASTM D2344

NOTE: The values in the table are the characteristic values to be used for design in normal ambient conditions. It does not include adjustment factors to account for temperature, humidity, and chemical environments.

Material

Parameter

Tolerance

Depth, d

± 0.5% with a minimum of ± 0.5 mm

Width, b

± 0.5% with a minimum of ± 0.5 mm

Thickness, t

± 10%

Outside corner radius, ro

± 0.5 mm

Concavity, x1 Convexity, x2

≤ 0.8% with a minimum of 0.5 mm

Illustration

t

d ro

b

t



d b

ro

side dimension b or d

side dimension b or d

Physical Properties Property Density

Notation

Value

Unit

Test Method

r

2030

kg/m3

ASTM D792

Barcol Hardness

60

ASTM D2583

Water Absorption

0.2

%

ISO 62 ASTM D7028

Glass Transition Temperature

Tg

130

°C

Fibre Mass Fraction

Wr

77.4

%

Fibre Volume Fraction

Vr

57.7

%

Coefficient of Thermal Expansion – Longitudinal

aL

5.03x10-6

/ °C

NOTE: The values in the table are mean values obtained from tests at ambient temperature and relative humidity.

ISO 1172

x1 Squareness of sides

90º ± 1º

Twist, v

≤ 2 mm + 0.5 mm per metre length

x2

v

Straightness, e (in any one plane)

≤ 0.1% of total length e

ISO 11359-2 Mass of a section length

± 4%

Length of a member

- 0, + 20 mm

NOTE: The tolerance on member length applies to manufactured product only. Tolerances on post-processed (fabricated) product are determined on a project by project basis. Contact Wagners CFT for details.

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 2 - Page 3 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

RECTANGULAR HOLLOW SECTIONS – WCFT Grade GV36-S

Table 2.2

ro

DIMENSIONS & SECTION PROPERTIES

ri t

y

x

RECTANGULAR HOLLOW SECTIONS

d

WCFT Grade GV36-S Fibre Reinforced Polymer (FRP)

y

b

PRODUCT CODE

DIMENSIONS Outside Corner Radius ro

Designation Depth

Width

Thick.

d

b

t

mm STR-VRHS-100x75x5

WCFT

100

mm x

75

mm x

5.0

RHS

x

SECTION PROPERTIES Inside Corner Radius ri

per m

External Surface Area per m

Gross Section Area Ag

lx

Zx

rx

ly

Zy

ry

J

C

mm2

106mm4

103mm3

mm

106mm4

103mm3

mm

106mm4

103mm3

1580

2.14

42.8

36.8

1.37

36.5

29.4

2.76

59.2

Mass

mm

mm

kg/m

m2/m

10.0

4.75

3.21

0.333

About x-axis

Torsion Constant

About y-axis

Torsion Modulus

NOTE: The grade is a WCFT proprietary grade defined by the mechanical and physical properties specified in this section.

Supply Conditions

Mass & Bundling

Finish

Currently all RHS product is manufactured to order. As such there is no standard pack size. Contact Wagner CFT Manufacturing for more details relevant to your specific requirement.

The standard finish for the RHS product is painted. Contact Wagner CFT Manufacturing for more details relevant to your specific requirement.

Lengths Rectangular Hollow Sections (RHS) can be manufactured to any length up to 12 metres. Longer lengths are possible subject to negotiation. Contact Wagner CFT Manufacturing for more details relevant to your specific requirement.

Explanation of grade designation (e.g. WCFT Grade GV36-S): G = Glass fibre reinforcement V = Vinyl Ester resin 36 = nominal tensile modulus of elasticity - longitudinal (GPa) S = Standard

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Post-Processing Wagners CFT are able to provide members cut to length with holes and inserts in accordance with Client drawings. Contact Wagners CFT for further details and pricing.

MSDS - FRP Structural Hollow Sections This product is not classified as hazardous according to the criterion of the NOHSC Australia. Consult MSDS No. WCFT 1004 for details at www.wagnercft.com.au/technical/.

Product Code designation (e.g. STR-VRHS-100x100x5.2): STR = Structural Profile V = Vinyl Ester resin RHS = Rectangular Hollow Section

Version 04 • July 2016 • Part 2 - Page 4 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

RECTANGULAR HOLLOW SECTIONS – WCFT Grade GV36-S Mechanical Properties

Composite Materials

Property

Notation

Value

Unit

Tensile Strength – Longitudinal

fLt

570

MPa

Tensile Modulus of Elasticity - Longitudinal

ELt

37600

MPa

Poisson’s Ratio – Longitudinal

nL

0.30

Tensile Strength – Transverse

fTt

35.0

MPa

Tensile Modulus of Elasticity - Transverse

ETt

9190

MPa

Poisson’s Ratio – Transverse

nT

0.07

Compressive Strength – Longitudinal

fLc

425

MPa

Compressive Modulus of Elasticity - Longitudinal

ELc

34000

MPa

Compressive Strength – Transverse

fTc

108

MPa

Compressive Modulus of Elasticity - Transverse

ETc

11000

MPa

In-Plane Shear Strength - Longitudinal

fLv

54.0

MPa

In-Plane Shear Modulus of Elasticity - Longitudinal

GL

4690

MPa

Interlaminar Shear Strength

fiv

42.0

MPa

Test Method ISO 527-4

ISO 527-4

Component

Material

Reinforcement

Continuous ECR Type glass fibre

Matrix

Vinyl Ester resin

Veil

Thermoplastic non-woven

Additives

Proprietary catalysts, mould release and polymer additives

NOTE: For further information contact Wagners CFT.

ASTM D6641 ASTM D6641 ASTM D7078 ASTM D2344

NOTE: The values in the table are the characteristic values to be used for design in normal ambient conditions. It does not include adjustment factors to account for temperature, humidity, and chemical environments.

Physical Properties Property

Notation r

Density

Value

Unit

Test Method

2030

kg/m3

ASTM D792

Barcol Hardness

60

ASTM D2583

Water Absorption

0.2

%

ISO 62 ASTM D7028

Glass Transition Temperature

Tg

130

°C

Fibre Mass Fraction

Wr

77.4

%

Fibre Volume Fraction

Vr

57.7

%

Coefficient of Thermal Expansion – Long.

aL

5.03x10-6

/ °C

NOTE: The values in the table are mean values obtained from tests at ambient temperature and relative humidity.

