study of different visco-elastic fluid models - Shodhganga [PDF]

The Reynolds number and Hedstrom numbers are defined as. , e. VD. R ρ μ. = (2.4). 2. 0. 2. , e. D. H ρ τ μ. = (2.5)

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35

STUDY OF DIFFERENT VISCO-ELASTIC FLUID MODELS

2.1

Introduction: A Bingham plastic is a viscoplastic material which behaves

as a rigid body at low stresses but flows as a viscous fluid at high stress. Bingham[1] proposed its mathematical form. Steffe[23] presented rheological methods in food process. Buckingham[4] demonstrated plastic flow through capillary tubes. Darby and Melson[10] predicted the friction factor for flow of Bingham plastics. Darby et al[11] obtained friction loss in slurry pipes. Swamee and Agrawal[25] obtained explicit equations for laminar flow of Bingham plastic fluids. Its models are commonly used for mud flow in drilling engineering and in the handling of slurries. A common example is toothpaste, which will not be extruded until a certain pressure is applied to the tube. It then is pushed out as a solid plug. In the case of viscous or Newtonian fluid, if the pressure at one end of a pipe is increased this produces a stress on the fluid tending to make it move i.e. shear stress and the volumatric flow rate increases proportionally. However for a Bingham plastic

36

stress may be applied but it will not flow until a certain value, the yield stress, is reached beyond this point the flow rate increases steadily with increasing shear stress. Bingham plastic does not exhibit any shear rate, no flow and thus no velocity untill a certain stress is achieved. For the Newtonian fluid the slope is the viscosity which requires the only parameter to describe its flow whereas Bingham plastic requires two parameters, the yield stress and the slope of the line known as the plastic viscosity.

2.2 Friction Factor Formulae: The material is an elastic solid for shear stress  , less than a critical value  0 . Once the critical shear stress or yield stress, is exceeded, the material flows in such a way that the shear rate

u 0,  y    0   ,

u y

  0  0

(2.1)

is directly proportional to the amount by which applied shear stress exceeds the yield stress. It is usually extremely difficult to arrive at exact analytical solution to evaluate the friction factor associated with flow of non-

37

Newtonian fluids and hence explicit approximations are used to evaluate it. Once the friction factor has been evaluated the pressure drop may be easily obtained for a given flow by the Dascy-Weisbach equation: f 

h f gD LV 2

,

(2.2)

where h f  the frictional head loss,

f

=

Darcy friction factor,

L

=

the pipe length

g

=

the gravitational acceleration,

D

=

the pipe diameter,

V

=

the mean fluid velocity.

Laminar Flow An exact description of friction loss for Bingham plastics was fully

developed

laminar

pipe

flow

by

Buckingham[4].

Buckingham-Reiner equation in a dimensionless form reads

The

38

64  H e 64  H e4   f L  1     R e  6 R e 3  f 3 Re7  

(2.3)

where f

=

the laminar flow friction factor

Re

=

Reynolds number

He

=

Headstrom number

The Reynolds number and Hedstrom numbers are defined as Re  

VD , 

 D 2 0 He  , 2

(2.4)

(2.5)

where  be the mass density of the fluid,  as the dynamic viscosity of fluid,  0 be the yield point or yield strength of fluid. Turbulent Flow Darby and Melson[10] obtained an empirical relation which was refined by Darby et al[11] as f r  10a Re0.193

(2.6)

39

where f r as the turbulent flow friction factor and a  1.47 1  0.146e 2.910 

5

He

 

(2.7)

2.3 Approximations of Buckingham-Reiner Equation: An exact analytical solution of the Buckingham-Reiner equation may not be obtained because it is a fourth order polynomial equation in f. Hence, we use explicit approximations. Swamee-Agrawal[25] approximated which reads 1.143

H  10.67  0.1414  e  64  Re  fL   1.16 Re   He   1  0.0149    Re   Re  

 He     Re 

(2.8)

Danish et al[8] presented an explicit method to evaluate the friction factor f by using the Adomian decomposition method. The friction factor contains two terms as K1  fL 

1

4K2  K1 K 2  K   1  K14  3K 2   3K 2

 K1 K 2   K1  4  K1  3K 2  

4

3

(2.9)

40

where K1 

16 16 H e  Re 6 Re2

(2.10)

16 H e4 K2   3Re8

(2.11)

Darby and Melson[10], in view of Churchil[6] and Usagi (1972) obtained a single equation for all flow regimes f   f L  fT  m

m

1 m

(2.12a)

where m  1.7 

40000 Re

(2.12b)

Both Swamee-Agrawal equation and the Darby-Melson equation may be combined to give an explicit equation for obtaining the friction factor of Bingham plastic fluids in any regime.

2.4 Concluding Remarks: We have presented friction factor formulae for Bingham plastic fluids. It is obtained that both Swamee-Agrawal equation and Darby-

41

Melson equation may be combined to give an explicit equation to

Volume of flow

obtain the friction factor of Bingham plastic fluids in any regime.

