SHADE ROLLERS | FABRIC ROLL-UPS Dynatect shade rollers are custom-made protective roll-up covers for machine guarding, consisting of coated or uncoated textile material attached to an industrial spring roller. Metal housing can be added to protect the roll-up mechanism. Shade rollers are a simple and cost-effective solution for involuntary contact with machine components and protection against UV light or occasional liquid and debris. Common Shade Materials:
• There is little room for other protective cover options • Simple mounting and retrofitting are required • Cost and delivery time are important factors • High speed and acceleration are needed • The complete seal of a bellows is not required
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• Aluminized Fiberglass
• Goralon® CSM/Nylon
• Aluminized Kevlar®
• Goralon/Polyester
• PTFE/Kevlar®
• Buna/Nylon
• PTFE/Fiberglass
• Butyl/Nylon
• PTFE Film
• Polyurethane-EsterLaminated Polyester Fabric
• Polyvinyl Acetate (PVA) Coated Polyester
• PVC/Polyester
• M16/2 (Polyurethane/ Polyester)
• Silicone/Fiberglass
• Food grade and other specialty materials
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1
| Shade Rollers
Ideal for Applications Where:
• Neoprene/Nylon
ROLL-UP COVERS & DOORS
PROTECTIVE COVERS
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1
5 1 Shade rollers are available with mounting brackets, or with a protective canister with mounting surface in desired orientation.
2 Standard and specialty spring roller designs to handle high speeds up to 66 inches per second.
4 End of the shade is fixed to the machine with customer's choice of bracket configuration.
5 Wide variety of standard and specialty materials available to suit the application.
3 Optional brush or scraper to clean the shade as it retracts to protect the roll-up hardware.
Key Shade Dimensions and Extended Length: What is the maximum extended length required? Maximum Extended Length (with canister)
What is the maximum roll diameter for the take-up mechanism? ?
?
WITHOUT CANISTER
WITH CANISTER
Shade Width Maximum Extended Length (without canister) Kevlar® is a registered trademark of E.I. du Pont de Nemours and Co.
Phone: 262-786-1500 or 800-298-2066 | Fax: 262-786-3280 | Email:
[email protected] | www.dynatect.com
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ROLL-UP COVERS & DOORS
PROTECTIVE COVERS
SHADE ROLLERS | FABRIC ROLL-UPS Shade Orientation: Specify location (above/below) relative to protected surface or way. Indicate exposure side of shade TOP
FRONT
FRONT
HZ1
VB1
| Shade Rollers
Refer to "Top" or "Front" and opposite to indicate side exposed to contaminant. This depends on the shade orientation to the work surface, and whether the shade is protecting or containing debris.
FRONT
VT1
CR1
VB2
FRONT FRONT
FRONT TOP
VT2
HZ2
CR2
Canister Mounting Options (horizontal orientation shown): Select one or send drawing for other type of mounting Mounting Surface
BR
US
HW
IPE
N RA
GLE
U BR
S
IP HW
ER
AN
GLE U BR
Mounting Surface
W SH
IPE
RA
NG
LE U BR
Mounting Surface
SH
WIP
ER
AN
GLE B
Mounting Surface
S RU
HW
IPE
RA
NG
LE U BR
Mounting Surface
SH
WIP
ER
AN
GLE
Mounting Surface
Mounting Surface
BR
US
HW
IPE
N RA
GLE
U BR
S
IP HW
ER
AN
GLE U BR
Mounting Surface
SH
WIP
ER
AN
GLE BR
Mounting Surface
U
W SH
IPE
RA
NG
LE BR
H US
WIP
ER
AN
GLE
Mounting Surface
Mounting Surface
BR
H US
WIP
ER
AN
GLE
Mounting Surface
Shade Mounting Bracket Type and Orientation to Exposure Side of Shade:
Length TYPICAL SHADE ROLLER Shaft DIMENSIONS
BRACKET DRAWINGS
Roller (Barrel) Length Shaft Length
Roller (Barrel) Length
K1 K2
K1 K2
Keyed End, See Below
Roller Dia. Roller Dia.
Shaft Diameter: Shaft (1” Diameter: 0.375” & 1.5“ Roller) 0.375” (1” & 1.5“ Roller) 0.50” Roller) 0.50”(2” (2”&&3“ 3“ Roller)
Keyed End:
Roller Sizes:
Visit: Dynatect.com/ShadeRollers Keyed End, See Below Standard Mounting Brackets
Keyed End:0.156” (1” & 1.5“ Roller) 0.156” (1” &0.25” 1.5“ Roller) (2” & 3“ Roller) 0.25” (2” & 3“ Roller)
Roller Sizes: 1.00” Dia. 1.00” Dia. 1.50”1.50” Dia. Dia. 2.00”2.00” Dia. Dia. 3.00”3.00” Dia. Dia.
1” 1”&&1.5” 1.5”Roller Roller| K1 = 0.563” K1 = 0.563” K2 = 0.438” K2 = 0.438”
CAD drawings on our standard brackets for 1", 1.5", 2", or 3" rollers are available on our website.