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

ISO 1172 ISO 11359-2

Unpainted SHS Section

Version 04 • July 2016 • Part 2 - Page 5 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

Part 3: Bonded Structural Sections

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 3 – Page 1 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

BONDED RECTANGULAR BEAMS – WCFT Grade GV36-S ro ri t

y

Table 4.1

DIMENSIONS & SECTION PROPERTIES

d

x

BONDED RECTANGULAR BEAMS

x

WCFT Grade GV36-S Fibre Reinforced Polymer (FRP)

b

PRODUCT CODE

y

DIMENSIONS Outside Corner Radius ro

Designation Depth

Width

Thick.

d

b

t

mm

mm

mm

SECTION PROPERTIES Inside Corner Radius ri

per m

External Surface Area per m

Gross Section Area Ag

lx

Zx

rx

ly

Zy

ry

J

mm2

106mm4

103mm3

mm

106mm4

103mm3

mm

106mm4

Mass

About x-axis

Torsion Constant

About y-axis

mm

mm

kg/m

m2/m

BRB

10.0

4.75

30.1

1.57

14800

498

1595

183

34.4

551

48.2

94.3

6.40

BRB

10.0

4.75

24.1

1.30

11900

260

1038

148

27.5

441

48.2

72.4

x

6.40

BRB

10.0

4.75

18.1

1.03

8910

113

605

113

20.7

330

48.2

50.8

125

x

6.40

BRB

10.0

4.75

12.1

0.756

5940

37.0

296

78.9

13.8

220

48.2

30.0

x

100

x

5.20

BRB

10.0

4.75

19.3

1.27

9530

205

818

147

14.0

280

38.4

39.2

x

100

x

5.20

BRB

10.0

4.75

15.5

1.05

7620

106

532

118

11.2

224

38.4

30.1

300

x

100

x

5.20

BRB

10.0

4.75

11.6

0.828

5720

46.5

310

90.2

8.41

168

38.4

21.2

200

x

100

x

5.20

BRB

10.0

4.75

7.74

0.606

3810

15.1

151

63.0

5.61

112

38.4

12.5

STR-VBRB-625x125x6.4

WCFT

625

x

125

x

6.40

STR-VBRB-500x125x6.4

WCFT

500

x

125

x

STR-VBRB-375x125x6.4

WCFT

375

x

125

STR-VBRB-250x125x6.4

WCFT

250

x

STR-VBRB-500x100x5.2

WCFT

500

STR-VBRB-400x100x5.2

WCFT

400

STR-VBRB-300x100x5.2

WCFT

STR-VBRB-200x100x5.2

WCFT

NOTE: The grade is a WCFT proprietary grade defined by the mechanical and physical properties specified in this section.

Product Code designation (e.g. STR-VBRB-200x100x5.2): STR = Structural Profile V = Vinyl Ester resin BRB = Bonded Rectangular Beam

Explanation of grade designation (e.g. WCFT Grade GV36-S): G = Glass fibre reinforcement V = Vinyl Ester resin 36 = nominal tensile modulus of elasticity - longitudinal (GPa) S = Standard

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 3 – Page 2 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

BONDED RECTANGULAR BEAMS – WCFT Grade GV36-S Mechanical Properties

Composite Materials

Property

Notation

Value

Unit

Tensile Strength – Longitudinal

fLt

610

MPa

Tensile Modulus of Elasticity – Longitudinal

ELt

36300

MPa

Poisson’s Ratio – Longitudinal

νL

0.28

Tensile Strength – Transverse

fTt

55.0

MPa

Tensile Modulus of Elasticity – Transverse

ETt

10800

MPa

Poisson’s Ratio – Transverse

νT

0.09

Compressive Strength – Longitudinal

fLc

500

MPa

Compressive Modulus of Elasticity – Longitudinal

ELc

33300

MPa

Compressive Strength – Transverse

fTc

120

MPa

Compressive Modulus of Elasticity – Transverse

ETc

11600

MPa

In-Plane Shear Strength – Longitudinal

fLv

84.0

MPa

In-Plane Shear Modulus of Elasticity – Longitudinal

GL

4280

MPa

Interlaminar Shear Strength

fiv

44.0

MPa

Test Method ISO 527-4

ρ

Density

Reinforcement

Continuous ECR Type glass fibre

Matrix

Vinyl Ester resin

Veil

Thermoplastic non-woven

Additives

Proprietary catalysts, mould release and polymer additives

ISO 527-4

ASTM D6641

Adhesive Properties

ASTM D6641

The adhesive used for Bonded Rectangular Beams is Tenchniglue-HP R26 produced by ATL Composites Pty Ltd. It is a thixotropic, solvent free, toughened epoxy resin which is mixed with H26 hardener.

ASTM D7078 ASTM D2344

Physical Properties Notation

Material

NOTE: For further information contact Wagners CFT.

NOTE: The values in the table are the characteristic values to be used for design in normal ambient conditions. It does not include adjustment factors to account for temperature, humidity, and chemical environments.

Property

Component

Value

Unit

Test Method

2030

kg/m3

ASTM D792

Barcol Hardness

60

Water Absorption

0.2

%

ISO 62 ASTM D7028

Property

Notation

Value

Unit

Test Method

Tensile Strength

ft

34.1

MPa

ISO 527-2

Tensile Modulus

Et

2409

MPa

ISO 527-2

Lap Shear Strength

fv

11.9

MPa

ASTM D3161

HDT

85

°C

Heat Deflection Temperature

ISO 75

NOTES: 1. The properties in the table are as per the ATL Engineering Data sheet dated 23/9/09. 2. The values in the table are based on a cure schedule of 24 hours @ ambient + 8 hours @ 80 °C. 3. The values in the table are the design values to be used in normal ambient conditions. It does not include adjustment factors to account for temperature, humidity, and chemical environments.

ASTM D2583

Glass Transition Temperature

Tg

130

°C

Fibre Mass Fraction

Wr

77.4

%

Fibre Volume Fraction

Vr

57.7

%

Coefficient of Thermal Expansion – Longitudinal

aL

5.03x10-6

/ °C

ISO 1172 ISO 11359-2

NOTE: The values in the table are mean values obtained from tests at ambient temperature and relative humidity.

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 3 – Page 3 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

BONDED RECTANGULAR BEAMS – WCFT Grade GV36-S BONDED RECTANGULAR BEAMS DIMENSIONAL TOLERANCES

Supply Conditions

Parameter

Finish The standard finish for the BRB product is painted.

Lengths Bonded Rectangular Beams (BRB) can be manufactured to any length up to 12 m. Longer lengths are possible subject to negotiation.

Mass & Bundling Currently all BRB product is manufactured to order. As such there is no standard pack size.

Tolerance

Depth, d

± 0.5% with a minimum of ± 0.5 mm

Width, b

± 0.5% with a minimum of ± 0.5 mm

Thickness, t

± 10%

Outside corner radius, ro

± 0.5 mm

Post-Processing

Illustration

t

d

ro

b

side dimension b or d

Wagners CFT are able to provide members cut to length with holes and inserts in accordance with Client drawings.

Concavity, x1 Convexity, x2

≤ 0.8% with a minimum of 0.5 mm

x1

MSDS - FRP Structural Hollow Sections This product is not classified as hazardous according to the criterion of the NOHSC Australia. Consult MSDS No. WCFT 1004 for details at www.wagnercft.com.au/technical/. NOTE: Contact Wagner CFT Manufacturing for more details relevant to your specific requirement.

Bonded Section as a Bearer

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

side dimension b or d

x2 ∆v

Deviation from verticality, Δv

± 2 mm

Twist, v

≤2 mm + 0.5 mm per metre length

Straightness, e (in any one plane)

≤ 0.1% of total length

Mass of a section length

± 4%

Length of a member

- 0, + 20 mm

d

v

e

NOTE: The tolerance on member length applies to manufactured product only. Tolerances on post-processed (fabricated) product are determined on a project by project basis. Contact Wagners CFT for details.

Version 04 • July 2016 • Part 3 – Page 4 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

Part 4: Piping, Casing & Tubing

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 4 – Page 1 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

PIPING, CASING & TUBING Our standard Glass Reinforced Epoxy (GRE) casing, tubing and pipe products are mostly manufactured by filament winding process, with the main material being fibre glass rovings and acid anhydride epoxy resin.

Connection types

Wagner’s has been manufacturing or supplying these materials for different applications for more than 10 years and continues to expand these products with even better and more reliable designs.