Newtonian Liquid

Bingham Plastic Liquid

Yield stress

Shear stress

Figure 1. Bingham Plastic flow as described by Bingham

Bingham Plastic Liquid

Yield stress

Shear stress

42

Newtonian Liquid

Yield stress

Shear Rate

Figure 2. Bingham Plastic flow as described currently.

43

References (1)

Bingham, E.C. (1916) "An investigation of the Laws of Plastic Flow" U.S. Bureau of Standards Bulletin, 13, 309-353.

(2)

Bingham, E.C. (1922), Fluidity and Plasticity McGraw-Hill (New York) p. 219.

(3)

Bird, R.B., Stewart, W.E., Lighfoot E.N. (1960), Transport Phenomena, Wiley Book Co.; New York.

(4)

Buckingham, E. (1921), "On Plastic Flow through Capillary Tubes", 21: 1154-1156.

(5)

Chhabra,R.P. Richardson J.F., (2008), Non-Newtonian flow and applied rheology, Elsevier.

(6)

Churchill, S.W. (1977), "Friction factor equation spans all fluidflow regimes". Chemical Engineering, Nov. 7, 91-92.

(7)

Churchill, S.W. and Usagi, R.A. (1972), "A general expression for the correlation of rates of transfer and other phenomena". AICHE Journal 18(6), 1121-1128.

(8)

Danish, M. et al (1981): Approximate explicit analytical expressions of friction factor for flow of Bingham fluids in

44

smooth

pipes

Communications

using in

Adomian Nonlinear

decomposition Science

and

method". Numerical

Simulation 16, 239-251. (9)

Darby, R. (1996), Chemical Engineering Fluid Mechanics, Marcel Dekker.

(10) Darby, R. and Melson J. (1981) "How to predict the friction factor for flow of Bingham plastics", Chemical Engineering, 28: 59-61. (11) Darby, R. et al (1992), "Prediction friction loss in slurry pipes". (12) Darby, R. Melson, J. (1981), How to predict the friction factor for flow of Bingham plastics, Chem. Eng., 28, 59-61. (13) Dean, E.J., Glowinski R., Guldoboni G. (2007), On the numerical simulation of Bingham visco-plastic flow: Old and new results, Journal of Non-Newtonian Fluid Mechanics, 142(13), 36-62. (14) Eesa, M., Barigou M., Papadopoulos C,A. (2008), FD analysis of viscous non-Newtonian flow under the influence of a superimposed rotational vibration, Computers & Fluids, 37(1), 24-34.

45

(15) Etemad, S.G. (2004), Turbulent Flow Friction Loss Coefficients of

Fittings

for

purely

Viscous

Non-Newtonian

Fluids,

International Communications in Heat and Mass Transfer, 31(5), 763-771. (16) Gertzos, K.P., Nikolakopoulos P.G., Papadopoulos C.A., (2008), CFD analysis of Journal bearing hydrodynamic lubrication by Bingham lubricant, Tribology International, 41(12), 1190-1204. (17) Grozdek,

M.,

Khodabandeh

R.,

Lundqvist,

P.

(2009),

Experimental investigation of ice slurry flow pressure drop in horizontal tubes, Experimental Thermal and Fluid Science, 33(2), 357-370. (18) Haldenwang, R., et al (2012), Sludge pipe flow pressure drop prediction using composite power-law friction factor-Reynolds number correlations based on different non-Newtonian Reynolds numbers, Water SA, 38(4). (19) Kitanovski A., Vuarnoz, D. Ata-Caesar D. Egolf PW, Hansen T.M. Doetsch C. (2005), The fluid dynamics of ice slurry, International Journal of Refrigeration, 28, 37-50.

46

(20) Meng, L. Zhang, M. Shen, L. (2000), Study on the resistance properties of pumping coal-water paste in pipes, Chemical Engineering Science, 55(15), 3053-3056. (21) Monteiro

ACS,

Bansal

P.K.,

(2010),

Pressure

drop

characteristics and rheological modeling of ice slurry flow in pipes, International Journal of Refrigeration, 33(8), 1523-1532. (22) Niezgoda-Zelasko, B. Zalewski, W. (2006), Momentum transfer of ice slurry flows in tubes, modeling, International Journal of Refrigeration, 29(3), 42-436. (23) Steffe J.F. (1996), Rheological Methods in Food Process Engineering, 2nd ed. ISBN 0-9632036-1-4. (24) Swamee, P.K. and Aggarwal, N. (2011), "Explicit equations for laminar flow of Bingham plastic fluids". Journal of Petroleum Science and Engineering, doi:10.1016/ j.petrol.2011.01.015 (25) Swamee, P.K., Aggarwal, N. Guidoboni, G. (2011), Explicit equations for laminar flow of Bingham plastic fluids, Journal of Petroleum Science and Engineering, 76(3-4), 178-184. (26) Tamas, L. (2008), Basics of fluid mechanics, Muegyetem Kiado; Budapest.

47

(27) Tsangaris, S. Nikas, C. Tsangaris, G., Neofytou P., (2007), Couettle flow of Bingham plastic in a channel with equally porous parallel walls, Journal of Non-Newtonian Fluid Mechanics, 144(1), 42-48.

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