2”| Roller | 3” Roller 2” Roller | 3” Roller 0.750” 0.625” 0.750” 0.438” 0.500” 0.625”
0.438”
0.500”
Note: Shade Width is Typically 0.50” less than Roller Length
Note: Shade Width is Typically 0.50” less than Roller Length
QUOTE REQUEST FORMS: SEE PAGES 52-53. 48
Phone: 262-786-1500 or 800-298-2066 | Fax: 262-786-3280 | Email:
[email protected] | www.dynatect.com
ROLL-UP COVERS & DOORS
PROTECTIVE COVERS
FABRIC/METALLIC ROLL-UP COVERS | QUOTE REQUEST FORM Date _______________________________________________________ Company Name ______________________________________ Contact _____________________________________________ Email ______________________________________________ Quantity ___________________________________________
Address ____________________________________________ City ____________________________ State/Prov. __________ Country ____________________ Zip/Postal Code __________ Telephone ___________________ Fax ___________________
| Shade Rollers
1. Application Information Roll-Up without Canister (ignore canister sections) Roll-Up with Canister (complete canister sections) Roll-Up Cover Type: Dynatect Recommendation Preference: ________________________ Shade Material: Replacement/Existing Cover? Machine Make: ______________ Machine Model: ______________ Part # (if available): ______________ New Design? (send drawing, DWG or DXF preferred) Notes: __________________________________________________________________________________________________________ ________________________________________________________________________________________________________________
2. Environmental Conditions/Protection (Check all that apply) Light Medium Heavy Machining Hot Chips Cutting Oils/Coolants/Lubricants Specify Type: ________________________________________ (provide MSDS composition pages) Particles (specify type, e.g. aluminum, glass, wood) ____________________________ Water/Moisture Grinding and Swarf Weld Spatter
Electrostatic Requirements: __________________________ Clean Room Dry Safety or Dust Cover FDA Chemicals: ______________________________ 0%-35% 35%-55% 55%-100% °F °C Temperature Range: Ambient ________ Min. ________ Max. ________ Maximum Travel Speed: ________________________________ Acceleration & Units of Measurement: ____________________ Cycles/Day: ________________ Axis: ________________
B
3. Dimensions
B
A) Shade Width: _________________ B) Maximum Shade Extended Length: ______________ C) Maximum Allowable Space for Take-Up Hardware: ______________ (canister, or max. rolled up diameter if no canister)
C
A
C Shade w/ Canister
Shade Only
4. Roller Mounting Brackets (If Roll-Up Cover without canister, bracket size is determined by maximum roll-up size) None
Yes (choose one in addition to required)
√
Required
Standard
Option
5. Cover Orientation and Shade Exposure to Work Area Note: 2 choices required from this section. 1) Choose cover orientation 2) indicate direction of contaminant Contaminant from the Top Contaminant from the Bottom
Horizontal #1 TOP
For Horizontal Shades:
Unsupported
orizontal #2 H (specify below how shade will be used)
TOP
Supported, distance between support (D): _________inches
If support channels are required, please send a drawing.
D
QUOTE REQUEST FORMS: SEE PAGES 56-57. 52
Phone: 262-786-1500 or 800-298-2066 | Fax: 262-786-3280 | Email:
[email protected] | www.dynatect.com
ROLL-UP COVERS & DOORS
PROTECTIVE COVERS
FABRIC/METALLIC ROLL-UP COVERS | QUOTE REQUEST FORM 5. Cover Orientation and Shade Exposure to Work Area (continued) Note: 2 choices required from this section. 1) Choose cover orientation 2) indicate direction of contaminant FRONT
Crossrail #1
Vertical Top #1
FRONT
Vertical Bottom #1 FRONT
Vertical Top #2
Contaminant from the Front Contaminant from the Back
Vertical Bottom #2
FRONT
FRONT
Contaminant from the Front Contaminant from the Back
FRONT
| Shade Rollers
Crossrail #2
Contaminant from the Front Contaminant from the Back
6. Shade Mounting Bracket K1
K2
K3
K4
K5
K6
K7
K8
K1
K2
K3
K4
K5
K6
K7
K8
7. Canister Mounting Options Horizontal canister mounting examples shown. Adjust canister mounting style based on orientation selected on previous page. Code E1T
Code E2T
Mounting Surface
BR
US
HW
IPE
R
G AN
LE
BR
H US
WIP
ER
AN
Code E3T
GLE BR
Mounting Surface
Code E1B
H US
WIP
ER
AN
Code E4T
GLE BR
Mounting Surface
Code E2B
U
W SH
IPE
RA
N
Code E5T
GLE BR
Mounting Surface
Code E3B
Code E4B
U
W SH
IPE
RA
N
Code E6T
GLE BR
Mounting Surface
Code E5B
H US
WIP
ER
AN
GLE
Mounting Surface
Code E6B
Mounting Surface
BR
US
HW
I
A PER
LE NG
U BR
W SH
IPE
RA
NG
LE U BR
Mounting Surface
W SH
IPE
RA
NG
LE
BR
Mounting Surface
H US
WIP
ER
AN
GLE
Mounting Surface
BR
H US
WIP
ER
AN
GLE BR
Mounting Surface
H US
WIP
ER
AN
GLE
Mounting Surface
Code E7 – Custom or Special Mounting. Please supply a drawing (DWG or DXF file format) or photo of your application.
8. Wiper or Scraper Option
Brush (Standard)
PVC
Felt
Stainless Steel
Other ___________________________
None
9. Canister Surface Treatment
Raw Steel
Painted Steel
Stainless Steel
Other (paint spec, etc.)___________________________
QUOTE REQUEST FORMS: SEE PAGES 56-57. Phone: 262-786-1500 or 800-298-2066 | Fax: 262-786-3280 | Email:
[email protected] | www.dynatect.com
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