Applications

Availability Casing and tubing is available in a variety of sizes up to 16” Diameter (407mm) with a maximum pressure rating of 5000 psi (34.47 MPa).

Product Characteristics • • • • • • • • • •

Light Weight Easily transportable Low surface co-efficient, maintains this throughout the service life Corrosion Resistant Excellent pressure capacity Long service Life- 20 years Low Maintenance Excellent flow Characteristics Electrically non-conductive Low installation costs

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Vertical Gas Wells Lateral Gas well Reinjection Wells Water Monitoring Wells Replacing Corroded Steel Liners Chemical Disposal Wells In seam Coal degassing

The dimensional range of the composite casing ranges from 38mm to 405mm in diameter.

Pressure & Temperature Wagners composite casing offers a long service life with high-pressure resistance and good corrosion resistance. It has a working pressure range up to 25 MPa and a high working temperature of up to 100°C.

Installation & Service Wagners composite casing is fitted with a screw connection allowing for a perfect seal. The composite material causes very little friction leaving little to no build up inside the tubing.

The GRE high-pressure casing is designed and manufactured according to the following API standards. API 5B API 5B1 API 15HR API 15LR

• • • • • • •

Dimensional Range

Connection methods and Standards • • • •

• EUE 8 RND , Tube and Collar or upset end • Buttress Threads, Tube and collar, upset end and flush joint

Durability, Chemicals and Environment The 25 year design allows the Wagners Composite Casing to not rust nor cause any leaks or contaminate the underground water systems. These tubular sections are highly resistant to salt water and other chemicals making it the perfect material to use in harsh salt water environments. There is a chemicals resistance table available on our website.

Version 04 • July 2016 • Part 4 – Page 2 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

Wagners GRE Casing SI Units Nominal Dia.

Thread Form

Connection Type

Inches

BTC or RND

T&C, FJ or EUE

Inches

BTC or RND

T&C, FJ or EUE

mm

mm

mm

PCT-EBTC-244x12

9 5/8”

BTC

Tube and Collar

223.00

247.00

PCT-EBTC-244x13

9 5/8”

BTC

Tube and Collar

215.90

PCT-EBTC-178x16

7”

BTC

Tube and Collar

PCT-ERND-178x10

7”

8 RND Long

PCT-EBTC-178x10

7”

PCT-EBTC-178x8

Rated ID

PRODUCT CODE

OD

Wall

Ultimate

Collar OD

Weight Burst

Collapse

Tensile

Burst

Collapse

Tensile

Compression

mm

MPa

MPa

Kgs

MPa

MPa

kgs

kgs

kg/m

12.00

26.00

9

6

44799

20.50

9.00

67,199

97,280

21

247.00

15.55

308.17

12

8

57176

27.44

11.66

85,763

124,154

27

139.70

172.50

16.40

222.25

23

18

57945

65.09

21.70

74,501

97,977

17

Tube and Collar

152.50

172.50

10.00

205.00

15

8

27591

38.00

12.00

41,386

61,162

11.60

BTC

Tube and Collar

152.5

172.5

10.00

205.00

15

8

26176

38.00

12.00

41,386

61,162

11.60

7”

BTC

Tube and Collar

156.50

172.50

8.00

199.23

12

6

21198

29.89

9.11

33,517

49,532

9.80

PCT-EBTC-178x6

7”

BTC

Tube and Collar

159.80

172.50

6.50

205.00

10

5

16995

24.00

7.00

26,871

39,710

7.90

PCT-EBTC-178x6P

7” Perf

BTC

Tube and Collar

159.80

172.50

6.50

205.0

n/a

n/a

13936

n/a

n/a

22,034

32,562

8.80

Product Code designation (e.g. PCT-EBTC-244x12): PCT = Piping Casing Tubing E = Epoxy resin BTC = Buttress Thread RND = 8 Round Thread T&C = Tube and Collar FJ = Flush Joint EUE = External Upset Ends

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 4 – Page 3 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

Wagners GRE Casing Imperial Measurements Nominal Dia

Thread Form

Connection Type

Inches

BTC or RND

T&C, FJ or EUE

Inches

BTC or RND

T&C, FJ or EUE

inch

inch

inch

PCT-EBTC-244x12

9 5/8”

BTC

Tube and Collar

8.78

9.72

PCT-EBTC-244x13

9 5/8”

BTC

Tube and Collar

8.50

PCT-EBTC-178x16

7”

BTC

Tube and Collar

PCT-ERND-178x10

7”

8 RND Long

PCT-EBTC-178x10

7”

PCT-EBTC-178x8

PRODUCT CODE

Rated ID

OD

Wall

Ultimate

Collar OD

Weight Burst

Collapse

Tensile

Burst

Collapse

Tensile

Compression

inch

psi

psi

lbs

psi

psi

lbs

lbs

ppf

0.47

11.65

1292

932

98766

2,972

1,305

148,148

214,465

14.1

9.72

0.61

12.13

1730

1208

126050

3,980

1,692

189,075

273,713

18.0

5.50

6.79

0.65

8.75

3331

2665

127749

9,438

3,146

164,248

215,843

11.4

Tube and Collar

6.00

6.79

0.39

8

2210

1163

20827

5,525

1,745

91,241

134,839

7.8

BTC

Tube and Collar

6.00

6.79

0.39

8

2210

1163

57707

5,525

1,745

91,241

134,839

7.8

7”

BTC

Tube and Collar

6.16

6.79

0.31

8

1734

897

46734

4,336

1,321

73,891

109.199

6.6

PCT-EBTC-178x6

7”

BTC

Tube and Collar

6.29

6.79

0.26

8

1396

679

37468

3,490

1,018

59,240

87,546

5.3

PCT-EBTC-178x6P

7” Perf

BTC

Tube and Collar

6.29

6.79

0.26

8

n/a

n/a

30723

n/a

n/a

48,576

71,788

5.2

Product Code designation (e.g. PCT-EBTC-244x12): PCT = Piping Casing Tubing E = Epoxy resin BTC = Buttress Thread RND = 8 Round Thread T&C = Tube and Collar FJ = Flush Joint EUE = External Upset Ends

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 4 – Page 4 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

WAGNERS GRE TUBING Nominal Sizes PRODUCT CODE

Dia

ID

OD

Wall

Collar OD

Weight

Int

Collapse

Tensile

Burst

Collapse

Tensile

Inch

mm

mm

mm

mm

kg/m

psi

psi

kgs

psi

psi

kgs

PCT-ERND-38.1x2.9

38.1

43.9

2.9

64

0.89

1494

1578

2000

3734

3944

6100

PCT-ERND-38.1x3.4

38.1

44.9

3.4

69

1.06

1755

1868

2400

4386

4669

7300

38.1

46.3

4.1

69

1.37

2001

2076

2850

5003

5191

8980

PCT-ERND-38.1x5.7

38.1

49.5

5.7

69

1.74

2494

2494

4200

6235

6235

13060

PCT-ERND-38.1x6.9

38.1

51.9

6.9

69

1.96

3002

2871

5100

7504

7178

15100

PCT-ERND-49.5X3.2

49.5

55.9

3.2

76

1.58

1247

1346

2800

3118

3364

8980

PCT-ERND-49.5X4.2

49.5

57.9

4.2

84

1.82

1494

1543

4000

3734

3857

12200

49.5

58.7

4.6

84

2.34

1755

1798

4400

4386

4495

13400

49.5

60.1

5.3

84

2.47

2001

2030

5300

5003

5075

15920

PCT-ERND-47.8X6.6

47.8

61

6.6

89

2.84

2494

2465

5300

6235

6163

18770

PCT-ERND-47.8X7.9

47.8

63.6

7.9

89

3.1

3002

2796

7340

7504

6989

21630

PCT-ERND-61.7X3.9

61.7

69.5

3.9

89

2.16

1247

1305

4450

3118

3263

13420

PCT-ERND-61.7X4.7

61.7

71.1

4.7

99

2.63

1494

1508

5510

3734

3770

16320

61.7

72.3

5.3

99

3.18

1755

1740

61420

4386

4350

18770

61.7

73.1

5.7

99

3.38

2001

1972

6930

5003

4930

20820

PCT-ERND-56.5X7.9

56.5

72.3

7.9

104

4.09

2494

2436

8160

6235

6090

24410

PCT-ERND-56.5X9.5

56.5

75.5

9.5

104

4.4

3002

2726

8980

7504

6815

27350

PCT-ERND-38.1x4.1

PCT-ERND-49.5X4.6 PCT-ERND-49.5X5.3

PCT-ERND-61.7X5.3 PCT-ERND-61.7X5.7

1 1/2”

2 3/8”

2 7/8”

Product Code designation (e.g. PCT-ERND-38.1x2.9): PCT = Piping Casing Tubing E = Epoxy resin BTC = Buttress Thread RND = 8 Round Thread T&C = Tube and Collar FJ = Flush Joint EUE = External Upset Ends

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 4 – Page 5 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

WAGNERS GRE TUBING CONTINUED Nominal Sizes Dia

ID

OD

Wall

Collar OD

Weight

Int

Collapse

Tensile

Burst

Collapse

Tensile

Inch

mm

mm

mm

mm

kg/m

psi

psi

kgs

psi

psi

kgs

PCT-ERND-76x4.6

76

85.2

4.6

109

3.27

1247

1230

6530

3118

3074

19590

PCT-ERND-76x5.7

76

87.4

5.7

117

3.65

1494

1485

8160

3734

3712

24490

76

88.8

6.4

117

4.46

1755

1711

8980

4386

4278

27760

76

90

7

117

5.21

2001

1943

10610

5003

4858

31840

PRODUCT CODE

PCT-ERND-76x6.4

3 1/2”

PCT-ERND-76x7 PCT-ERND-69.1X9.4

69.1

87.9

9.4

124

6.09

2494

2378

11430

6235

5945

34690

PCT-ERND-95.3X5.7

95.3

106.7

5.7

134

3.96

1247

1177

10610

3118

2944

31800

PCT-ERND-95.3X7.1

95.3

109.5

7.1

144

4.53

1494

1421

13060

3734

3553

39190

PCT-ERND-95.3X7.9

95.3

111.1

7.9

144

5.85

1755

1688

13870

4386

4220

42040

PCT-ERND-95.3X9.7

95.3

114.7

9.7

144

6.76

2001

1885

14600

5003

4713

44370

PCT-ERND-85.1X11.4

85.1

107.9

11.4

156

7.51

2494

2262

16300

6235

5655

48980

PCT-ERND-101X7

101

115

7

135

5.04

1000

600

13154

4200

1500

40824

PCT-ERND-102X8

102

118

8

147

5.83

1500

900

14969

5000

2700

46721

95

116

10.5

147

7.07

2000

1600

16330

5600

4700

49306

PCT-ERND-85X12

85

109

12

147

8.06

2500

3400

17373

6000

10000

52209

PCT-ERND-85X16.5

85

118

16.5

160

8.33

3000

4500

21138

6000

10000

63504

PCT-ERND-95X10.5

4”

4 1/2”

Product Code designation (e.g. PCT-ERND-38.1x2.9): PCT = Piping Casing Tubing E = Epoxy resin BTC = Buttress Thread RND = 8 Round Thread T&C = Tube and Collar FJ = Flush Joint EUE = External Upset Ends

Wagners GRE Tubing PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 4 – Page 6 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

Part 5: Reinforcing

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 5 – Page 1 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

FRP/Basalt Rebar Reinforced Concrete is a common building material for construction of facilities and structures. While concrete has high compressive strength, it has limited tensile strength. To overcome these tensile limitations, reinforcing bars are used in the tension side of concrete structures, and steel has historically been used as an effective and cost-efficient reinforcement material. However, steel is susceptible to oxidation (rust), especially in coastal areas, locations where salt contaminated aggregates are used in the concrete mixture, and sites where aggressive chemicals and ground conditions exist. Where corrosion of steel reinforcement occurs, the resulting materials have a larger volume (2-5 times) than the metal product from which they were originally derived, leading eventually to cracking and spalling and further deterioration of the steel. The combination of ongoing deterioration and loss of reinforcement properties ultimately requires potentially significant and expensive outlays for repair and maintenance, and possibly the endangerment of the structure itself.

• Structures built in or close to sea water - quays, retaining walls, piers, jetties, caissons, decks, piles, bulkheads, floating structures, canals, roads and buildings, offshore platforms, swimming pools and aquariums. • Applications subjected to corrosive agents - wastewater treatment plants, petrochemical plants, pulp/paper mills, liquid gas plants, pipelines / tanks for fossil fuel, cooling towers, chimneys, • Applications requiring low electric conductivity or electromagnetic neutrality - aluminium and copper smelting plants, manholes for electrical and telephone communication equipment, bases for transmission / telecommunication towers, airport control towers, magnetic resonance imaging in hospitals, railroad crossing sites and specialized military structures. • Tunnelling / boring applications requiring reinforcement of temporary concrete structures - mining walls, underground rapid transit structures and underground vertical shafts. Thermally sensitive applications - apartment patio decks, thermally insulated concrete housing and basements, thermally heated floors and conditioning rooms. • Weight sensitive structures - concrete construction in areas of poor load bearing soil conditions, remote geographical locations, sensitive environmental areas, or active seismic sites posingspecial issues that the use of lightweight reinforcement will solve. • Thermally sensitive applications - apartment patio decks, thermally insulated concrete housing and basements, thermally heated floors and conditioning rooms.

Applications & the Benefits of FRP/Basalt Rebar • Corrosion Resistance - will not rust, and are impervious to the action of salt ions, chemicals, and the alkalinity inherent in concrete. • Superior Tensile Strength - composite rebar offers a tensile strength up to twice that of steel. • Thermal Expansion - Basalt rebar offers a level of thermal expansion comparable to concrete. • Electrical and Magnetic Neutrality - contains no metal, and will not interfere with the operation of sensitive electronic devices such as medical MRI units or electronic testing devices. • Thermal insulation - highly efficient in resisting heat transfer, such as from building exteriors to interiors. • Lightweight - weighs approximately one-quarter the weight of an equivalent size steel bar, offering significant savings in both placement and use. One man can easily lift a 150 m coil of 10 mm basalt rebar!

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 5 – Page 2 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

Glass ‘GFRP’ Rebar Technical Data PROPERTIES OF GFRP REBAR Diameter (mm)

ASTM Diameter (mm)

Cross-Section Area (mm2)

Density (g/cm3)

Weight (g/m)

Ultimate Tensile (kN)

Ultimate Tensile (MPa)

Ultimate Shear (MPa)

E - Modulus (GPa)

3

-

7

2.2

16

13.5

1900

>150

>40

4

-

12

2.2

32

18

1500

>150

>40

6

#6

28

2.2

51

36

1280

>150

>40

8

-

50

2.2

98

54

1080

>150

>40

10

#10

73

2.2

150

72

980

>150

>40

12

-

113

2.1

210

99

870

>150

>40

14

-

153

2.1

275

117

764

>150

>40

16

#16

198

2.1

388

149

752

>150

>40

18

-

254

2.1

485

189

744

>150

>40

20

-

314

2.1

570

225

716

>150

>40

22

#22

388

2.1

700

270

695

>150

>40

25

#25

506

2.1

970

342

675

>150

>40

28

-

615

2.1

1195

405

658

>150

>40

30

-

706

2.0

1350

450

637

>150

>40

32

#32

804

2.0

1520

504

636

-

>40

34

-

907

2.0

1800

540

595

-

>40

36

#36

1017

2.0

2044

585

575

-

>40

40

-

1256

2.0

2380

640

509

-

>40

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 5 – Page 3 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

Basalt ‘BFRP’ Rebar Technical Data PROPERTIES OF BFRP REBAR Diameter (mm)

ASTM Diameter (mm)

Cross-Section Area (mm2)

Density (g/cm3)

Weight (g/m)

Ultimate Tensile (kN)

Ultimate Tensile (MPa)

Ultimate Shear (MPa)

E - Modulus (GPa)

3

-

7.1

2.2

15.6

14.5

2050

>150

>40

4

-

12.6

2.2

27.6

20.4

1620

>150

>40

6

#6

28.3

2.2

62.2

38.9

1377

>150

>40

8

-

50.3

2.2

110.6

58.1

1156

>150

>40

10

#10

78.5

2.2

172.8

82.6

1052

>150

>40

12

-

113.1

2.2

248.8

105.9

937

>150

>40

14

-

153.9

2.2

338.7

126.9

824

>150

>40

16

#16

201.1

2.2

442.3

162.4

808

>150

>40

18

-

254.5

2.2

559.8

203.5

800

>150

>40

20

-

314.2

2.2

691.2

241.1

768

>150

>40

22

#22

380.1

2.2

836.3

283.0

745

>150

>40

25

#25

490.9

2.2

1079.9

354.5

722

>150

>40

28

-

615.8

2.2

1354.7

431.4

701

>150

>40

30

-

706.9

2.2

1555.1

480.3

680

>150

>40

32

#32

804.2

2.2

1769..3

535.6

666

-

>40

34

-

907.9

2.2

1997.4

574.4

633

-

>40

36

#36

1017.9

2.2

2239.3

624.6

614

-

>40

40

-

1256.6

2.2

2764.6

686.3

546

-

>40

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 5 – Page 4 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

Part 6: Composite Nuts & Bolts

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 6 – Page 1 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

Composite Nuts & Bolts

COMPOSITE NUTS & BOLTS

FRP bolts are made of a pultruded stud which the threads are cut from the outer layers. Means the core has unidirectional fibres to take the load. The strength of FRP nuts is less than the similar steel bolt, but is much more durable where fastener corrosion is important or metal fasteners are not permitted (communications, electronics, high voltages, etc.).

Advantages • • • • •

Fastener FRP Bolts

Applications

Does not rot Easy to use Low maintenance Not conductive Very low radar cross section (RCS)

• Chemical processes • Polluted environments • Marine and salt water applications • Electrical and high voltage applications • Communications

FRP Nuts

Product Code

Size

FSN-EBLT-M10

M10

FSN-EBLT-M12

M12

FSN-EBLT-M16

M16

FSN-EBLT-M20

M20

FSN-EBLT-M24

M24

FSN-ENUT-M10

M10

FSN-ENUT-M12

M12

FSN-ENUT-M16

M16

FSN-ENUT-M20

M20

FSN-ENUT-M24

M24

NOTE: The standard length is 600mm and the resin system used is Epoxy.

Composite Nuts & Bolts used on Port of Airlie Pontoon Product Code designation (e.g. FSN-EBLT-M10): FSN = Fastener E = Epoxy resin BLT = Bolt NUT = Nut

Composite Nuts & Bolts

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 6 – Page 2 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

Part 7: Decking, Grating & Stair Treads

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 7 – Page 1 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

Bridgedecks Bridgedeck 104 is an innovative product solution which comply with engineering and safety standards within Australia and around the world including the United States, United Kingdom and the European Union. Pending inspection, bridgedeck 104 can be used on existing timber and concrete bridge abutments reducing both the time frame and cost of the project.

Low Maintenance

105mm

Light-Weight

1236mm (Standard Width)

Bridgedeck 104

Bridgedeck 104 will not rot, rust, corrode or decay; making it an ideal material in high risk environments near the sea or in flood prone areas. Bridgedeck 104 is not susceptible to freeze- thaw cycles, and has very low thermal expansion/contraction characteristics.

Low-Cost Installation Prefabrication and experience allows bridgedeck 104 to greatly reduce install times over traditional procedures. In high traffic areas, Wagners will work closely with stakeholders to insure a quick turnaround.

Robust Long Life Designs Bridgedeck 104 is ideally suited for extended use in high fatigue structures. As a result of strenuous testing in partnership with Main Roads Queensland our structures possess an extremely high strength reserve, allowing full load service for decades to come.

BRIDGEDECKS Product

Product Code

Dimensions (WxHxT)

Weight (kg/m)

Bridgedeck 104

DGS-VDEK-104x1230

1230x104x12

66.3

Product Code designation (e.g. DGS-VDEK-104x1230): DGS = Decking Grating Stair Treads V = Vinyl Ester resin DEK = Bridge Deck

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 7 – Page 2 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

Decking, Grating & Stair Treads Wagners CFT have supplied pedestrian structural elements sch as gratings, mesh and covertops all across Australia, from the sweltering tropics to the burning deserts. Our products are uniquely suited to withstand the harshest environments while providing a low maintenance, long life asset to the local community. Wagners mesh, gratings and cover tops are perfect for coastal, marine and environmentally sensitive areas. From tidal flood plains and protected mangrove swamps to alkaline desert and corrosive mining or oil/gas facilities. Wagners products have proven time and time again their unique durability and strength. Possessing a full in-house test and certification team, Wagners will work hand in hand with the clients’ staff to insure a robust, aesthetically pleasing pedestrian asset that will provide decades of service.

Benefits • Low maintenance

• Long life span

• Will not rust rot or corrode

• Termite proof

• Prefabrication and scheduled works delivery

• Inert, environmentally stable material

• Light weight

• Quick & easy installation MICRO-MESH Max. Joist Span (mm)

PRODUCT CODE

Thickness (mm)

Bar Thickness (Top/Bottom)

DGS-VMIC-12.7x30

30

7.5 & 4.5/6.0

DGS-VMIC-13x30

30

6.5/4.5/5.0

Mesh Size (mm) 12.7x12.7 38x38

13x13 40x40 DGS-VMIC-13x38

38

Panel Size (mm)

1220x3660,1220x2440, 915x3050

Weight (kg/m2)

Open Rate (%)

22

30

18.8

30

1527x4047, 1247x4047, 1007x3007, 1007x4047

6.5/4.5/5.0

Colour

CH, LG, BK, BR

CH, LG, BK, BR 23.8

30

Pattern Loading

Point Load 1.4 kN

2.5 kN

4.5 kN

3 kPa

750

600

400

5 kPa

750

600

400

3 kPa

750

600

400

5 kPa

750

600

400

3 kPa

1000

1000

750

5 kPa

900

900

750

NOTE: Charcoal (Dark Grey) = CH; Light Grey = LG; Black = BK; Brown = BR

Product Code designation (e.g. DGS-VMIC-13x25): DGS = Decking Grating Stair Treads V = Vinyl Ester resin DEK = Bridge Deck MIC = Micro-Mesh MIN = Mini-Mesh MSH = Mesh COV = Cover Mesh

Mini-Mesh Decking

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 7 – Page 3 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

MINI-MESH Max. Joist Span (mm) PRODUCT CODE

DGS-VMIN-19x30

Thickness (mm)

30

Bar Thickness (Top/Bottom)

Mesh Size (mm)

6.5/5.0 19x19 38x38

DGS-VMIN-19x38

38

6.5/5.0

Panel Size (mm)

1220x3660, 1220x2440, 915x3050, 1524x4027, 1220x4000, 1530x4047

Weight (kg/m2)

19.1

Open Rate (%)

Colour

30 CH, LG, BK, BR

1220x3660, 1220x2440, 915x3050, 1220x4000, 1226x4010

23.5

30

Weight (kg/m2)

Open Rate (%)

Pattern Loading

Point Load 1.4 kN

2.5 kN

4.5 kN

3 kPa

750

600

400

5 kPa

750

600

400

3 kPa

1000

1000

750

5 kPa

900

900

750

NOTE: Charcoal (Dark Grey) = CH; Light Grey = LG; Black = BK; Brown = BR

MINI-MESH Max. Joist Span (mm) PRODUCT CODE

DGS-VMIN-20x30

Thickness (mm)

30

Bar Thickness (Top/Bottom)

Mesh Size (mm)

6.5/5.0

18.3 20x20 40x40

DGS-VMIN-20x38

38

Panel Size (mm)

CH, LG, BK, BR 22.8

42

Weight (kg/m2)

Open Rate (%)

Pattern Loading 3 kPa

42

1007x4047, 1007x3007, 1247x4047, 1527x4047

6.5/5.0

Colour

Point Load 1.4 kN

2.5 kN

4.5 kN

750

600

400

5 kPa

750

600

400

3 kPa

1000

1000

750

5 kPa

900

900

750

NOTE: Charcoal (Dark Grey) = CH; Light Grey = LG; Black = BK; Brown = BR

MESH Max. Joist Span (mm) PRODUCT CODE

DGS-VMSH-38x38

Thickness (mm)

38

Bar Thickness (Top/Bottom)

Mesh Size (mm)

7.0/5.0 38x38

DGS-VMSH-38x50

50

9.5/7.5

Panel Size (mm) 1220x3660, 1220x4010, 1524x4038, 2100x4010, 998x4010, 1220x4010, 915x3050, 1532x4010, 1532x3050, 1000x4000 1220x3660, 1220x4010, 1230x4010, 1220x2440, 915x3050

19.5

Colour

3 kPa

68 CH, LG, BK, BR

42

56

Pattern Loading

Point Load 1.4 kN

2.5 kN

4.5 kN

750

600

400

5 kPa

750

600

400

3 kPa

1000

1000

750

5 kPa

900

900

750

NOTE: Charcoal (Dark Grey) = CH; Light Grey = LG; Black = BK; Brown = BR

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 7 – Page 4 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

Covertop Mesh Moulded grating is manufactured in an open, heated mould system. Continuous E-glass roving’s are placed in the mould in alternating layers (on one side or two) and completely wetted out with resin. This continuous process produces an integral, one piece construction which provides excellent corrosion resistance as well as bi-directional strength. There are a number of different moulds available resulting in a

Industries

Functions

Advantages

• Chemical plant and metal finishing

• Anti-slip floor, stair tread, foot bridge

• Anti-fire, anti-corrosion and anti-aging

• Construction engineering, traffic and transportation

• Operation platform, trench cover

• Anti-slippery

• Petrochemical engineering, ocean survey, water engineering

• Security and safety fence, handrail

• Light but high loaded strength

• Food and beverage plants

• Off-shore oil rig, moor shipyard, shipping deck, ceiling

• Long service life and maintenance free

• Textile printing and dyeing and electronics industry

• Ramp ladder, scaffold, railway footpath

• Non-conduction or magnetic

• Decorative grid, man-made fountain pool grid

• Easy installation and rich colours

• Non-conductive and non-magnetic

• Various sizes and colours available

COVERTOP MESH Max. Joist Span (mm) PRODUCT CODE

DGS-VCOV-30

Thickness (mm) 30 (25+5)

Bar Thickness (Top/Bottom)

Mesh Size (mm)

6.0/5.0 38x38

DGS-VCOV-43 DGS-VCOV-55

43 (38+5) 55 (50+5)

7.0/5.0 9.5/7.5

Panel Size (mm)

Weight (kg/m2)

Open Rate (%)

1220x3660, 1226x4010, 1532x4010, 915x3050, 1524x4000, 997x3012

21.8

0

1220x3660, 1220x4010, 1524x4038, 2100x4010, 998x4010, 1220x4010, 915x3050, 1532x4010, 1532x3050, 1000x4000

29.0

0

1220x3660, 1220x4010, 1230x4010, 1220x2440, 915x3050

33.2

CH, LG, BK, BR 0

50x50 DGS-VCOV-70

70 (65+5)

10.5/8.5

1230x4010

Colour

38.3

0

Pattern Loading

Point Load (kN) 1.4

2.5

4.5

10

3 kPa

1000

1000

750

n/a

5 kPa

1000

1000

750

n/a

3 kPa

1200

n/a

1200

1000

5 kPa

1200

n/a

1200

1000

3 kPa

1500

n/a

1500

1200

5 kPa

1500

n/a

1500

1200

3 kPa

1500

n/a

1500

1500

5 kPa

1500

n/a

1500

1500

NOTE: Charcoal (Dark Grey) = CH; Light Grey = LG; Black = BK; Brown = BR

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 7 – Page 5 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

TredDeck TredDeck is an advanced composite, high strength decking system. It consists of two layers, (ECC) and a top layer of hard wearing stone non slip surface combined with thermoset UV stabilized Epoxy resin placed on to a variety of available decking materials. TredDeck Code

Overall Thickness (mm)

Board Type

UI-19-11

30

Ubiq Inex

CT-19-5

24

CT-19-10

29

CT-30-5

35

CT-30-10

40

CT-43-5

48

CT-43-10

53

Cover Top Mesh (see next page for span details)

NOTE: TredDeck Code UI = Ubiq Inex Board, CT = Covertop Mesh

Ubiq Inex (UI-19-11) Span Table Span

Live Load or concentrated action (kN)

Uniformly Distributed Load (kPa)

300

10.0

5.0

450

4.5

5.0

600

2.7

3.5

TredDeck Decking

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 7 – Page 6 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

Part 8: Piles

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 8 – Page 1 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

Piles

HARBORTECH PILES

Fibre Orientation Enormous design flexibility is available by utilizing different combinations of glass weight and orientation.

Product Code

Depending on project requirements, axial loading requirements, transverse loading requirements, deflection limits, etc, we can design custom laminate configurations to maximize performance.

Nominal Pile Outside Diameter

Actual Pile Outside Diameter

mm

mm

# of Plies

Area

Ultimate Strength

Ultimate Moment

mm2

kg/m

444

4 ply

17225

35.88

mm4

MPa

kN-m

4.04E8

186.2

336.6

444

6 ply

25464

53.02

5.77E8

186.2

483.5

444

8 ply

33445

69.65

7.37E8

186.2

617.3

Weight

Moment of Inertia

Concrete Fill

PIL-E4PL-400

Filling with concrete is optional and most projects do not require it. The FRP wall is structural and sufficient on its own for the majority of applications.

PIL-E6PL-400

Pigments

PIL-E10PL-400

444

10 ply

41167

85.73

8.81E8

186.2

738.7

Pigments and UV inhibitors can be added to the resin to provide colour stability and UV protection. By default we provide black pigment impregnated resin, but a full range of colour options are available.

PIL-E4PL-600

597

4 ply

23309

48.54

9.95E8

179.3*

597.5

597

6 ply

34581

72.01

1.44E9

179.3*

868.0

Pile Caps

PIL-E8PL-600

597

8 ply

45606

94.96

1.86E9

179.3*

1120.6

Customers can order standard Conical and Flat Caps or Custom Flat Insert Caps to accompany their order of Piles.

PIL-E10PL-600

597

10 ply

56374

117.39

2.25E9

179.3*

1356.1

Conical and Flat Pile Caps are plastic and fit over the pile, while Flat Inset Pile Caps are fiberglass laminates and fit within the pile. Inset Caps are useful for situations where lines are thrown over the pile which might catch on and damage a non-inset cap.

PIL-E8PL-400

PIL-E6PL-600

450

600

NOTE: * Values are theoretical and extrapolated from the test results of similar piles. Sizes and thicknesses shown are merely illustrative of common requests.

Connection Details Pile can be used as a pier/wharf fender pile. Pile can be used as a guide / mooring piling for floating structures such as marinas. Pile can be used as a structural / support piling, either hollow or filled with concrete. Many different connections exist depending on your application and our engineers are available to help with any questions.

High Density Polyethylene Optional sleeve provides additional abrasion resistance and UV protection. Piles can be sleeved for any length and along any specified portion. Sleeves typically do not extend below the low water line, as the benefits of sleeves are primarily realized near and above the waterline.

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 8 – Page 2 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

Part 9: Industrial Hand Rails

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 8 – Page 3 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

Industrial Handrails

HANDRAILS

All pultruded profiles used in handrails are made of premium grade isophthalic polyester or vinyl ester resin and meet the fire retardancy requirements of UL94 V-0, ASTM D635 and ASTM D84. These handrail systems is designed to meet the specified loading requirements of OSHA federal register Vol. 39, No. 125, Section 1910.27, “Fixed handrails’. Have minimum live load requirements of a 200 lb concentrated load at any point or uniform load of 75 kg/m with a safety factor of 4. Two types are available: the round and square handrails.

Product Code

Part Details

HRL-VSHS-55X6

SHS 55X6

HRL-VCHS-50X3.2

CHS 50X3.5

HRL-VKRL-100X5

Kick Rail 100X5

HRL-VSHS-ELBOW

Elbox Connection for SHS

HRL-VSHS-3WAY

3 Way Connection for SHS

HRL-VSHS-4WAY

4 Way Connection for SHS

Round tubes handrail consist of 50x3.2 mm for top/middle rail and post. Top and middle rails shall be connected using tee and cross connectors. Kickrails shall be 100x5 mm thickness and using side or base plate connectors.

HRL-VSHS-Side Plate

Side Plate connection for SHS

HRL-VSHS-BASE PLATE

Base Plate Connection for SHS

HRL-VCHS-ELBOW

Elbow Connection for CHS

Square tube handrail consists of 55x6mm for post and rails. Top and middle shall be connected using 45x3mm connectors. Kickrail shall be 100x5mm thickness and using side or base plate connector.

HRL-VCHS-3WAY

3 Way Connection for CHS

Type 316 SS bolts/nuts/washers shall be provided for handrail assembly and fixation. • Vertical post spacing 1000mm maximum. • Inclined post spacing 1000mm maximum. Post location shall be no greater than 450mm nor less than 250 mm from change in handrail direction

HRL-VCHS-4WAY

4 Way Connection for CHS

HRL-VCHS-Side Plate

Side Plate Connection for CHS

HRL-VCHS-BASE PLATE

Base Plate Connection for CHS

Types Of Post Installation Details

• Horizontal handrail height standard is 1000mm. • Inclined handrail height standard is 900mm.

Side Mounted Post Plate

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Surface Mounted Post Plate

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Handrail Post Plate to FRP or

Handrail Post to FRP or

Steel Beam

Steel Beam

Handrail Post Plate to FRP or

Handrail Post to FRP or

Steel Channel

Steel Channel

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

SQUARE HANDRAIL

ROUND HANDRAIL

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HANDRAIL ASSEMBLY GUIDE

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

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Part 10: Accessories

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 8 – Page 7 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

End Caps Wagners CFT can supply a range of custom manufactured plastic accessories to assist in the application of the composite products in structures. All accessories are corrosion resistant and designed to match the long life of the composite structure. These are shown in the tables below. Item: End Cap

Item: End Cap (Flush)

Description

Description Used in the same function as the full end cap, but where a flush finish is required. They are normally glued in position. Made from lightweight and durable thermoplastic alloy, corrosion and pest resistant.

Fitted with locking tabs, the end cap provides an easy and attractive way to finish the ends of composite material. They are normally glued in position. Made from lightweight and durable thermoplastic alloy, corrosion and pest resistant.

Part Numbers

Application

ACC-NCAP-100x100

WCFT 100 x 100 x 5.2 SHS

ACC-NCAP-125x125

WCFT 125 x 125 x 6.4 SHS

ACC-NCAP-100x75

WCFT 100 x 75 x 5.0 RHS

Part Numbers

Application

ACC-FCAP-100x100

WCFT 100 x 100 x 5.2 SHS

ACC-FCAP-125x125

WCFT 125 x 125 x 6.4 SHS

ACC-FCAP-100x75

WCFT 100 x 75 x 5.0 RHS

Item: End Cap for Tee Joint

Description

To be used in all tee connections. The use of this adaptor ensures a neat tee connection, giving protection to the end of the section at the joint. Made from lightweight and durable thermoplastic, corrosion and pest resistant.

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Part Numbers

Application

ACC-TCAP-100x100

WCFT 100 x 100 x 5.2 SHS

ACC-TCAP-100x75

WCFT 100 x 75 x 5.0 RHS

Version 04 • July 2016 • Part 8 – Page 8 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

Inserts

Stainless Steel Brackets and Fasteners Item: Anti-Crush Insert

Description

Anti-crush inserts are available with bolt hole diameters of 14,18, 22 and 26 mm. These are to be used in all bolted connections, and are generally glued in position to provide the maximum strength. Made from lightweight and durable 50% glass fibre filled thermoplastic alloy, corrosion and pest resistant.

Part Numbers

Application

ACC-INST-125x125xM12

WCFT 125 x 125 x 6.4 SHS - M12 Bolt

ACC-INST-125x125xM16

WCFT 125 x 125 x 6.4 SHS - M16 Bolt

ACC-INST-125x125xM20

WCFT 125 x 125 x 6.4 SHS - M20 Bolt

ACC-INST-125x125xM24

WCFT 125 x 125 x 6.4 SHS - M24 Bolt

ACC-INST-100x100xM12

WCFT 100 x 100 x 5.2 SHS – M12 Bolt

ACC-INST-100x100xM16

WCFT 100 x 100 x 5.2 SHS – M16 Bolt

ACC-INST-100x100xM20

WCFT 100 x 100 x 5.2 SHS – M20 Bolt

ACC-INST-100xx100xM24

WCFT 100 x 100 x 5.2 SHS – M24 Bolt

ACC-INST-100x75xM20

WCFT 100 x 75 x 5.0 RHS – M20 Bolt

ACC-INST-100x75xM24

WCFT 100 x 75 x 5.0 RHS – M24 Bolt

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Wagners CFT are also able to supply an extensive range of stainless steel connectors and fasteners to suit the use of the composite products in many applications, maintaining a high level of corrosion resistance as well as strength. These include: • • • •

Stainless steel brackets Stainless steel bolts, nuts and washers Stainless steel screws Stainless steel rivets

Contact Wagners CFT Manufacturing for further details of components available.

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Glossary Term Additives Adhesive Composite

Cure

Fibre Reinforced Polymer (FRP) Fibre Fibre mass fraction Fibre orientation Fibre volume fraction Filler Glass fibre Glass transition temperature Matrix Orthotropic Plastic Polymer Pultrusion Release agent Resin

Description

Term

Substances added to the polymer resin to aid in the processing of the FRP material. A substance capable of holding materials together by surface attachment. A combination of high modulus, high strength and high aspect ratio reinforcing material encapsulated by and acting in concert with a polymeric matrix. To change the properties of a thermosetting resin irreversibly by chemical reaction, i.e. condensation, ring-closure, or addition. Cure may be accomplished by addition of curing (cross-linking) agents, with or without catalyst, and with or without heat. A Fibre Reinforced Polymer (or plastic) material consists of a polymer resin based matrix reinforced by fibres of either glass, carbon or aramid, and hybrid combinations of these fibre types. One or more filaments in the form of a continuous strand or roving in an FRP material. The mass of reinforcement fibre in a cured composite divided by the mass of the composite section. The orientation or alignment of the longitudinal axis of the fibre with respect to a stated reference axis. The volume of reinforcement fibre in a cured composite divided by the volume of the composite section. Non adhesive substance added in the matrix or adhesive material to alter its engineering properties, performance, and/or cost. A fibre spun from an inorganic product of fusion which has cooled to a rigid condition without crystallisation. Temperature at which the polymer matrix changes from a glassy to a rubbery state as temperature increases. The continuous constituent of an FRP material that surrounds the fibres. It consists of a polymer resin with fillers and additives. Having three mutually perpendicular planes of elastic symmetry. A material that contains one or more organic polymers of large molecular weight, is a solid in its finished state and at some stage of its manufacture or processing into finished articles, can be shaped by flow. An organic material composed of molecules characterised by the repetition of one or more types of monomeric units. A continuous manufacturing process used to manufacture constant crosssection shapes of any length. An additive which promotes release from the manufacturing mould. The polymeric material used to bind together the reinforcing fibres in FRP.

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Resin content Resin system Roving / Tow

Thermoplastic

Thermoset Veil Vinyl ester resin

Description The amount of matrix present in a composite either by percent weight or by percent volume. A mixture of resin, with ingredients such as catalyst, initiator (curing agent), diluents, etc. required for the intended processing and final product. Large number of continuous parallel filaments or a group of untwisted parallel strands. A plastic that repeatedly can be softened by heating and hardened by cooling through a temperature range characteristic of the plastic, and when in the softened stage, can be shaped by flow into articles by moulding or extrusion. A plastic that is substantially infusible and insoluble after being cured by heat or other means, e.g. polyester, epoxy, phenolic resin. A thin layer of mat similar to a surface mat, often composed of organic fibres as well as glass fibres. Thermosetting resins that consist of a polymer backbone with an acrylate or methacrylate termination.

Version 04 • July 2016 • Part 9 - Page 1 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

References Referenced Standards

Other References

ASTM D792-08: Standard Test Methods for Density and Specific Gravity (Relative Density) of Plastics by Displacement.

Kara, S & Manmek, S 2009, Composites: Calculating Their Embodied Energy, Final Report, Life Cycle Engineering & Management Research Group, The University of New South Wales. (A multi-partner collaboration project led by the Department of Employment, Economic Development and Innovation (DEEDI), the State of Queensland).

ASTM D2344-13: Standard Test Method for Short-Beam Strength of Polymer Matrix Composite Materials and their Laminates. ASTM D2583-07: Standard Test Method for Indentation Hardness of Rigid Plastics by Means of a Barcol Impressor. ASTM D6641-09: Standard Test Method for Compressive Properties of Polymer Matrix Composite Materials using a Combined Loading Compression (CLC) Test Fixture. ASTM D7028-07: Standard Test Method for Glass Transition Temperature (DMA Tg) of Polymer Matrix Composites by Dynamic Mechanical Analysis (DMA). ASTM D7078-12: Standard Test Method for Shear properties of Composite Materials by V-Notched Rail Shear Method. ASTM D7290-06 (2011): Standard Practice for Evaluating Material Property Characteristic Values for Polymeric Composites for Civil Engineering Structural Applications. ISO 62: 2008: Plastics - Determination of Water Absorption. ISO 75-1: 2013: Plastics – Determination of Temperature of Deflection under Load – Part 1: General Test Method. ISO 1172: 1996: Textile-glass-reinforced Plastics – Prepregs, Moulding Compounds and Laminates – Determination of the Textile-glass and Mineral-filler Content – Calcination Methods. ISO 527-2: 2012: Plastics – Determination of Tensile Properties – Part 2: Test Conditions for Moulding and Extrusion Plastics. ISO 527-4: 1997: Plastics – Determination of tensile properties – Part 4: Test Conditions for Isotropic and Orthotropic Fibre-reinforced Plastic Composites. ISO 11359-2: 1999: Plastics - Thermomechanical Analysis (TMA) - Part 2: Determination of Coefficient of Linear Thermal Expansion and Glass Transition Temperature.

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 9 - Page 2 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

NOTES:

PRODUCT GUIDE Wagners CFT Manufacturing Pty Ltd A.B.N. 91 099 936 446

Version 04 • July 2016 • Part 9 - Page 3 • PO Box 151 Drayton North QLD 4350 • Telephone: +61 7 4637 7777 • Email: [email protected] • Internet: www.wagnerscft.com.au

Building the Future. Rehabilitating the Past.

PRODUCT GUIDE Version 04 – July 2016 WCFT-01-01-001

PRODUCT GUIDE

Composite Fibre Technologies www.wagnerscft.com.au

Version 04 • July 2016 • Page B

Wagners CFT Manufacturing Ltd A.B.N. 91 44691• 099 PO Box 151 Drayton QLD North 4350 •QLD Telephone: +61 7 4637 7777 • Email: • Internet: www.wagnerscft.com.au Wagners CFTPty Manufacturing Pty099 Ltd936 A.B.N. 936 446 • PO BoxNorth 151 Drayton 4350 • Telephone: +61 7 4637 7777 •[email protected] Email: [email protected] • Internet: www.wagnerscft.com.au

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